Cooling device for carbon brick production
By designing a combination device of carbon brick transportation, lifting and cooling units, the problems of low cooling efficiency and high energy consumption after high temperature calcination in carbon brick production are solved, rapid and uniform cooling and environmentally friendly production are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422504368.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-16
AI Technical Summary
During the production process of existing carbon bricks, the cooling method after high-temperature calcination is low in efficiency, has many hidden quality risks, high energy consumption and serious environmental pollution, making it difficult to achieve rapid and uniform cooling and efficient production.
A cooling device including a carbon brick transportation unit, a lifting unit and a cooling unit is designed. The electric motor drives the pulley conveyor belt, a sprocket chain lifting system and a propeller to achieve efficient transportation and uniform cooling of carbon bricks.
It achieves rapid and uniform cooling of carbon bricks, improves production efficiency, reduces energy consumption, and reduces environmental pollution, and ensures product quality.
Smart Images

Figure CN223271685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon brick cooling, in particular to a cooling device for carbon brick production. Background Art
[0002] During the carbon brick production process, rapid and effective cooling after high-temperature calcination is crucial for ensuring product quality and production efficiency. Existing cooling methods, such as natural cooling, water cooling, and air cooling, suffer from low efficiency, quality risks, high energy consumption, and environmental pollution. To address these challenges, the development of efficient, energy-saving, environmentally friendly, and intelligent cooling devices has become an industry trend. These devices aim to achieve rapid and uniform cooling, ensure product quality, reduce energy consumption, and increase automation, meeting the carbon brick production industry's demand for high quality, high efficiency, and low cost. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a cooling device for carbon brick production.
[0004] The utility model is implemented by the following technical solutions: a cooling device for charcoal brick production, comprising a liquid storage tank, a water inlet, a water outlet, a charcoal brick transport unit, a charcoal brick lifting unit and a charcoal brick cooling unit, a charcoal brick transport unit is provided at the inner rear end of the liquid storage tank, the charcoal brick transport unit comprises a motor seat 1, a conveyor belt, a support, a slide plate seat and a charcoal brick support platform, supports are respectively provided on the left and right sides of the rear end of the liquid storage tank, a pulley is connected between the two supports, a motor seat 1 is provided on the left side of the rear end of the liquid storage tank, a driving motor is provided at the upper end of the motor seat 1, the output shaft of the driving motor is fixedly connected to the pulley, a conveyor belt is connected between the left and right pulleys through a gear, a charcoal brick support platform is provided on the rear side of the right end of the liquid storage tank, a bow-shaped sliding plate seat is provided at the right end of the charcoal brick support platform, the bow-shaped slide plate seat extends to the lower right end of the conveyor belt, and a water inlet and a water outlet are provided at the outer left end of the liquid storage tank.
[0005] Through the above technical solution, the motor seat is used to support the driving motor, and the output shaft of the driving motor rotates to drive the pulley to rotate, so that the conveying carbon brick support platform belt can transport the carbon bricks to the carbon brick support platform.
[0006] As a further improvement of the above scheme, a carbon brick lifting unit is provided at the upper end of the skateboard seat, and the carbon brick lifting unit includes a motor platform, motor 2, and a cylinder. A motor platform is provided on the upper side of the support, and motor 2 is fixedly connected to the upper end of the motor platform. A cylinder is provided on the left side of motor 2.
[0007] Through the above technical solution, the motor platform is used to support motor 2 and the cylinder. The output shaft of motor 2 rotates to rotate the sprocket, and the linear transmission of the cylinder output shaft drives the propulsion plate forward, so that the carbon bricks can move to the outlet.
[0008] As a further improvement of the above scheme, the carbon brick lifting unit also includes a chain, a carbon brick outlet platform, a sprocket and a rolling bracket. The right end of the liquid storage tank is provided with a carbon brick outlet platform, and the left end of the carbon brick outlet platform is provided with two rolling brackets. A sprocket is connected between the two rolling brackets. The output shaft of the second motor is fixedly connected to the sprocket, and the output shaft of the second motor is fixedly connected to the rotating shaft. A chain is connected between the left and right sprockets.
[0009] Through the above technical solution, the rolling bracket is used to support the sprocket and the carbon brick lifting device. The sprocket is rotated by motor 2 to drive the sprocket to make the chain pull the carbon brick platform up and down and push it to the carbon brick outlet platform.
[0010] As a further improvement of the above scheme, the carbon brick lifting unit also includes a supporting guide rail, a guide rail slider and a flip limit block. A supporting guide rail is provided at the right end of the liquid storage tank, and the top of the supporting guide rail is fixedly connected to the bottom end of the rolling bracket. Two guide rail sliders are slidingly connected diagonally on the upper and lower sides of the supporting guide rail. A flip limit block is provided between the two guide rail sliders. The front end of the upper flip limit block is fixedly connected to the head end of the chain, and the rear end of the lower flip limit block is fixedly connected to the tail end of the chain.
[0011] Through the above technical solution, the support rail is used to provide the guide rail slider track sliding, and the flip limit block is used to limit the trajectory of the flip hinge.
[0012] As a further improvement of the above scheme, the carbon brick lifting unit also includes a strip-shaped left lifting flip plate, a flip hinge and a strip-shaped right lifting flip plate. The side end of the upper flip limit block is movably connected to the strip-shaped right lifting flip plate through the flip hinge, and the side end of the lower flip limit block is movably connected to the strip-shaped left lifting flip plate through the flip hinge.
[0013] Through the above technical solution, the two flip plates of the strip-shaped left lifting flip plate and the strip-shaped right lifting flip plate are staggered and connected for staggered lifting. The flip limit block is used in combination with the flip hinge to flip and fold, and return to its original position, which is used to prevent the charcoal blocks from colliding when they rise. The charcoal brick lifting unit drives the sprocket to rotate through motor 2, so that the strip-shaped left lifting flip plate rises and the strip-shaped right lifting flip plate falls at the same time. The flip limit block and flip hinge are used to prevent interference during the transportation of charcoal blocks until the charcoal bricks are transported to the top and pushed to the charcoal brick outlet platform by the cylinder.
[0014] As a further improvement of the above scheme, a carbon brick cooling unit is provided at the front end of the liquid storage tank, and the carbon brick cooling unit includes motor three, a guide rod, a Hooke's hinge and a propeller support frame. A transverse propeller support frame is provided at the front end of the inner wall of the liquid storage tank, and motor three is provided at the right end of the propeller support frame. The output shaft of motor three is fixedly connected to a cam, and the left end of the cam is movably connected to a guide rod (62) through a connecting shaft, and the rear end of the guide rod has four Hooke's hinges in a linear array.
[0015] Through the above technical solution, the propeller support frame is used to support motor three, and the rotation of motor three drives the cam to rotate and the guide rod to swing.
[0016] As a further improvement of the above scheme, the carbon brick cooling unit also includes motor four, a propeller and a small cam. The rear end array of the propeller support frame has four ball holes, and a spherical motor four is provided inside the ball hole. The front end of the motor four is fixedly connected to the Hooke's hinge, and the output shaft of the motor four extends to the rear side of the propeller support frame and is fixedly connected to the propeller. The left end of the propeller support frame is movably connected to the small cam through a connecting column, and the front end of the small cam is rotatably connected to the guide rod.
[0017] Through the above technical solution, motor four is used to drive the rotation of four propellers, and the guide rod drives the swing of the Hook hinge, causing motor four to rotate and swing, so that the coolant in the liquid storage tank can be fully mixed, thereby improving the heat dissipation efficiency of the carbon bricks.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] The utility model sets a charcoal brick lifting unit, and drives the sprocket to rotate through the second motor to make the left bar lifting flip plate rise, and at the same time make the right bar lifting flip plate fall. The left bar lifting flip plate and the right bar lifting flip plate are staggered and connected with each other for staggered lifting. The flip limit block is used in combination with the flip hinge to flip and fold, and return to the original position, so as to prevent the charcoal blocks from colliding when they are rising. The flip limit block and the flip hinge are used to prevent interference during the transportation of the charcoal blocks, until the charcoal bricks are transported to the top and pushed to the charcoal brick outlet platform by the cylinder.
[0020] The utility model sets a carbon brick cooling unit, and the propeller support frame is used to support motor three. The rotation of motor three drives the cam to rotate and the guide rod to swing. The guide rod drives the swing of the Hooke hinge, so that motor four rotates and swings. Motor four is used to drive the rotation of four propellers, so that the coolant in the liquid storage tank can be fully mixed, thereby improving the heat dissipation efficiency of the carbon bricks. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2This is a schematic diagram of the front side cross-sectional structure of the utility model;
[0023] Figure 3 For this utility model Figure 2 A schematic diagram of the partially enlarged structure at point B in the middle;
[0024] Figure 4 This is a schematic diagram of the rear side cross-sectional structure of the utility model;
[0025] Figure 5 For this utility model Figure 4 Schematic diagram of the locally enlarged structure at point A in the middle.
[0026] Description of main symbols:
[0027] 1. Liquid storage tank; 2. Water inlet; 3. Water outlet; 4. Carbon brick transport unit; 41. Motor seat one; 42. Conveyor belt; 43. Support; 44. Slide plate seat; 45. Carbon brick support platform; 5. Carbon brick lifting unit; 51. Motor platform; 52. Motor two; 53. Cylinder; 54. Chain; 55. Carbon brick export platform; 56. Sprocket; 57. Rolling bracket; 58. Support guide rail; 59. Bar-shaped left lifting and flipping plate; 510. Guide rail slider; 511. Flip hinge; 512. Flip limit block; 513. Bar-shaped right lifting and flipping plate; 6. Carbon brick cooling unit; 61. Motor three; 62. Guide rod; 63. Hook hinge; 64. Motor four; 65. Propeller; 66. Small cam; 67. Propeller support frame. DETAILED DESCRIPTION
[0028] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0029] Example:
[0030] Please combine Figure 1-5, a cooling device for carbon brick production in this embodiment includes a liquid storage tank 1, a water inlet 2, a water outlet 3, a carbon brick transport unit 4, a carbon brick lifting unit 5 and a carbon brick cooling unit 6. The internal rear end of the liquid storage tank 1 is provided with a carbon brick transport unit 4, and the carbon brick transport unit 4 includes a motor seat 41, a conveyor belt 42, a support 43, a slide seat 44 and a carbon brick supporting platform 45. Supports 43 are respectively provided on the left and right sides of the rear end of the liquid storage tank 1, and a pulley is connected between the two supports 43. A motor seat 41 is provided on the left side of the rear end of the liquid storage tank 1, and a driving motor is provided on the upper end of the motor seat 41. The output shaft of the driving motor is fixedly connected to the pulley, and a conveyor belt 42 is connected between the left and right pulleys through a gear. A carbon brick supporting platform 45 is provided on the rear side of the right end of the liquid storage tank 1, and a bow-shaped sliding plate seat 44 is provided on the right end of the carbon brick supporting platform 45. The bow-shaped slide seat 44 extends to the lower right end of the conveyor belt 42, and a water inlet 2 and a water outlet 3 are provided on the left end of the outer side of the liquid storage tank. The motor seat 1 41 is used to support the driving motor. The output shaft of the driving motor rotates to drive the pulley to rotate, so that the conveying carbon brick support platform 45 and the carbon brick support platform 45 belt 42 can transport the carbon bricks to the carbon brick support platform 45.
[0031] The upper end of the slide base 44 is provided with a charcoal brick lifting unit 5, which includes a motor platform 51, a second motor 52, and a cylinder 53. The motor platform 51 is provided on the upper side of the support 43, with the second motor 52 fixedly connected to the upper end of the motor platform 51. The cylinder 53 is provided on the upper end of the motor platform 51, to the left of the second motor 52. The motor platform 51 is used to support the second motor 52 and the cylinder 53. The output shaft of the second motor 52 rotates to rotate the sprocket, and the output shaft of the cylinder 53 drives the propulsion plate forward in a linear drive, thereby moving the charcoal bricks to the exit.
[0032] The charcoal brick lifting unit 5 also includes a chain 54, a charcoal brick outlet platform 55, a sprocket 56, and a rolling bracket 57. The charcoal brick outlet platform 55 is provided at the right end of the liquid storage tank 1. Two rolling brackets 57 are provided at the left end of the charcoal brick outlet platform 55. A sprocket 56 is connected between the two rolling brackets 57. The output shaft of the second motor 52 is fixedly connected to the sprocket 56, and the output shaft of the second motor is fixedly connected to the rotating shaft. The chain 54 is connected between the left and right sprockets 56. The rolling bracket 57 is used to support the sprocket 56 and the charcoal brick lifting device. The sprocket 56 is rotated by the second motor 52, which drives the sprocket 56, causing the chain 54 to pull the charcoal brick platform up and down, and push it to the charcoal brick outlet platform 55.
[0033] The carbon brick lifting unit 5 also includes a support rail 58, a rail slider 510, and a flip limit block 512. The support rail 58 is provided at the right end of the liquid storage tank 1. The top of the support rail 58 is fixedly connected to the bottom end of the rolling bracket 57. Two guide rail sliders 510 are slidably connected to the upper and lower diagonal sides of the support rail 58. A flip limit block 512 is provided between the two guide rail sliders 510. The front end of the upper flip limit block 512 is fixedly connected to the head end of the chain 54, and the rear end of the lower flip limit block 512 is fixedly connected to the tail end of the chain 54. The support rail 58 is used to provide a sliding track for the guide rail slider 510, and the flip limit block 512 is used to limit the trajectory of the flip hinge 511.
[0034] The carbon brick lifting unit 5 also includes a bar-shaped left lifting flip plate 59, a flip hinge 511 and a bar-shaped right lifting flip plate 513. The side end of the upper flip limit block 512 is movably connected to the bar-shaped right lifting flip plate 513 through the flip hinge 511, and the side end of the lower flip limit block 512 is movably connected to the bar-shaped left lifting flip plate 59 through the flip hinge 511. The two flip plates, the strip-shaped left lifting flip plate 59 and the strip-shaped right lifting flip plate 513, are staggered and connected for staggered lifting. The flip limit block 512 is used in combination with the flip hinge 511 to flip and fold, and return to its original position, to prevent collision when the charcoal blocks rise. The charcoal brick lifting unit 5 drives the sprocket 56 to rotate through the motor 2 52, so that the strip-shaped left lifting flip plate 59 rises and the strip-shaped right lifting flip plate 513 falls at the same time. The flip limit block 512 and the flip hinge 511 are used to prevent interference during the transportation of charcoal blocks until the charcoal bricks are transported to the top and pushed to the charcoal brick outlet platform 55 by the cylinder 53.
[0035] The front end of the liquid storage tank is equipped with a carbon brick cooling unit 6, which includes a third motor 61, a guide rod 62, a Hooke's hinge 63, and a propeller support frame 67. A transverse propeller support frame 67 is installed at the front end of the inner wall of the liquid storage tank 1. The right end of propeller support frame 67 is equipped with a third motor 61. The output shaft of the third motor 61 is fixedly connected to a cam, and the left end of the cam is movably connected to the guide rod 62 via a connecting shaft. The rear end of the guide rod 62 has four Hooke's hinges 63 arranged in a linear array. The propeller support frame 67 supports the third motor 61. The rotation of the third motor 61 drives the rotation of the cam and the swinging of the guide rod 62.
[0036] The carbon brick cooling unit 6 also includes a motor 64, a propeller 65, and a small cam 66. The rear end of the propeller support frame 67 is arrayed with four spherical holes, each housing a spherical motor 64. The front end of the motor 64 is fixedly connected to a Hooke's hinge 63. The output shaft of the motor 64 extends to the rear side of the propeller support frame 67, where it is fixedly connected to the propeller 65. The left end of the propeller support frame 67 is movably connected to a small cam 66 via a connecting post. The front end of the small cam 66 is rotatably connected to a guide rod 62. The motor 64 drives the four propellers, and the guide rod 62 drives the Hooke's hinge 63 to swing, causing the motor 64 to rotate and oscillate. This ensures that the coolant in the liquid storage tank 1 is fully mixed, improving the heat dissipation efficiency of the carbon bricks.
[0037] The implementation principle of a cooling device for carbon brick production in the embodiment of the present application is as follows: the motor seat 1 41 is used to support the driving motor, and the output shaft of the driving motor rotates to drive the pulley to rotate, so that the carbon brick support platform 45 can be transported to the carbon brick support platform 45 by the carbon brick support platform 45 belt 42, the output shaft of the motor 2 52 rotates to rotate the sprocket, and the output shaft of the cylinder 53 drives the propulsion plate forward in a linear transmission, so that the carbon brick can move to the outlet, the dynamic bracket 57 is used to support the sprocket 56 and the carbon brick lifting device, the sprocket 56 is rotated by the motor 2 52, and is used to drive the sprocket 56 to make the chain 54 pull the carbon brick platform up and down, and push it to the carbon brick outlet platform 55, the support guide rail 58 is used to provide the guide rail slider 510 with track sliding, the flip limit block 512 is used to limit the trajectory of the flip hinge 511, the strip left lifting flip plate 59 and the strip right lifting flip plate 513 The two flip plates are staggered and connected for staggered lifting and lowering. The flip limit block 512 is used in combination with the flip hinge 511 to flip and fold, and return to its original position, which is used to prevent the carbon blocks from colliding when they rise. The carbon brick lifting unit 5 drives the sprocket 56 to rotate through the motor 2 52, so that the left lifting flip plate 59 of the strip is raised and the right lifting flip plate 513 of the strip is lowered. The flip limit block 512 and the flip hinge 511 are used to prevent interference during the transportation of the carbon blocks until the carbon bricks are transported to the top and pushed to the carbon brick outlet platform 55 by the cylinder 53. The propeller support frame 67 is used to support the motor three 61. The rotation of the motor three 61 drives the cam to rotate and the guide rod 62 to swing. The motor four 64 is used to drive the rotation of the four propellers. The guide rod 62 drives the swing of the Hook hinge 63, so that the motor four 64 rotates and swings, so that the coolant in the liquid storage tank 1 can be fully mixed, thereby improving the heat dissipation efficiency of the carbon bricks.
[0038] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A cooling device for carbon brick production, characterized in that: The invention comprises a liquid storage tank (1), a water inlet (2), a water outlet (3), a carbon brick transport unit (4), a carbon brick lifting unit (5) and a carbon brick cooling unit (6), wherein the carbon brick transport unit (4) is provided at the rear end of the liquid storage tank (1), and the carbon brick transport unit (4) comprises a motor seat (41), a conveyor belt (42), a support (43), a slide seat (44) and a carbon brick supporting platform (45), and the left and right sides of the rear end of the liquid storage tank (1) are respectively provided with supports (43), and a pulley is connected between the two supports (43). 1) is provided with a motor seat (41) on the left side of the rear end, a driving motor is provided on the upper end of the motor seat (41), an output shaft of the driving motor is fixedly connected to a pulley, a conveyor belt (42) is connected between the left and right pulleys via a gear, a carbon brick support platform (45) is provided on the rear side of the right end of the liquid storage tank (1), a bow-shaped sliding plate seat (44) is provided on the right end of the carbon brick support platform (45), the bow-shaped sliding plate seat (44) extends to the lower end of the right side of the conveyor belt (42), and a water inlet (2) and a water outlet (3) are provided on the left end of the outside of the liquid storage tank.
2. A cooling device for carbon brick production according to claim 1, characterized in that: The upper end of the slide seat (44) is provided with a carbon brick lifting unit (5), and the carbon brick lifting unit (5) includes a motor platform (51), a second motor (52), and a cylinder (53). The upper side of the support (43) is provided with a motor platform (51), the upper end of the motor platform (51) is fixedly connected to the second motor (52), and the upper end of the motor platform (51) is located on the left side of the second motor (52) and is provided with a cylinder (53).
3. A cooling device for carbon brick production according to claim 2, characterized in that: The carbon brick lifting unit (5) further comprises a chain (54), a carbon brick outlet platform (55), a sprocket (56) and a rolling bracket (57). The right end of the liquid storage tank (1) is provided with a carbon brick outlet platform (55), and two rolling brackets (57) are provided on the upper side of the left end of the carbon brick outlet platform (55). A sprocket (56) is movably connected between the two rolling brackets (57) via a rotating shaft. The output shaft of the second motor (52) is fixedly connected to the rotating shaft, and a chain (54) is connected between the front and rear sprockets (56).
4. A cooling device for carbon brick production according to claim 3, characterized in that: The carbon brick lifting unit (5) further comprises a support rail (58), a rail slider (510) and a flip limit block (512); the right end of the liquid storage tank (1) is provided with a support rail (58); the top end of the support rail (58) is fixedly connected to the bottom end of the rolling bracket (57); the upper and lower sides of the support rail (58) are respectively slidably connected to two rail sliders (510) at opposite angles; a flip limit block (512) is provided between the two rail sliders (510); the front end of the upper flip limit block (512) is fixedly connected to the head end of the chain (54); the rear end of the lower flip limit block (512) is fixedly connected to the tail end of the chain (54).
5. A cooling device for carbon brick production according to claim 4, characterized in that: The carbon brick lifting unit (5) further comprises a strip-shaped left lifting flip plate (59), a flip hinge (511) and a strip-shaped right lifting flip plate (513); the side end of the upper flip limit block (512) is movably connected to the strip-shaped right lifting flip plate (513) via the flip hinge (511); and the side end of the lower flip limit block (512) is movably connected to the strip-shaped left lifting flip plate (59) via the flip hinge (511).
6. A cooling device for carbon brick production according to claim 1, characterized in that: The front end of the liquid storage tank is provided with a carbon brick cooling unit (6), and the carbon brick cooling unit (6) includes a motor three (61), a guide rod (62), a Hooke's hinge (63) and a propeller support frame (67). The front end of the inner wall of the liquid storage tank (1) is provided with a transverse propeller support frame (67), and the right end of the propeller support frame (67) is provided with a motor three (61). The output shaft of the motor three (61) is fixedly connected to a cam, and the left end of the cam is movably connected to the guide rod (62) through a connecting shaft. The rear end of the guide rod (62) has four Hooke's hinges (63) in a linear array.
7. A cooling device for carbon brick production according to claim 6, characterized in that: The carbon brick cooling unit (6) also includes a motor four (64), a propeller (65) and a small cam (66). The rear end of the propeller support frame (67) is arrayed with four ball holes, and a spherical motor four (64) is provided inside the ball hole. The front end of the motor four (64) is fixedly connected to the Hooke hinge (63). The output shaft of the motor four (64) extends to the rear side of the propeller support frame (67) and is fixedly connected to the propeller (65). The left end of the propeller support frame (67) is movably connected to the small cam (66) through a connecting column, and the front end of the small cam (66) is rotatably connected to the guide rod (62).