Backwash filter for water treatment system

By introducing shunt, crushing and support mechanisms into the backwash filter, the problems of large-particle impurities are solved and equipment shaking are achieved, and efficient filtration and stable operation are achieved.

CN223275991UActive Publication Date: 2025-08-29BEIYANG HONGHU (TIANJIN) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422242717.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-29
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

In the face of the large amount of water and slurry mixing in the mining and environmental protection industries, existing backwash filters cannot effectively divert and crush large particulate impurities, resulting in clogging of the filter element and shaking of the equipment, affecting working stability and filtration efficiency.

Method used

A backwash filter containing shunt, crushing and support mechanism is designed. Through the shunt filter, crushing motor and support column, gradient shunt, crushing and stable support of impurities is achieved to prevent filter element blockage and equipment shaking.

Benefits of technology

It improves filtration efficiency, prevents filter element from being blocked, ensures the stability and service life of the equipment, and improves the working stability of the water treatment system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a backwashing filter for a water treatment system, which comprises a filter body which is horizontally arranged, and further comprises a diversion mechanism for carrying out gradient diversion on a water body, a crushing mechanism for crushing large-volume impurities and a supporting mechanism for providing stable support for the filter, the flow dividing mechanism is assembled on one side of the filter body, the crushing mechanism is arranged in the filter body, and the supporting mechanism is arranged on the lower portion of the filter body. The water body filtering device has the advantages that the flow dividing mechanism is arranged, water can be divided according to the size of impurities so as to improve the filtering efficiency of the water body, the crushing mechanism is arranged, and the water body filtering efficiency is improved. By arranging the crushing mechanism, large-volume impurities can be crushed to prevent the impurities from blocking a filter element in the filter to influence later use and maintenance, and by arranging the supporting mechanism, the mounting stability of the filter body can be effectively improved, and the phenomena of shaking and loosening of the filter in the use process are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of water treatment, in particular to a backwash filter used in a water treatment system. Background Art

[0002] In the prior art, backwash filters are precision devices that use a screen to directly intercept impurities in water, remove suspended solids and particulate matter, reduce turbidity, purify water quality, and reduce system fouling, algae, rust, and other factors, thereby purifying water quality and protecting the normal operation of other system equipment. The electric brush filter is a fully automatic self-cleaning filter. A set of brushes is installed in the filter screen and rotated by a motor. The brushes are installed on the filter end cap with an electric drain valve. During cleaning, a signal from the differential pressure switch is transmitted to the control panel, which opens the drain valve and activates the motor, driving the brushes to rotate and remove dirt and impurities. Under the action of force, the water is discharged from the filter through the drain valve, and cleaning does not require interruption of the flow. This type of filter is widely used in water filtration in power plants, sewage treatment plants, mining, steel, agriculture, municipal administration, chemical industry and other industries. However, in some special working conditions in these industries, such as mining and environmental protection, large amounts of water are mixed with slurry and contain some large particles such as stones. The filter needs to allow the slurry and some fine particles to pass through, while also intercepting these large particles. The filters in the prior art cannot meet these requirements.

[0003] The Chinese utility model patent with application number: 202021719484.2 discloses a backwash filter, comprising a filter housing, a feed port provided on the filter housing, a sewage outlet provided at the bottom of the filter, a filter element vertically arranged in the filter housing, a water inlet main pipe axially arranged in the filter element, a motor provided on the top of the filter housing, and the rotating shaft of the motor is connected to the water inlet main pipe, a plurality of water inlet branches are provided on the water inlet main pipe, and a backwash nozzle is installed on the water inlet branch pipe. However, this type of backwash filter will generate a strong centrifugal force when working, causing the main body of the equipment to shake constantly, affecting the working stability of the backwash filter, and the backwash filter has only one set of water inlet passages, and cannot divert the water body according to the size of the impurities to improve the filtration efficiency of the water body. In the process of flushing impurities, the impurities are easily embedded deeper and tighter in the filter element, causing secondary pollution, and even eventually causing the filter element to be blocked, affecting later use and maintenance. Utility Model Content

[0004] The purpose of the utility model is to provide a backwash filter for a water treatment system.

[0005] In order to achieve the above purpose, the technical solution proposed by the utility model is:

[0006] A backwash filter for a water treatment system includes a filter body, which is arranged horizontally, and also includes a diversion mechanism for gradient diversion of water, a crushing mechanism for crushing large-volume impurities, and a support mechanism for providing stable support for the filter. The diversion mechanism is assembled on one side of the filter body, the crushing mechanism is configured inside the filter body, and the support mechanism is arranged at the bottom of the filter body.

[0007] The diversion mechanism includes a diversion mounting pipe, a diversion branch pipe and a diversion connecting pipe. The diversion mounting pipe is arranged at one end of the filter body and is connected to the filter body. The diversion branch pipe is arranged on the side of the diversion mounting pipe and one end thereof is connected to the diversion mounting pipe. The diversion connecting pipe is arranged at an end of the diversion branch pipe away from the diversion mounting pipe and one end thereof is connected to the diversion branch pipe. One end of the diversion connecting pipe is connected to an end of the filter body away from the diversion mounting pipe.

[0008] It also includes a diversion filter screen, which is arranged at the connection point between the diversion installation pipe and the diversion branch pipe and is fixedly connected to the diversion branch pipe. The diversion filter screen adopts a 400-mesh filter screen structure.

[0009] It also includes an inlet valve, an outlet valve and a diverter valve. The inlet valve is arranged at the connection between the diverter mounting pipe and the filter body, and its two ends are fixedly connected to the diverter mounting pipe and the filter body through flanges. The outlet valve is arranged at the connection between the diverter connecting pipe and the filter body, and its two ends are fixedly connected to the diverter connecting pipe and the filter body through flanges. The diverter valve is arranged at the connection between the diverter branch pipe and the diverter connecting pipe, and its two ends are fixedly connected to the diverter branch pipe and the diverter connecting pipe through flanges.

[0010] The upper end of the filter body is provided with a mounting pipe structure, the interior of the mounting pipe structure is communicated with the interior of the filter body, and the upper end of the mounting pipe structure is provided with a flange plug.

[0011] The crushing mechanism includes a crushing motor, a crushing shaft and a crushing assembly. The crushing motor is arranged inside the mounting tube structure of the filter body and is fixedly connected to the filter body. The output end of the crushing motor is arranged downward. The crushing shaft is arranged at the output end of the crushing motor and is fixedly connected to the output end of the crushing motor. The crushing assembly is assembled at the end of the crushing shaft away from the crushing motor.

[0012] The crushing assembly includes a crushing end head and a crushing reamer. The crushing end head is arranged at the end of the crushing shaft away from the crushing motor and is fixedly connected to the crushing shaft. The crushing end head is arranged as a cylindrical end head structure. The crushing reamers are provided in several groups. Several groups of crushing reamers are staggered and arranged around the side of the crushing end head and are fixedly connected to the crushing end head.

[0013] It also includes a drainage branch pipe, a drainage electric valve and a drainage end head. The drainage branch pipe is arranged at the bottom of the filter body corresponding to the crushing mechanism and one end thereof is connected to the filter body. The drainage electric valve is arranged at the end of the drainage branch pipe away from the filter body and is fixedly connected to the drainage branch pipe through a flange. The drainage end head is arranged at the end of the drainage electric valve away from the drainage branch pipe and is fixedly connected to the drainage electric valve through a flange.

[0014] The support mechanism includes a filter support column and a diversion support column. The filter support column is provided in two groups. The two groups of filter support columns are respectively arranged at the lower parts of the two ends of the filter body and are fixedly connected to the filter body by bolts. The diversion support column is arranged at the lower part of the diversion branch pipe and its upper end is fixedly connected to the diversion branch pipe by bolts. The filter body and the diversion branch pipe are erected on the ground through the filter support column and the diversion support column.

[0015] It also includes an electric control unit, which is arranged on one side of the mounting pipe structure of the filter body and fixedly connected to the filter body through a bracket. The electric control unit is electrically connected to the crushing motor and the drainage electric valve.

[0016] The beneficial effects of the utility model are:

[0017] It is equipped with a diversion mechanism, which can divert water according to the size of impurities to improve the filtration efficiency of the water. It is equipped with a crushing mechanism, which can crush large impurities to prevent impurities from blocking the filter element inside the filter and affecting the subsequent use and maintenance. It is equipped with a support mechanism, which can effectively improve the installation stability of the filter body, avoid the filter from shaking and loosening during use, and ensure the working stability of the backwash filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a side view of the utility model;

[0020] Figure 3 This is a cross-sectional view of the cooperation between the crushing mechanism and the filter body of the utility model;

[0021] Figure 4This is the electrical connection diagram of the utility model.

[0022] In the figure: 1. Filter body; 2. Diverter installation pipe; 3. Diverter branch pipe; 4. Diverter connecting pipe; 5. Diverter filter; 6. Water inlet valve; 7. Water outlet valve; 8. Diverter valve; 9. Crushing motor; 10. Crushing shaft; 11. Crushing end; 12. Crushing reamer; 13. Drain branch pipe; 14. Drain electric valve; 15. Drain end; 16. Filter support column; 17. Diverter support column; 18. Electronic control unit. DETAILED DESCRIPTION

[0023] The present invention is described in further detail below with reference to the accompanying drawings.

[0024] A backwash filter for a water treatment system includes a filter body 1, which is arranged horizontally, and also includes a diversion mechanism for gradient diversion of water, a crushing mechanism for crushing large-volume impurities, and a support mechanism for providing stable support for the filter. The diversion mechanism is assembled on one side of the filter body 1, the crushing mechanism is arranged inside the filter body 1, and the support mechanism is arranged at the bottom of the filter body 1. The overall structural diagram of the utility model is shown as follows Figure 1 shown.

[0025] The diversion mechanism includes a diversion mounting pipe 2, a diversion branch pipe 3 and a diversion connecting pipe 4. The diversion mounting pipe 2 is arranged at one end of the filter body 1 and is connected to the filter body 1. The diversion branch pipe 3 is arranged on the side of the diversion mounting pipe 2 and one end of it is connected to the diversion mounting pipe 2. The diversion connecting pipe 4 is arranged at the end of the diversion branch pipe 3 away from the diversion mounting pipe 2 and one end of it is connected to the diversion branch pipe 3. One end of the diversion connecting pipe 4 is connected to the end of the filter body 1 away from the diversion mounting pipe 2. The diversion mechanism cooperates with the diversion mounting pipe 2, the diversion branch pipe 3 and the diversion connecting pipe 4 to form a diversion structure of the filter to perform gradient diversion on the water body, wherein the diversion mounting pipe 2 is used as the water inlet end of the diversion structure, the diversion branch pipe 3 is used as the diversion structure of the filter to perform gradient diversion on the water body, and the diversion connecting pipe 4 is used to connect the diversion branch pipe 3 with the water outlet end of the filter body 1. The side view of the utility model is as shown Figure 2 shown.

[0026] It also includes a diverter filter 5, which is arranged at the connection point between the diverter installation pipe 2 and the diverter branch pipe 3 and is fixedly connected to the diverter branch pipe 3. The diverter filter 5 adopts a 400-mesh filter structure, wherein the diverter filter 5 is used as a filter structure at the entrance of the diverter branch pipe 3, thereby screening and diverting the water body to prevent large-volume impurities from entering the diverter branch pipe 3.

[0027] It also includes an inlet valve 6, an outlet valve 7 and a diverter valve 8. The inlet valve 6 is arranged at the connection between the diverter mounting pipe 2 and the filter body 1, and its two ends are fixedly connected to the diverter mounting pipe 2 and the filter body 1 through flanges. The outlet valve 7 is arranged at the connection between the diverter connecting pipe 4 and the filter body 1, and its two ends are fixedly connected to the diverter connecting pipe 4 and the filter body 1 through flanges. The diverter valve 8 is arranged at the connection between the diverter branch pipe 3 and the diverter connecting pipe 4, and its two ends are fixedly connected to the diverter branch pipe 3 and the diverter connecting pipe 4 through flanges. Among them, the inlet valve 6 is used to control the water channel at the water inlet of the filter body 1, the outlet valve 7 is used to control the water channel at the water outlet of the filter body 1, and the diverter valve 8 is used to control the water channel of the diverter branch pipe 3.

[0028] A mounting pipe structure is provided at the upper end of the filter body 1 , the interior of the mounting pipe structure is connected to the interior of the filter body 1 and a flange plug is provided at the upper end of the mounting pipe structure, wherein the mounting pipe structure is used to provide installation support for the crushing mechanism and the electronic control unit 18 .

[0029] The crushing mechanism includes a crushing motor 9, a crushing shaft 10 and a crushing assembly. The crushing motor 9 is arranged inside the mounting tube structure of the filter body 1 and is fixedly connected to the filter body 1. The output end of the crushing motor 9 is arranged toward the bottom. The crushing shaft 10 is arranged at the output end of the crushing motor 9 and is fixedly connected to the output end of the crushing motor 9. The crushing assembly is assembled on the end of the crushing shaft 10 away from the crushing motor 9. The crushing motor 9 is fixedly installed in the mounting tube structure of the filter body 1 through a flange plug. The crushing mechanism cooperates with the crushing motor 9, the crushing shaft 10 and the crushing assembly to form a crushing structure in the filter body 1 to crush large-volume impurities to prevent large-volume impurities from blocking the filter element. Among them, the crushing motor 9 is used to provide mounting support for the crushing shaft 10 and drive the crushing shaft 10 to rotate. The crushing motor 9 adopts a waterproof motor. The crushing shaft 10 is used to provide mounting support for the crushing assembly and drive the crushing assembly to rotate under the action of the crushing motor 9. The crushing assembly is used to rotate under the drive of the crushing shaft 10 to crush large-volume impurities. The cross-sectional view of the crushing mechanism of the utility model and the filter body 1 is shown in FIG. Figure 3 shown.

[0030] The crushing assembly includes a crushing end head 11 and a crushing reamer 12. The crushing end head 11 is arranged at the end of the crushing shaft 10 away from the crushing motor 9 and is fixedly connected to the crushing shaft 10. The crushing end head 11 is arranged to be a cylindrical end head structure. The crushing reamer 12 is provided with several groups. Several groups of crushing reamers 12 are staggered and arranged around the side of the crushing end head 11 and are fixedly connected to the crushing end head 11. The crushing assembly cooperates with the crushing end head 11 and the crushing reamer 12, and rotates under the drive of the crushing shaft 10 to crush large-volume impurities. Among them, the crushing end head 11 is used to provide installation support for the crushing reamer 12, and the crushing reamer 12 is used to constitute a crushing structure together with the crushing end head 11 and rotates under the drive of the crushing shaft 10 to crush large-volume impurities.

[0031] It also includes a drainage branch pipe 13, a drainage electric valve 14 and a drainage end head 15. The drainage branch pipe 13 is arranged at the bottom of the filter body 1 corresponding to the crushing mechanism and one end of the drainage branch pipe is connected to the filter body 1. The drainage electric valve 14 is arranged at the end of the drainage branch pipe 13 away from the filter body 1 and is fixedly connected to the drainage branch pipe 13 through a flange. The drainage end head 15 is arranged at the end of the drainage electric valve 14 away from the drainage branch pipe 13 and is fixedly connected to the drainage electric valve 14 through a flange. The drainage branch pipe 13 is used as a wastewater drainage structure at the bottom of the filter, the drainage electric valve 14 is used to control the on and off of the drainage branch pipe 13, and the drainage end head 15 is used as the drainage structure at the water outlet end of the drainage electric valve 14. Impurities crushed by the crushing structure accumulate at the bottom of the filter body 1. The drainage branch pipe 13 is opened by the drainage electric valve 14, so that the impurities at the bottom of the filter body 1 can be discharged from the filter together with the wastewater, and the drainage branch pipe 13 can be taken out of the open state to flush the filter body 1.

[0032] The supporting mechanism includes a filter support column 16 and a diversion support column 17. There are two groups of filter support columns 16. The two groups of filter support columns 16 are respectively arranged at the lower parts of the two ends of the filter body 1 and are fixedly connected to the filter body 1 by bolts. The diversion support column 17 is arranged at the lower part of the diversion branch pipe 3 and its upper end is fixedly connected to the diversion branch pipe 3 by bolts. The filter body 1 and the diversion branch pipe 3 are erected on the ground through the filter support column 16 and the diversion support column 17. The supporting mechanism cooperates with the filter support column 16 and the diversion support column 17 to provide installation support for the filter, wherein the filter support column 16 is used to provide stable installation support for the filter body 1, and the diversion support column 17 is used to provide stable installation support for the diversion branch pipe 3. The two groups of filter support columns 16 and the diversion support column 17 are arranged in a triangular shape, which can effectively improve the support stability of the filter.

[0033] The filter body 1 also includes an electric control unit 18, which is arranged on one side of the mounting pipe structure of the filter body 1 and is fixedly connected to the filter body 1 through a bracket. The electric control unit 18 is electrically connected to the crushing motor 9 and the drain electric valve 14. The electrical connection diagram of the utility model is as follows Figure 4 shown.

[0034] The backwash filter may be a backwash filter with flushing-free and maintenance-free functions in the prior art.

[0035] Working principle:

[0036] When the water needs to be filtered, the water flows into the filter body 1 through the diversion installation pipe 2, and the diversion filter 5 filters and diverts the water, so that part of the water flows along the diversion branch pipe 3 to the water outlet end of the filter body 1. The water containing large-volume impurities enters the filter body 1 through the water inlet valve 6, and the crushing motor 9 drives the crushing assembly to rotate through the crushing shaft 10, thereby crushing the large-volume impurities in the water to prevent large-volume impurities from clogging the filter element. When the crushing mechanism needs to be inspected and repaired, the crushing mechanism can be removed from the installation pipe structure through the flange plug, and the drainage branch pipe 13 can be opened through the drainage electric valve 14 to discharge the impurities at the bottom of the filter body 1 together with the wastewater.

[0037] The beneficial effects of the present invention are that it is provided with a diversion mechanism, which can divert water according to the size of impurities to improve the filtration efficiency of the water body; it is provided with a crushing mechanism, which can crush large-volume impurities to prevent impurities from clogging the filter element inside the filter and affecting the subsequent use and maintenance; it is provided with a supporting mechanism, which can effectively improve the installation stability of the filter body, avoid the filter from shaking and loosening during use, and ensure the working stability of the backwash filter.

[0038] The above describes an embodiment of the present invention in detail. However, the content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A backwash filter for a water treatment system, comprising a filter body (1), wherein the filter body (1) is arranged horizontally and is characterized in that: It also includes a diversion mechanism for gradient diversion of water, a crushing mechanism for crushing large-volume impurities, and a support mechanism for providing stable support for the filter, wherein the diversion mechanism is assembled on one side of the filter body (1), the crushing mechanism is arranged inside the filter body (1), and the support mechanism is arranged at the bottom of the filter body (1); The diversion mechanism comprises a diversion installation pipe (2), a diversion branch pipe (3) and a diversion connecting pipe (4); the diversion installation pipe (2) is arranged at one end of the filter body (1) and is connected to the filter body (1); the diversion branch pipe (3) is arranged on the side of the diversion installation pipe (2) and one end of the diversion connecting pipe (4) is arranged at one end of the diversion branch pipe (3) away from the diversion installation pipe (2) and one end of the diversion connecting pipe (4) is connected to the diversion branch pipe (3); one end of the diversion connecting pipe (4) is connected to one end of the filter body (1) away from the diversion installation pipe (2); The support mechanism comprises a filter support column (16) and a diversion support column (17). The filter support column (16) is provided with two groups. The two groups of filter support columns (16) are respectively arranged at the lower parts of both ends of the filter body (1) and are fixedly connected to the filter body (1) by bolts. The diversion support column (17) is arranged at the lower part of the diversion branch pipe (3) and its upper end is fixedly connected to the diversion branch pipe (3) by bolts. The filter body (1) and the diversion branch pipe (3) are erected on the ground through the filter support column (16) and the diversion support column (17).

2. A backwash filter for a water treatment system according to claim 1, characterized in that: It also includes a diversion filter (5), which is arranged at the connection point between the diversion installation pipe (2) and the diversion branch pipe (3) and is fixedly connected to the diversion branch pipe (3), and the diversion filter (5) adopts a 400-mesh filter structure.

3. A backwash filter for a water treatment system according to claim 2, characterized in that: It also includes an inlet valve (6), an outlet valve (7) and a diverter valve (8); the inlet valve (6) is arranged at the connection between the diverter installation pipe (2) and the filter body (1), and its two ends are fixedly connected to the diverter installation pipe (2) and the filter body (1) respectively through flanges; the outlet valve (7) is arranged at the connection between the diverter connecting pipe (4) and the filter body (1), and its two ends are fixedly connected to the diverter connecting pipe (4) and the filter body (1) respectively through flanges; the diverter valve (8) is arranged at the connection between the diverter branch pipe (3) and the diverter connecting pipe (4), and its two ends are fixedly connected to the diverter branch pipe (3) and the diverter connecting pipe (4) respectively through flanges.

4. A backwash filter for a water treatment system according to claim 3, characterized in that: The upper end of the filter body (1) is provided with a mounting pipe structure, the interior of the mounting pipe structure is communicated with the interior of the filter body (1), and the upper end of the mounting pipe structure is provided with a flange plug.

5. A backwash filter for a water treatment system according to claim 4, characterized in that: The crushing mechanism comprises a crushing motor (9), a crushing shaft (10) and a crushing assembly, wherein the crushing motor (9) is arranged inside the mounting tube structure of the filter body (1) and is fixedly connected to the filter body (1), the output end of the crushing motor (9) is arranged downward, the crushing shaft (10) is arranged at the output end of the crushing motor (9) and is fixedly connected to the output end of the crushing motor (9), and the crushing assembly is assembled at the end of the crushing shaft (10) away from the crushing motor (9).

6. A backwash filter for a water treatment system according to claim 5, characterized in that: The crushing assembly comprises a crushing end head (11) and a crushing reamer (12). The crushing end head (11) is arranged at one end of the crushing shaft (10) away from the crushing motor (9) and is fixedly connected to the crushing shaft (10). The crushing end head (11) is arranged as a cylindrical end head structure. The crushing reamer (12) is provided in a plurality of groups. The plurality of groups of crushing reamers (12) are arranged at intervals around the side of the crushing end head (11) and are fixedly connected to the crushing end head (11).

7. A backwash filter for a water treatment system according to claim 6, characterized in that: The invention also includes a drainage branch pipe (13), a drainage electric valve (14) and a drainage terminal (15); the drainage branch pipe (13) is arranged at the bottom of the filter body (1) corresponding to the crushing mechanism and one end of the drainage branch pipe is connected to the filter body (1); the drainage electric valve (14) is arranged at one end of the drainage branch pipe (13) away from the filter body (1) and is fixedly connected to the drainage branch pipe (13) through a flange; the drainage terminal (15) is arranged at one end of the drainage electric valve (14) away from the drainage branch pipe (13) and is fixedly connected to the drainage electric valve (14) through a flange.

8. A backwash filter for a water treatment system according to claim 7, characterized in that: The invention also includes an electric control unit (18), which is arranged on one side of the mounting pipe structure of the filter body (1) and fixedly connected to the filter body (1) via a bracket. The electric control unit (18) is electrically connected to the crushing motor (9) and the drainage electric valve (14).

Citation Information

Patent Citations

  • Backwash filter

    CN213313677U