Rotatable hardware product polishing positioning support
By designing a rotatable hardware product grinding positioning bracket, using clamp flip and bracket support, the problem of deformation during the hardware product grinding process is solved and the product pass rate is improved.
Patent Information
- Application Number
- CN202422519666.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The parts of existing hardware products that are not clamped during the polishing process are prone to deformation, resulting in a decrease in the pass rate.
A rotatable hardware product polishing positioning bracket is designed. Through the combination of clamping device and bracket, the clamping device drives the hardware workpiece to flip, and the bracket provides support for the unclustered part to reduce the risk of deformation.
Effectively prevent the hardware workpiece from deformation during grinding, and improve the pass rate of hardware products.
Smart Images

Figure CN223277768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardware processing equipment, in particular to a rotatable hardware product polishing and positioning bracket. Background Art
[0002] Hardware is a metal workpiece made of iron, steel and other metals through physical processing such as forging, rolling, and cutting. After physical processing, there are burrs on the surface of hardware products. In order to improve the quality of the product, it is necessary to polish and grind it to make its surface smoother. During the grinding process, the hardware products need to be clamped and positioned. When the motor drives the grinding disc, grinding sheet, and grinding balls to rotate and grind the workpiece surface, the stability of the grinding operation can be guaranteed.
[0003] In the actual polishing process of existing hardware products, most of them use rotatable positioning fixtures to clamp and fix the hardware products on the positioning fixtures. During the polishing process, the servo motor drives the positioning fixtures to rotate, which facilitates the flipping of the hardware products and ensures that most areas of the hardware products can be polished. No manual adjustment is required during the polishing operation, making the actual operation stage more convenient.
[0004] However, in actual operation, the hardware products are usually clamped and positioned at one or both ends. When one end is clamped, if the grinding tool grinds the part of the hardware product away from the clamping end, the probability of the part being subjected to force and deforming will increase. When both ends are clamped, when the grinding tool grinds the middle suspended part of the hardware product, the probability of the suspended part being deformed will increase, which significantly reduces the qualified rate of the hardware products. Therefore, the present application proposes a rotatable hardware product grinding and positioning bracket that can stably clamp the hardware products and reduce the probability of their deformation. Utility Model Content
[0005] The purpose of the utility model is to address the problem in the background technology that the unclamped parts of hardware products are prone to deformation during the grinding stage, and to propose a rotatable hardware product grinding and positioning bracket that can stably clamp the hardware products and reduce the probability of deformation.
[0006] The technical solution of the utility model is: a rotatable hardware product polishing and positioning bracket, comprising a base, a support plate fixedly mounted on the top of the base, a clamp rotatably mounted on the support plate, a hardware workpiece clamped on the clamp, a polishing motor mounting bracket is provided above the hardware workpiece, a slide seat is arranged on the top of the base, a slide table is slidably mounted on the top of the slide, a longitudinal adjustment screw is rotatably mounted on the top of the slide, longitudinal limit plates are fixedly mounted on the top of the slide and on both sides of the longitudinal adjustment screw, a bracket is arranged above the slide, one end of the longitudinal adjustment screw is threadedly connected to the bracket, the top of the longitudinal limit plate passes through the bracket and is movably connected to the bracket, and the end of the hardware workpiece away from the clamp is overlapped on the top of the bracket.
[0007] Optionally, the bracket includes a connecting plate, which is movably mounted on two longitudinal limit plates, the top end of the longitudinal adjustment screw passes through the connecting plate and is threadedly connected to the connecting plate, a plurality of support rods are fixedly mounted on the upper surface of the connecting plate, the top ends of the plurality of support rods are commonly fixedly mounted with a support plate, a rubber gasket is fixedly mounted on the upper surface of the support plate, and the hardware workpiece is overlapped on the top of the rubber gasket.
[0008] Optionally, a screw frame plate is fixedly mounted on the upper surface of the slide, a transverse adjustment screw is rotatably mounted on the screw frame plate, one end of the transverse adjustment screw passes through the slide and is threadedly connected to it, a slider is fixedly mounted on the bottom of the slide, a slide groove is carved on the top of the slide, the slider is embedded in the slide groove and is slidably connected to it.
[0009] Optionally, a limiting sleeve is fixedly installed on the support plate and on one side close to the slide, and the end of the lateral adjustment screw away from the screw frame plate is inserted into the limiting sleeve and rotatably connected thereto.
[0010] Optionally, a first circular gear and a second circular gear are rotatably installed on the top of the slide, the first circular gear and the second circular gear are meshed and connected, the bottom end of the longitudinal adjustment screw is fixed to the top of the first circular gear, and an adjustment rod with a knob is fixed on the top of the second circular gear.
[0011] Optionally, a motor bracket is fixedly mounted on the side of the support plate away from the bracket, a servo motor is fixedly mounted on the top of the motor bracket, and a circular opening is cut on the side of the support plate located at the servo motor.
[0012] Optionally, the clamp includes a rotating seat, a rotating plate and a plurality of clamping screws, the rotating seat passes through a circular opening and is rotatably mounted on a support plate, the output shaft of the servo motor is fixedly connected to one end of the rotating seat, the rotating plate is fixedly mounted on one end of the rotating seat, and the clamping screws are threadedly mounted on the rotating plate.
[0013] Optionally, at least four straight plates are fixedly installed on one end of the rotating plate, one end of the clamping screw passes through the straight plate and is threadedly connected to it, one end of the clamping screw is rotatably installed with a clamping block, and the end of the clamping block away from the clamping screw is fixedly installed with several rubber blocks with arc-shaped ends, and one end of the hardware workpiece is clamped between the several rubber blocks.
[0014] Compared with the prior art, this application has at least one of the following beneficial technical effects:
[0015] The utility model drives the clamp to rotate by a motor, which makes it convenient to flip the hardware workpiece. During the grinding operation, there is no need for the staff to manually flip it. The bottom of the hardware workpiece is further supported by the bracket. During grinding, the bottom of the hardware workpiece is effectively supported. Therefore, when it is subjected to the pressure applied by the grinding tool, the hardware workpiece can be prevented from being deformed, thereby effectively improving the qualified rate of hardware products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Provide the overall structural diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the assembly of the slide and bracket of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the clamp of the present utility model;
[0019] Figure 4 This is a schematic diagram of the support plate structure of the present utility model.
[0020] Reference numerals: 1, base;
[0021] 2. Support plate; 21. Limit sleeve; 22. Circular opening; 23. Motor bracket;
[0022] 3. Slide seat; 31. Slide table; 32. Longitudinal limit plate; 33. Longitudinal adjustment screw; 34. First circular gear; 35. Second circular gear; 36. Screw support plate;
[0023] 4. Horizontal adjustment screw;
[0024] 5. Bracket; 51. Connecting plate; 52. Support rod; 53. Support plate; 54. Rubber gasket;
[0025] 6. Polish the motor mounting bracket;
[0026] 7. Hardware workpieces;
[0027] 8. Clamp; 81. Rotating seat; 82. Rotating plate; 83. Straight plate; 84. Clamping block; 85. Rubber block; 86. Clamping screw;
[0028] 9. Servo motor. DETAILED DESCRIPTION
[0029] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments.
[0030] Example
[0031] like Figure 1-Figure 4 As shown, the utility model proposes a rotatable hardware polishing and positioning bracket, including a base 1, a support plate 2 is fixedly installed on the top of the base 1, a circular opening 22 is cut on the support plate 2, a rotating seat 81 is rotatably installed at the circular opening 22, one end of the rotating seat 81 is fixedly installed with a rotating plate 82, and the end of the rotating plate 82 away from the rotating seat 81 is fixedly installed with a plurality of straight plates 83, and a clamping screw 86 is threadedly installed on the straight plate 83. The above-mentioned rotating seat 81, rotating plate 82, straight plate 83 and clamping screw 86 constitute a clamp 8, which can clamp and position the hardware workpiece 7; a motor bracket 23 is fixedly installed on the outer wall of the support plate 2, and a servo motor is fixedly installed on the top of the motor bracket 23. The motor 9 and the output shaft of the servo motor 9 are fixedly connected to the rotating seat 81 to ensure that the servo motor 9 can drive the clamper 8 to rotate, which is convenient for flipping the hardware workpiece 7; the top of the above-mentioned support plate 2 and the base 1 are fixedly installed with columns, and the tops of several columns are jointly fixedly installed with a grinding motor mounting frame 6. A suspension that can be adjusted for lifting and lowering can be slidably installed on the grinding motor mounting frame 6, and a grinding motor is fixedly installed on the suspension. The output end of the grinding motor can be fixedly installed with grinding tools such as grinding discs, grinding sheets, and grinding balls. The above-mentioned suspension is adjusted horizontally and vertically so that the grinding tool can contact the upper surface of the hardware workpiece 7, and then the hardware workpiece 7 can be effectively polished.
[0032] The top of the above-mentioned base 1 is fixedly installed with a slide 3, and the top of the slide 3 is slidably installed with a slide table 31, and the top of the slide table 31 is rotatably installed with a longitudinal adjustment screw 33, and longitudinal limit plates 32 are provided on both sides of the longitudinal adjustment screw 33. The bottom of the above-mentioned longitudinal limit plates 32 is fixed to the upper surface of the slide table 31, and a connecting plate 51 is movably installed on the above-mentioned two longitudinal limit plates 32. The top of the longitudinal adjustment screw 33 passes through the threaded hole drilled on the connecting plate 51 and is threadedly connected to it. When the longitudinal adjustment screw 33 rotates, it can drive the connecting plate 51 to move up and down; the above-mentioned connecting plate A number of support rods 52 are fixedly installed on the upper surface of the plate 51, and a support plate 53 is fixedly installed on the top of the support rods 52. A rubber gasket 54 is fixedly installed on the upper surface of the support plate 53. The above-mentioned connecting plate 51, support rods 52, support plate 53 and rubber gasket 54 together constitute the bracket 5. After the hardware workpiece 7 is fixed, the height of the bracket 5 is adjusted so that the bottom of the hardware workpiece 7 overlaps the upper surface of the rubber gasket 54, which can support the part of the hardware workpiece 7 away from the clamping end. When the grinding tool applies pressure to the hardware workpiece 7, the probability of deformation of the hardware workpiece 7 can be reduced.
[0033] Furthermore, a screw frame plate 36 is fixedly assembled on the top of the slide 3, and a transverse adjustment screw 4 is rotatably installed on the screw frame plate 36. One end of the transverse adjustment screw 4 passes through the slide 31 and is threadedly connected to it. The slider fixedly installed at the bottom of the slide 31 is embedded in the slide groove on the top of the slide 3 and is slidably connected to it. When the transverse adjustment screw 4 rotates, it can drive the slide 31 and the bracket 5 to move laterally, which is convenient for adjusting the horizontal position of the bracket 5; a limiting sleeve 21 is fixedly installed on the support plate 2, and the end of the transverse adjustment screw 4 away from the screw frame plate 36 is inserted into the limiting sleeve 21 and rotatably connected to it. The end of the transverse adjustment screw 4 is limited by the limiting sleeve 21, which effectively improves its stability during rotation.
[0034] Secondly, a handwheel is fixedly installed at one end of the above-mentioned lateral adjustment screw 4, and rotating the handwheel can drive the lateral adjustment screw 4 to rotate. A driving motor can also be installed on the top of the base 1, and the output shaft of the driving motor is fixedly connected to the end of the lateral adjustment screw 4. At this time, the lateral adjustment screw 4 can be driven to rotate by the driving motor, replacing the operation of rotating the handwheel, which can be replaced according to actual usage; the top of the above-mentioned slide 31 is rotatably installed with a first circular gear 34 and a second circular gear 35, and the bottom end of the longitudinal adjustment screw 33 is fixed to the top of the first circular gear 34, and the top of the second circular gear 35 is fixedly installed with a rotating rod structure with a knob. Since the first circular gear 34 and the second circular gear 35 are meshed and connected, when the above-mentioned rotating rod is rotated, the longitudinal adjustment screw 33 can be driven to rotate. A driving motor can also be set up above the rotating rod, so that the output shaft of the driving motor is fixedly connected to the rotating rod, and the rotating rod is driven to rotate by the driving motor, replacing the manual adjustment knob, which can be replaced according to actual conditions.
[0035] Furthermore, the clamping screw 86 is rotatably installed with a clamping block 84 at one end near the hardware workpiece 7. When the hardware workpiece 7 is clamped and fixed, after the clamping block 84 contacts the hardware workpiece 7, since the clamping block 84 is rotatably connected to the clamping screw 86, the clamping block 84 can be prevented from causing the hardware workpiece 7 to flip over during the process of gradually clamping the hardware workpiece 7 by the clamping block 84, thereby ensuring that the hardware workpiece 7 can maintain a horizontal state and be firmly clamped and fixed on the clamper 8; the end of the above-mentioned clamping block 84 is fixedly installed with a plurality of rubber blocks 85 with arc-shaped end portions. When the hardware workpiece 7 is clamped by the clamping block 84, the above-mentioned rubber blocks 85 are in close contact with the hardware workpiece 7, thereby increasing the friction between the clamping block 84 and the hardware workpiece 7, and effectively improving the firmness of the hardware workpiece 7 after clamping.
[0036] In this embodiment, first hold the hardware workpiece 7 and place one end of it between multiple clamping blocks 84, rotate the clamping screw 86 and move the clamping block 84 to one side of the hardware workpiece 7. When multiple clamping blocks 84 are in contact with the hardware workpiece 7, it can be firmly clamped and fixed, effectively improving its stability during flipping and grinding operations; when the hardware workpiece 7 is fixed, rotate the horizontal adjustment screw 4 and drive the slide 31 and the bracket 5 to move horizontally to ensure that the bracket 5 can move to the bottom of the hardware workpiece 7; then adjust the height of the bracket 5, first rotate the rotating rod at the top of the second circular gear 35, because the second circular gear 35 and the first circular gear 34 are meshed and connected, then rotate the longitudinal adjustment screw 33 and drive the support plate 53 to move upward, when the rubber After the upper surface of the gasket 54 contacts the lower surface of the hardware workpiece 7, the height adjustment of the bracket 5 is stopped; a suspension that can slide laterally and can be adjusted up and down is installed on the grinding motor mounting frame 6, and the grinding motor is fixed on the suspension. The horizontal and vertical positions of the suspension are adjusted to ensure that the grinding tools (grinding discs, grinding sheets, grinding balls, etc.) installed on the output shaft of the grinding motor can contact the upper surface of the hardware workpiece 7. The grinding tools can be driven by the grinding motor to rotate, which is convenient for grinding the hardware workpiece 7; since the suspension that fixes the grinding motor can be adjusted in the horizontal and vertical directions, the position of the grinding tool can be adjusted by an automated adjustment method, and then the upper surface of the hardware workpiece 7 can be fully polished.
[0037] The above-mentioned lateral adjustment screw 4 and longitudinal adjustment screw 33 can also be adjusted automatically. A driving motor is installed on the top of the base 1, and the output shaft of the driving motor is fixedly connected to the lateral adjustment screw 4 to drive it to rotate. A driving motor is set up above the second circular gear 35, and the output shaft of the driving motor is fixedly connected to the rotating rod at the top of the second circular gear 35 to drive the longitudinal adjustment screw 33 to rotate. According to actual conditions, an automatic driving method can be used instead of manual adjustment; after the upper surface of the hardware workpiece 7 is polished, the bracket 5 is adjusted and moved downward, and the servo motor 9 drives the clamper 8 to rotate. , then turn the hardware workpiece 7 over so that the unpolished side of the hardware workpiece 7 faces upward, adjust the bracket 5 again and move it upward, and when the rubber gasket 54 contacts the hardware workpiece 7 again, the subsequent polishing stage can be entered; during the entire polishing process, the horizontal and vertical positions of the bracket 5 are conveniently adjusted, and the bracket 5 supports the unclamped part of the hardware workpiece 7, providing stable support for the suspended part of the hardware workpiece 7. When the hardware workpiece 7 is subjected to pressure applied by the polishing tool, since its bottom is effectively supported, the probability of deformation of the hardware workpiece 7 can be reduced, thereby effectively improving the qualified rate of hardware products.
[0038] The above specific embodiments are merely several optional embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art may make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A rotatable hardware polishing and positioning bracket, comprising a base (1), a support plate (2) fixedly mounted on the top of the base (1), a clamp (8) rotatably mounted on the support plate (2), a hardware workpiece (7) clamped on the clamp (8), a polishing motor mounting bracket (6) provided above the hardware workpiece (7), characterized in that: Also included: A slide (3) is arranged on the top of the base (1), a slide (31) is slidably mounted on the top of the slide (3), a longitudinal adjustment screw (33) is rotatably mounted on the top of the slide (31), and longitudinal limit plates (32) are fixedly mounted on the top of the slide (31) and on both sides of the longitudinal adjustment screw (33); A bracket (5) is arranged above the slide (3), one end of the longitudinal adjustment screw (33) is threadedly connected to the bracket (5), the top end of the longitudinal limit plate (32) passes through the bracket (5) and is movably connected thereto, and the end of the hardware workpiece (7) away from the clamp (8) is overlapped on the top of the bracket (5).
2. The rotatable hardware polishing and positioning bracket according to claim 1, characterized in that: The bracket (5) includes a connecting plate (51), the connecting plate (51) is movably mounted on two longitudinal limit plates (32), the top end of the longitudinal adjustment screw (33) passes through the connecting plate (51) and is threadedly connected thereto, a plurality of support rods (52) are fixedly mounted on the upper surface of the connecting plate (51), the top ends of the plurality of support rods (52) are commonly fixedly mounted with a supporting plate (53), a rubber gasket (54) is fixedly mounted on the upper surface of the supporting plate (53), and the hardware workpiece (7) is overlapped on the top of the rubber gasket (54).
3. The rotatable hardware polishing and positioning bracket according to claim 1, characterized in that: A screw frame plate (36) is fixedly mounted on the upper surface of the slide (3), a transverse adjustment screw (4) is rotatably mounted on the screw frame plate (36), one end of the transverse adjustment screw (4) passes through the slide (31) and is threadedly connected thereto, a slider is fixedly mounted on the bottom of the slide (31), a slide groove is bored on the top of the slide (3), the slider is embedded in the slide groove and is slidably connected thereto.
4. A rotatable hardware polishing and positioning bracket according to claim 3, characterized in that: A limiting sleeve (21) is fixedly mounted on one side of the support plate (2) and close to the slide (31), and an end of the transverse adjustment screw (4) away from the screw frame plate (36) is inserted into the limiting sleeve (21) and is rotatably connected thereto.
5. The rotatable hardware polishing and positioning bracket according to claim 1, characterized in that: A first circular gear (34) and a second circular gear (35) are rotatably mounted on the top of the slide (31), the first circular gear (34) and the second circular gear (35) are meshed and connected, the bottom end of the longitudinal adjustment screw (33) is fixed to the top of the first circular gear (34), and an adjustment rod with a knob is fixed to the top of the second circular gear (35).
6. The rotatable hardware polishing and positioning bracket according to claim 1, characterized in that: A motor bracket (23) is fixedly mounted on the support plate (2) at a side away from the bracket (5), a servo motor (9) is fixedly mounted on the top of the motor bracket (23), and a circular opening (22) is cut on the support plate (2) at a side located at the servo motor (9).
7. The rotatable hardware polishing and positioning bracket according to claim 6, characterized in that: The clamp (8) comprises a rotating seat (81), a rotating plate (82) and a plurality of clamping screws (86); the rotating seat (81) passes through the circular opening (22) and is rotatably mounted on the support plate (2); the output shaft of the servo motor (9) is fixedly connected to one end of the rotating seat (81); the rotating plate (82) is fixedly mounted on one end of the rotating seat (81); and the clamping screws (86) are threadedly mounted on the rotating plate (82).
8. The rotatable hardware polishing and positioning bracket according to claim 7, characterized in that: At least four straight plates (83) are fixedly mounted on one end of the rotating plate (82), one end of the clamping screw (86) passes through the straight plate (83) and is threadedly connected thereto, a clamping block (84) is rotatably mounted on one end of the clamping screw (86), and a plurality of rubber blocks (85) with arc-shaped end portions are fixedly mounted on one end of the clamping block (84) away from the clamping screw (86), and one end of the hardware workpiece (7) is clamped between the plurality of rubber blocks (85).