Calcium silicate board demolding device

Abstract

The utility model discloses a calcium silicate board demoulding device, and particularly relates to the field of green building material processing, which comprises a lifting platform and a pair of supporting arms, the pair of supporting arms is fixedly connected with a suspension beam, the suspension beam is connected with a pair of sliding seats in a sliding manner, and demoulding moving units are arranged on the pair of sliding seats and the suspension beam. The demolding moving unit is used for driving the pair of sliding seats to transversely move on the suspension beam, each sliding seat is fixedly connected with a first hydraulic device, the output end of each first hydraulic device is fixedly connected with a hanging bracket, and each hanging bracket is fixedly connected with a suction cup frame; a material conveying plate is arranged on the lifting table, the lifting table is used for controlling the material conveying plate to ascend and descend, a calcium carbonate template and a blank plate are arranged on the material conveying plate in an overlapped mode, and a pair of third hydraulic devices are erected on the lifting table. The utility model solves the technical problems that the control complexity of a demoulding driving system is increased due to the demoulding of the calcium silicate plate, and the demoulding is not thorough due to the influence of the adsorption force between a template and a blank plate.

Description

Technical Field

[0001] The utility model relates to the technical field of green building material processing, and more specifically, to a calcium silicate board demoulding device. Background Art

[0002] Calcium silicate board, a new green and environmentally friendly building material, not only shares the functions of traditional gypsum board but also boasts superior fire resistance, moisture resistance, and an exceptionally long service life. It is widely used in industrial and commercial construction for suspended ceilings and partitions, home renovations, furniture linings, billboard linings, warehouse slabs, gridded floors, and interior wall panels in tunnels. The current calcium carbonate board production process is as follows: raw material preparation → pulping → slurry flow and board compaction → pre-curing and demolding → autoclaving → drying → trimming. Demolding the calcium carbonate board requires a demolding device.

[0003] At present, when the calcium carbide board is demoulded, the conveyor line moves the stacked template and blank plate to the demoulding station, and controls a pair of suction cup frames to realize horizontal and vertical movement to adsorb and transfer the calcium carbide template and blank plate. When the suction cup frames are used to stagger the control of the demoulding and transfer of the template and blank plate, the height of the stacked template and blank plate will continue to decrease after continuous demoulding, and the suction cup frames need to continuously adjust the height of the longitudinal stroke to adapt to the reduction in demoulding height. Since the suction cup frames need to continuously control the horizontal and vertical strokes, this will increase the control complexity of the demoulding drive system. In addition, when the stacked template and blank plate are demoulded and transferred by adsorption, they will be affected by the adsorption force between the template and the blank plate, and there will be a technical problem that the demoulding is not thorough enough. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a calcium silicate board demoulding device, comprising a lifting platform and a pair of support arms, the pair of support arms being fixedly connected to a suspension beam, the suspension beam being slidably connected to a pair of slides, a demoulding moving unit being provided on the pair of slides and the suspension beam, the demoulding moving unit being used to drive the pair of slides to move laterally on the suspension beam, each slide being fixedly connected to a hydraulic device 1, the output end of the hydraulic device 1 being fixedly connected to a hanger, and the hanger being fixedly connected to a suction cup frame;

[0006] A material transport plate is provided on the lifting platform, and the lifting platform is used to control the lifting of the material transport plate. Calcium carbonate templates and blank plates are superimposed on the material transport plate. A pair of hydraulic devices three are mounted on the lifting platform, and each hydraulic device three is provided with an auxiliary demoulding structure, and the auxiliary demoulding structure is movably connected to the calcium carbonate templates and blank plates superimposed on the material transport plate.

[0007] In a preferred embodiment, a slide rail is fixedly connected to the suspension beam, and the slide seat is slidably connected to the slide rail.

[0008] In a preferred embodiment, the demolding moving unit includes a driving frame fixedly connected to a pair of slides, a rotating motor fixedly connected to the driving frame, a gear fixedly connected to the output end of the rotating motor and a rack fixedly connected to the cantilever beam, and the gear is meshedly connected to the rack.

[0009] In a preferred embodiment, the lifting platform includes a base, at least two hydraulic devices 2 fixedly connected to the base and a lifting support plate fixedly connected to the output end of each hydraulic device 2, and the material transport plate is movably arranged on a pair of lifting support plates.

[0010] In a preferred embodiment, at least two telescopic rods are fixedly connected to the base and the lifting support plate.

[0011] In a preferred embodiment, both sides of the cantilever beam are fixedly connected to an assembly frame, the hydraulic device is fixedly connected to the assembly frame, and the auxiliary demolding structure includes a limiting pressure plate fixedly connected to the output end of the hydraulic device and a plurality of demolding scrapers fixedly connected to one side of the limiting pressure plate.

[0012] In a preferred embodiment, at least two telescopic rods 2 are fixedly connected to the assembly frame and the limiting pressure plate.

[0013] Technical effects and advantages of this utility model:

[0014] 1. The utility model is a calcium silicate board demoulding device. After the transport plate is transferred to the demoulding area through the transport line, the lifting platform is used to provide lifting capacity for the transport plate carrying the calcium carbonate template and the blank plate, so as to respond to a pair of suction cups rising in height when adsorbing the calcium carbonate template and the blank plate. In this way, the height of the template and the blank plate by the suction cups is in a quantitative state, which can avoid the suction cups from constantly adjusting the height of the longitudinal stroke to adapt to the reduction of the demoulding height, thereby reducing the control complexity of the stroke drive system of the two suction cups.

[0015] 2. The utility model provides a calcium silicate board demoulding device, which provides auxiliary demoulding structures on both sides of the calcium carbonate template and the blank plate, and a demoulding spatula is pushed in between the template and the blank plate to promote the separation of the template and the blank plate at the edge. At the same time, a limiting pressure plate is clamped on the side of the template or the blank plate to provide pressure, so that the template or blank plate located above can be demoulded more easily when it is adsorbed by the suction cup frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can, without inventive effort, derive other implementation drawings based on the provided drawings.

[0017] Figure 1 This is a structural schematic diagram of a calcium silicate board demoulding device of the present utility model.

[0018] Figure 2 It is a structural schematic diagram of the demoulding moving structure of the present utility model.

[0019] Figure 3 This is a structural schematic diagram of the lifting platform of the present utility model.

[0020] Figure 4 It is a structural schematic diagram of the assembly frame and auxiliary demoulding structure of the utility model.

[0021] The figures are marked as follows: 1. Support arm; 2. Cantilever beam; 3. Slide; 4. Demolding moving unit; 41. Drive frame; 42. Rotating motor; 43. Gear; 44. Rack; 5. Hydraulic device one; 6. Hanger; 7. Suction cup frame; 8. Lifting platform; 81. Base; 82. Hydraulic device two; 83. Lifting tray; 9. Material transport plate; 10. Hydraulic device three; 11. Auxiliary demoulding structure; 111. Limiting pressure plate; 112. Demolding scraper; 12. Slide rail; 13. Telescopic rod one; 14. Assembly frame; 15. Telescopic rod two. DETAILED DESCRIPTION

[0022] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0023] See also Figure 1-Figure 4The utility model provides a calcium silicate board demoulding device, including a lifting platform 8 and a pair of support arms 1, the pair of support arms 1 are fixedly connected with a suspension beam 2, the suspension beam 2 is slidably connected with a pair of slides 3, and a demoulding moving unit 4 is provided on the pair of slides 3 and the suspension beam 2. The demoulding moving unit 4 is used to drive the pair of slides 3 to move horizontally on the suspension beam 2, and each slide 3 is fixedly connected with a hydraulic device 5, which adopts a hydraulic press, and the output end of the hydraulic device 5 is fixedly connected with a hanger 6, and the hanger 6 is fixedly connected with a suction cup frame 7, and the suction cup frame 7 is provided with a suction cup for adsorbing the calcium silicate template or blank, and a plurality of suction cups can be provided.

[0024] A slide rail 12 is fixedly connected to the suspension beam 2, and the slide seat 3 is slidably connected to the slide rail 12. Two slide rails 12 can be provided, and the slide rails 12 are arranged in an I-shaped structure, so that the slide seat 3 can stably move linearly on the slide rails 12.

[0025] The demolding moving unit 4 includes a driving frame 41 fixedly connected to a pair of slides 3, a rotating motor 42 fixedly connected to the driving frame 41, a gear 43 fixedly connected to the output end of the rotating motor 42 and a rack 44 fixedly connected to the cantilever beam 2, the gear 43 is meshedly connected to the rack 44, and in this application, the rack 44 is set through the slide 3, the rotating motor 42 is a forward and reverse motor, and the rotating motor 42 can be connected to an external controller.

[0026] By controlling the operation of the rotary motor 42, it can drive the gear 43 to rotate. Under the cooperation of the linear sliding of the slide rail 12 and the slide 3, the meshing action of the gear 43 on the rack 44 can drive the drive frame 41 to move horizontally, and even drive a pair of slides 3 to move synchronously horizontally. This power can move the position of the adsorbed calcium carbonate template or blank.

[0027] A material transport plate 9 is provided on the lifting platform 8, and the material transport plate 9 can be transferred to the vicinity of the suction cup frame 7 through a conveying device. The lifting platform 8 is used to control the lifting and lowering of the material transport plate 9. The material transport plate 9 is superimposed with a calcium carbonate template and a blank plate. A pair of hydraulic devices three 10 are mounted on the lifting platform 8, and each hydraulic device three 10 is provided with an auxiliary demoulding structure 11. The auxiliary demoulding structure 11 is movably connected to the calcium carbonate template and the blank plate superimposed on the material transport plate 9.

[0028] The lifting platform 8 includes a base 81, at least two hydraulic devices 82 fixedly connected to the base 81 and a lifting support plate 83 fixedly connected to the output end of each hydraulic device 82. The material transport plate 9 is movably arranged on a pair of lifting support plates 83. The setting of a pair of lifting support plates 83 can reserve a placement space for the conveying equipment at the bottom of the material transport plate 9, so that the material transport plate 9 can conveniently carry the stacked templates and blanks to be demolded through the conveying equipment. The hydraulic device 82 can adopt a hydraulic press, which can give the lifting support plate 83 lifting power, so that the stacked templates and blanks to be demolded can be adjusted in height. Under the condition that the stroke set by the hydraulic device 5 remains unchanged, the suction cup frame 7 can directly adsorb and transfer the templates and blanks to be demolded.

[0029] At least two telescopic rods 13 are fixedly connected to the base 81 and the lifting support plate 83, and the telescopic rods 13 can stabilize the balance of the longitudinal movement of the lifting support plate 83.

[0030] Specifically, after the transport plate 9 carries the template and blank plate to be demolded of calcium carbonate and moves to the demolding station, the demolding moving unit 4 can drive a pair of suction cup frames 7 to move horizontally, so that one suction cup frame 7 moves to the blank plate at the top, and the suction cup frame 7 is driven down by the hydraulic device 1 5 to allow the suction cup frame 7 to be adsorbed on the blank plate, so that the hydraulic device 1 5 drives the suction cup frame 7 to return, and the blank plate is transferred to the blank plate conveying equipment through the demolding moving unit 4;

[0031] Then, the hydraulic device 2 82 drives the lifting plate 83 to rise to a height. Since the thickness of the template and the blank are set to the same, and the height is the thickness of the template and the blank, the position height of the template can replace the position of the transferred blank, so that another suction cup rack 7 can synchronize the above transfer steps to adsorb the transfer template, and so on. In this way, the template and the blank can be demoulded alternately, and since the height of the top template or blank is at the same height value each time, the demoulding stroke action of the suction cup rack 7 can be simpler, which is convenient for the setting of the demoulding system.

[0032] Both sides of the suspension beam 2 are fixedly connected to the assembly frame 14, the hydraulic device three 10 is fixedly connected to the assembly frame 14, the auxiliary demolding structure 11 includes a limiting pressure plate 111 fixedly connected to the output end of the hydraulic device three 10 and a plurality of demolding scrapers 112 fixedly connected to one side of the limiting pressure plate 111. The hydraulic device three 10 can adopt a hydraulic press, and the driving equipment of this application is an external controller.

[0033] At least two telescopic rods 2 15 are fixedly connected to the assembly frame 14 and the limiting pressure plate 111 . When the hydraulic device 3 10 drives the limiting pressure plate 111 to move laterally, the telescopic rods 2 15 can improve the smoothness of the movement of the limiting pressure plate 111 .

[0034] Specifically, when it is necessary to adsorb and transfer the template or blank on the transport plate 9, the hydraulic device 3 10 can drive the limiting pressure plate 111 to clamp the template and blank in the superimposed state. At this time, the template or blank at the top exceeds the limiting pressure plate 111 for setting, and the template or blank at this position is not in contact with the limiting pressure plate 111. At the same time, the demoulding blade 112 on the limiting pressure plate 111 can be inserted between the template and the blank, which can reduce the adsorption force between the template and the blank. Through the slit and clamping setting, the suction cup frame 7 can be more easily demoulded when adsorbing the top template or blank.

Claims

1. A calcium silicate board demoulding device, characterized in that: The invention comprises a lifting platform (8) and a pair of supporting arms (1), wherein the pair of supporting arms (1) are fixedly connected with a suspension beam (2), the suspension beam (2) is slidably connected with a pair of slides (3), a demoulding moving unit (4) is provided on the pair of slides (3) and the suspension beam (2), the demoulding moving unit (4) is used to drive the pair of slides (3) to move laterally on the suspension beam (2), each slide (3) is fixedly connected with a hydraulic device (5), the output end of the hydraulic device (5) is fixedly connected with a hanger (6), and the hanger (6) is fixedly connected with a suction cup frame (7); A material transport plate (9) is provided on the lifting platform (8), and the lifting platform (8) is used to control the lifting of the material transport plate (9). A calcium carbonate template and a blank plate are superimposed on the material transport plate (9). A pair of hydraulic devices (10) are mounted on the lifting platform (8), and each hydraulic device (10) is provided with an auxiliary demoulding structure (11). The auxiliary demoulding structure (11) is movably connected to the calcium carbonate template and the blank plate superimposed on the material transport plate (9).

2. A calcium silicate board demoulding device according to claim 1, characterized in that: A slide rail (12) is fixedly connected to the suspension beam (2), and the slide seat (3) is slidably connected to the slide rail (12).

3. A calcium silicate board demoulding device according to claim 1, characterized in that: The demoulding moving unit (4) comprises a driving frame (41) fixedly connected to a pair of slides (3), a rotating motor (42) fixedly connected to the driving frame (41), a gear (43) fixedly connected to the output end of the rotating motor (42), and a rack (44) fixedly connected to the cantilever beam (2), wherein the gear (43) is meshedly connected to the rack (44).

4. A calcium silicate board demoulding device according to claim 1, characterized in that: The lifting platform (8) includes a base (81), at least two hydraulic devices (82) fixedly connected to the base (81), and a lifting support plate (83) fixedly connected to the output end of each hydraulic device (82), and the material transport plate (9) is movably arranged on a pair of lifting support plates (83).

5. A calcium silicate board demoulding device according to claim 4, characterized in that: At least two telescopic rods (13) are fixedly connected to the base (81) and the lifting support plate (83).

6. A calcium silicate board demoulding device according to claim 4, characterized in that: Both sides of the suspension beam (2) are fixedly connected to an assembly frame (14), the hydraulic device (3) (10) is fixedly connected to the assembly frame (14), and the auxiliary demoulding structure (11) includes a limiting pressure plate (111) fixedly connected to the output end of the hydraulic device (3) (10) and a plurality of demoulding scrapers (112) fixedly connected to one side of the limiting pressure plate (111).

7. A calcium silicate board demoulding device according to claim 6, characterized in that: At least two telescopic rods (15) are fixedly connected to the assembly frame (14) and the limiting pressure plate (111).

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