Plastic plate forming tool
Through the limit rotation structure and temperature control system of the plastic plate molding tooling, the problems of low efficiency and poor accuracy in traditional methods are solved, and efficient and accurate U-shaped plastic plate molding is achieved, adapting to different specifications and ensuring safety.
Patent Information
- Application Number
- CN202422541763.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The traditional U-shaped molding method of plastic sheets relies on manual operation or complex molds, resulting in low production efficiency, poor molding accuracy and high labor costs, making it difficult to meet the needs of large-scale production.
A plastic plate molding tooling is adopted, including a fixing plate, a rotating shaft, a rotating plate, an adjustment groove, a fastening bolt, a limit block, an electric heating tube and a thermostat. The high-efficiency U-shaped molding of the plastic plate is achieved through the limit rotation structure, and the combination of a temperature sensor and a high-temperature resistant glass safety baffle ensures heating and safety.
It realizes efficient and smooth bending and forming of plastic boards, improves production efficiency, adapts to different specifications, and ensures molding accuracy and safety.
Smart Images
Figure CN223278518U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plastic plate processing, and in particular relates to a plastic plate forming tool. Background Art
[0002] In the production of products requiring specific shapes, such as U-shaped structures, traditional methods for forming U-shaped plastic sheets rely primarily on manual operation, mold pressing, or thermoforming. While these methods meet production needs to a certain extent, they all have significant limitations.
[0003] Thermoforming technology heats a plastic sheet to a softened state and then uses external forces (such as air pressure or mechanical pressure) to deform it into the desired shape. However, traditional thermoforming equipment is often complex and cumbersome to operate. Furthermore, custom molds are required for different sizes and shapes of U-shaped sheets, increasing production complexity and cost. While manual operation is flexible, it relies heavily on the operator's skill and experience, resulting in low production efficiency and difficulty in ensuring molding quality. This method is particularly problematic in large-scale production. Utility Model Content
[0004] In response to the above problems, the purpose of this utility model is to provide a plastic plate forming tool to solve the problems of traditional plastic plate U-shaped forming methods that rely heavily on manual operation or complex molds, resulting in low production efficiency, poor forming accuracy, and high labor costs.
[0005] To achieve the above objectives, the utility model adopts the following technical solution: a plastic plate forming tool, comprising a fixed plate, one end of the fixed plate is rotatably connected to the rotating plate through a rotating shaft, an adjustment slot is provided on the rotating plate, a fastening bolt is inserted in the adjusting slot, the fastening bolt is locked on the limit block and the fixed plate with a nut, the limit block comprises a fixed block, the fixed block is rotatably connected to one end of the connecting rod, the other end of the connecting rod is rotatably connected to the movable block, an electric heating tube is installed on the top surface of the fixed plate, a safety baffle is installed on the cover above the electric heating tube, and a thermostat is also installed on the fixed plate.
[0006] The beneficial effects of the utility model are: the heated and softened plastic plate is easily bent into a U shape by utilizing the rotary molding structure that can limit the plastic plate. The whole process is efficient and smooth, which significantly improves production efficiency; the limit block can flexibly adjust the position, so that it can easily meet the processing needs of plastic plates of different specifications.
[0007] In order to stably control the heating temperature of the electric heating tube;
[0008] As a further improvement of the above technical solution: a temperature sensor is installed on the fixing plate on one side of the electric heating tube, and the temperature controller is electrically connected to the temperature sensor and the electric heating tube.
[0009] The beneficial effect of this improvement is that the temperature controller can stably control the operating state of the electric heating tube, so that the electric heating tube can stably heat the plastic plate.
[0010] In order to effectively ensure the safety of the use of electric heating tubes;
[0011] As a further improvement of the above technical solution: the top surface of the safety baffle is flush with the top surface of the fixed plate, and the safety baffle is a high-temperature resistant glass plate.
[0012] The beneficial effects of this improvement are: the safety baffle can maintain stable performance in a high temperature environment, and the heat radiation energy of the electric heating pipe can easily penetrate or pass through the safety baffle, while isolating and protecting the electric heating pipe and effectively heating the plastic plate.
[0013] In order to achieve fast and accurate positioning of the bending area of the plastic plate;
[0014] As a further improvement of the above technical solution: the movable block and the fixed block are both square plate structures, and the axes of the pins at both ends of the connecting rod are parallel to the axis of the rotating shaft.
[0015] The beneficial effect of this improvement is that after the plastic plate is heated by being pressed against the surface of the movable block, the movable block is flipped and moved so that one end of the plastic plate is pressed against the fixed block, and the softened part of the plastic plate can be moved above the rotating shaft to achieve fast and accurate bending.
[0016] In order to ensure the stability of the installation of the limit block;
[0017] As a further improvement of the above technical solution: the number of the adjustment slots is two, and they are opened on the rotating plate opposite to each other on the left and right sides.
[0018] The beneficial effect of this improvement is that the two adjustment slots cooperate with the two fastening bolts to stably lock the fixing block, thereby ensuring the installation stability of the limit block.
[0019] In order to fully ensure the safety of the electric heating tube;
[0020] As a further improvement of the above technical solution: the fixed plate below the electric heating tube is padded with heat insulation cotton.
[0021] The beneficial effect of this improvement is that the provision of thermal insulation cotton can effectively improve the safety of the electric heating tube during operation.
[0022] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the structure of the utility model when heating a plastic plate;
[0024] Figure 2 This utility model is based on Figure 1 Cross-sectional structural diagram;
[0025] Figure 3 This is a schematic diagram of the structure of the plastic plate before bending according to the present invention;
[0026] Figure 4 This is a schematic diagram of the structure of the utility model when bending a plastic plate;
[0027] In the figure: 1. Fixed plate; 2. Rotating shaft; 3. Rotating plate; 4. Adjusting slot; 5. Fastening bolt; 6. Limit block; 61. Fixed block; 62. Connecting rod; 63. Movable block; 7. Electric heating tube; 8. Safety baffle; 9. Thermostat. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention.
[0029] Example 1:
[0030] like Figure 1-4 shows: a plastic plate forming tool, including a fixed plate 1, one end of the fixed plate 1 is rotatably connected to the rotating plate 3 through a rotating shaft 2, an adjusting slot 4 is provided on the rotating plate 3, a fastening bolt 5 is inserted in the adjusting slot 4, the fastening bolt 5 is locked on the limit block 6 and the fixed plate 1 with a nut, the limit block 6 includes a fixed block 61, the fixed block 61 is rotatably connected to one end of the connecting rod 62, the other end of the connecting rod 62 is rotatably connected to the movable block 63, the top surface of the fixed plate 1 is sunken and installed with an electric heating pipe 7, the electric heating pipe The upper cover of 7 is equipped with a safety baffle 8, and a thermostat 9 is also installed on the fixed plate 1. The heated and softened plastic plate is easily bent into a U shape by using a rotary molding structure that can limit the plastic plate. The whole process is efficient and smooth, which significantly improves the production efficiency; the limit block 6 can flexibly adjust the position, so that it can easily meet the processing needs of plastic plates of different specifications. A temperature sensor is installed on the fixed plate 1 on one side of the electric heating tube 7. The thermostat 9 is electrically connected to the temperature sensor and the electric heating tube 7. The thermostat 9 can stably control the operating state of the electric heating tube 7. The safety baffle 8 is flush with the top surface of the fixed plate 1, and the safety baffle 8 is a high-temperature resistant glass plate. The safety baffle 8 can maintain stable performance in a high-temperature environment, and the heat radiation energy of the electric heating tube 7 can easily penetrate or pass through the safety baffle 8, while isolating and protecting the electric heating tube 7, effectively heating the plastic plate. The movable block 63 and the fixed block 61 are both square plate structures. The axes of the pins at both ends of the connecting rod 62 are parallel to the axis of the rotating shaft 2. When the plastic plate is against the movable block 63, the fixed block 61 is parallel to the axis of the rotating shaft 2. After the surface is heated, the movable block 63 is flipped and moved so that one end of the plastic plate is against the fixed block 61, and the softened part of the plastic plate can be moved above the rotating shaft 2 to achieve fast and accurate bending. There are two adjusting slots 4, which are relatively opened on the rotating plate 3 on the left and right. The two adjusting slots 4 can be used with two fastening bolts 5 to stably lock the fixed block 61 to ensure the installation stability of the limit block 6. The fixed plate 1 under the electric heating tube 7 is padded with thermal insulation cotton. The setting of the thermal insulation cotton can effectively improve the safety of the electric heating tube 7 during operation.
[0031] The working principle of this technical solution is as follows: place the plastic plate flat on the fixed plate 1 and the rotating shaft 2, place one end of the plastic plate against the end face of the movable block 63, turn on the power, start the electric heating tube 7 through the thermostat 9, and the heat of the electric heating tube 7 is irradiated on the plastic plate for a certain period of time through the highly transparent safety baffle 8 to soften the part to be bent of the plastic plate, then turn off the electric heating tube 7, rotate the movable block 63 to the other side of the fixed block 61, and then move the plastic plate so that the end of the plastic plate is against the side of the fixed block 61, and then press the plastic plate above the fixed plate 1, rotate the rotating plate 3, and make the rotating plate 3 drive the plastic plate to bend; after one side of the plastic plate is bent and formed, adjust the position of the plastic plate so that the flange of the plastic plate is set back to the direction of the rotating plate 3, and then bend the other end of the plastic plate according to the above operation to bend the plastic plate into a U-shaped plate structure.
[0032] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.
[0033] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation method of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of the present invention.
Claims
1. A plastic plate forming tool, characterized by: The invention comprises a fixed plate (1), one end of the fixed plate (1) is rotatably connected to a rotating plate (3) via a rotating shaft (2), an adjusting groove (4) is provided on the rotating plate (3), a fastening bolt (5) is inserted in the adjusting groove (4), and the fastening bolt (5) is locked on a limit block (6) and the fixed plate (1) in cooperation with a nut, the limit block (6) comprises a fixed block (61), the fixed block (61) is rotatably connected to one end of a connecting rod (62), and the other end of the connecting rod (62) is rotatably connected to a movable block (63), an electric heating pipe (7) is installed on the top surface of the fixed plate (1), a safety baffle (8) is installed above the electric heating pipe (7), and a thermostat (9) is also installed on the fixed plate (1).
2. A plastic plate forming tool according to claim 1, characterized in that: A temperature sensor is installed on the fixing plate (1) on one side of the electric heating tube (7), and the temperature controller (9) is electrically connected to the temperature sensor and the electric heating tube (7).
3. The plastic plate forming tool according to claim 1, characterized in that: The top surface of the safety baffle (8) is flush with the top surface of the fixed plate (1), and the safety baffle (8) is a high-temperature resistant glass plate.
4. The plastic plate forming tool according to claim 1, characterized in that: The movable block (63) and the fixed block (61) are both square plate structures, and the axes of the pins at both ends of the connecting rod (62) are parallel to the axis of the rotating shaft (2).
5. The plastic plate forming tool according to claim 1, characterized in that: There are two adjustment slots (4), which are oppositely arranged on the left and right sides of the rotating plate (3).
6. The plastic plate forming tool according to claim 1, characterized in that: The fixing plate (1) below the electric heating tube (7) is padded with heat insulation cotton.