Pit box forming machine

By designing a pit box forming machine, the automatic feeding, material picking and forming components are used to achieve fully automated production of pit box, solving the problems of low manual folding efficiency and unstable quality, improving production efficiency and reducing labor costs.

CN223278644UActive Publication Date: 2025-08-29DONGGUAN SHITU INTELLIGENT AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422569421.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-29
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

During the production process of existing pit boxes, relying on manual folding leads to inefficiency and unstable product quality, and high labor costs.

Method used

A pit box forming machine is designed, including feeding components, material picking components and forming components, and uses motors, synchronous belts, pneumatic robots and other components to realize automatic feeding, material picking and folding forming of cardboard, realizing fully automated production.

Benefits of technology

Improve production efficiency, ensure product quality, and reduce labor costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223278644U_ABST
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Abstract

The utility model discloses a pit box forming machine which comprises a machine frame, a forming assembly is installed on the machine frame, a feeding assembly is arranged on one side of the forming assembly, a conveyor is arranged at the bottom end of the forming assembly, a material taking assembly is arranged at the top end of the forming assembly and comprises a first support, and the first support is fixedly connected to the machine frame. The first support is fixedly connected with a first motor, the output end of the first motor is in transmission connection with a first synchronous belt, the first synchronous belt is fixedly connected with a first sliding seat, the first sliding seat is slidably connected to the first support, and the first sliding seat is fixedly connected with a second motor; according to the full-automatic paper box production line, automatic feeding of paperboards is achieved through the feeding assembly, the paperboards are conveyed through the material taking assembly, the paperboards are folded into paper boxes through the forming assembly, automatic discharging of the paper boxes is achieved through the conveyor, full automation of the whole paper box production process is achieved through the synergistic effect of all the assemblies, and therefore production efficiency and product quality are improved, and production cost is reduced. And the labor cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming machines, in particular to a pit box forming machine. Background Art

[0002] Corrugated boxes, also known as corrugated paper boxes, are a common packaging material used to protect and transport various items. Existing corrugated boxes are typically folded and formed manually during production. This process suffers from the following drawbacks: First, because they rely entirely on manual labor, folding speed is limited by individual skill levels, resulting in extremely low efficiency. This requires a significant investment of manpower to meet production needs, significantly increasing labor costs. Second, because manual folding can vary from person to person, the force and folding angle can vary, making it difficult to effectively guarantee product quality. Therefore, a corrugated box forming machine is proposed. Utility Model Content

[0003] The purpose of the utility model is to provide a pit box forming machine to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a pit box forming machine, comprising a frame, a forming assembly is installed on the frame, a feeding assembly is provided on one side of the forming assembly, a conveyor is provided at the bottom end of the forming assembly, and a picking assembly is provided at the top end of the forming assembly, the picking assembly comprises a first bracket, and the first bracket is fixedly connected to the frame, a first motor is fixedly connected to the first bracket, the output end of the first motor is transmission-connected to a first synchronous belt, the first synchronous belt is fixedly connected to a first sliding seat, and the first sliding seat is slidably connected to the first bracket, a second motor is fixedly connected to the first sliding seat, the output end of the second motor is transmission-connected to a first lifting seat, and a pneumatic manipulator is fixedly connected to the first lifting seat.

[0005] Preferably, the feeding assembly includes a second bracket, a third motor, a first drive shaft, a second synchronous belt, a second lifting seat, a first cylinder, a pressure plate, a second cylinder, a material rack and a third bracket, and the second bracket is fixedly connected to the frame, the second bracket is fixedly connected to the third motor, the output end of the third motor is transmission-connected to the first drive shaft, both ends of the first drive shaft are transmission-connected to the second synchronous belt, the second bracket is slidably connected to the second lifting seat, and the second lifting seat is fixedly connected to the second synchronous belt.

[0006] Preferably, a material rack is provided on one side of the second lifting seat, a third bracket is slidably connected to the material rack, and the third bracket is fixedly connected to the frame, a second cylinder is fixedly connected to the frame, and the output end of the second cylinder is fixedly connected to the material rack.

[0007] Preferably, the second bracket is fixedly connected to a first cylinder, and the output end of the first cylinder is fixedly connected to a pressure plate.

[0008] Preferably, the forming assembly includes a fourth motor, a second drive shaft, a third synchronous belt, a second sliding seat, a fifth motor, a first lifting frame, a first forming rod, a sixth motor, a third drive shaft, a fourth synchronous belt, a third sliding seat, a seventh motor, a second lifting frame, a second forming rod, a third forming rod, a third cylinder, a fourth sliding seat, a fourth cylinder and a pressing block, and the fourth motor is fixedly connected to the frame, the output end of the fourth motor is transmission-connected to the second drive shaft, both ends of the second drive shaft are transmission-connected to the third synchronous belt, two second sliding seats are slidingly connected to the frame, and the two second sliding seats are respectively fixedly connected to both sides of the third synchronous belt, the second sliding seats are fixedly connected to the fifth motor, the output end of the fifth motor is transmission-connected to the first lifting frame, and the first lifting frame is fixedly connected to the first forming rod.

[0009] Preferably, a sixth motor is fixedly connected to the frame, and the output end of the sixth motor is transmission-connected to the third drive shaft, both ends of the third drive shaft are transmission-connected to the fourth synchronous belt, two third sliding seats are slidably connected to the frame, and the two third sliding seats are respectively fixedly connected to the two sides of the fourth synchronous belt, the third sliding seat is fixedly connected to the seventh motor, and the output end of the seventh motor is transmission-connected to the second lifting frame, one of the second lifting frames is fixedly connected to the second forming rod, and the other second lifting frame is fixedly connected to the third forming rod.

[0010] Preferably, two third cylinders are fixedly connected to the frame, the output end of the third cylinder is fixedly connected to the fourth sliding seat, and the fourth sliding seat is slidably connected to the frame, the fourth sliding seat is arranged on one side of the second lifting frame, the fourth sliding seat is fixedly connected to the fourth cylinder, the output end of the fourth cylinder is fixedly connected to the pressure block, and the pressure block is slidably connected to the fourth sliding seat.

[0011] The utility model provides a pit box forming machine, which has the following advantages: the utility model uses a feeding component to realize automatic feeding of cardboard, uses a picking component to convey the cardboard, uses a forming component to fold the cardboard into a paper box, and uses a conveyor to realize automatic unloading of the paper box. Through the coordinated action of various components, the entire paper box production process is fully automated, thereby improving production efficiency and product quality and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the material taking component of the present utility model;

[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the feeding component of the present utility model;

[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the molding component of the present invention;

[0017] Figure 5 This is a schematic diagram of the main structure of the paperboard of the present invention.

[0018] In the figure: 1. Frame; 11. Conveyor; 2. Retrieving assembly; 21. First bracket; 22. First motor; 23. First synchronous belt; 24. First sliding seat; 25. Second motor; 26. First lifting seat; 27. Pneumatic manipulator; 3. Feeding assembly; 31. Second bracket; 32. Third motor; 33. First drive shaft; 34. Second synchronous belt; 35. Second lifting seat; 36. First cylinder; 37. Press plate; 38. Second cylinder; 39. Material rack; 310. Third bracket; 4. Forming assembly; 41. Fourth motor; 42. Second drive shaft; 43. Third synchronous belt; 44. Second sliding seat; 45. Fifth motor; 46. First lifting frame; 47. First forming rod; 48. Sixth motor; 49. Third drive shaft; 410. Fourth synchronous belt; 411. Third sliding seat; 412. Seventh motor; 413. Second lifting frame; 414. Second forming rod; 415. Third forming rod; 416. Third cylinder; 417. Fourth sliding seat; 418. Fourth cylinder; 419. Pressing block; 5. Cardboard; 51. First outer plate; 52. First ear plate; 53. First inner plate; 54. Second ear plate; 55. Second outer plate; 56. Second inner plate. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Please see the attached Figure 1 -Attached Figure 5The utility model provides an embodiment: a pit box forming machine, including a frame 1, a forming component 4 is installed on the frame 1, a feeding component 3 is provided on one side of the forming component 4, a conveyor 11 is provided at the bottom of the forming component 4, and a picking component 2 is provided at the top of the forming component 4. The picking component 2 includes a first bracket 21, and the first bracket 21 is fixedly connected to the frame 1, a first motor 22 is fixedly connected to the first bracket 21, the output end of the first motor 22 is transmission-connected to a first synchronous belt 23, a first sliding seat 24 is fixedly connected to the first synchronous belt 23, and the first sliding seat 24 is slidably connected to the first bracket 21, and a second motor 25 is fixedly connected to the first sliding seat 24. , the output end of the second motor 25 is connected to the first lifting seat 26, and the first lifting seat 26 is fixedly connected to the pneumatic manipulator 27. The frame 1 is the main supporting structure of the equipment. The feeding component 3 is used to feed the material taking component 2, and the material taking component 2 is used to transfer the material to the forming component 4. The forming component 4 is used to fold the carton into shape. The first motor 22 is used to drive the first synchronous belt 23, and the first synchronous belt 23 is used to drive the first sliding seat 24. The first sliding seat 24 is used to install the second motor 25. The second motor 25 is used to drive the first lifting seat 26. The first lifting seat 26 is used to install the pneumatic manipulator 27. The pneumatic manipulator 27 is used to take the material; the feeding component 3 includes a second bracket 31, a first bracket 32, and a second bracket 33. Three motors 32, a first drive shaft 33, a second synchronous belt 34, a second lifting seat 35, a first cylinder 36, a pressing plate 37, a second cylinder 38, a material rack 39 and a third bracket 310, and the second bracket 31 is fixedly connected to the frame 1, the second bracket 31 is fixedly connected to the third motor 32, the output end of the third motor 32 is transmission-connected to the first drive shaft 33, both ends of the first drive shaft 33 are transmission-connected to the second synchronous belt 34, the second bracket 31 is slidably connected to the second lifting seat 35, and the second lifting seat 35 is fixedly connected to the second synchronous belt 34, the third motor 32 is used to drive the first drive shaft 33, the first drive shaft 33 drives the second synchronous belt 34, the second synchronous belt 34 drives the second lifting seat 35 to rise and fall, and the second lifting seat 35 is used to place materials; a material rack 39 is provided on one side of the second lifting seat 35, and a third bracket 310 is slidably connected to the material rack 39, and the third bracket 310 is fixedly connected to the frame 1, and a second cylinder 38 is fixedly connected to the frame 1, and the output end of the second cylinder 38 is fixedly connected to the material rack 39, the material rack 39 is used to place materials, the second cylinder 38 is used to drive the material rack 39, and the third bracket 310 is used to install the material rack 39; the first cylinder 36 is fixedly connected to the second bracket 31, and the output end of the first cylinder 36 is fixedly connected to the pressing plate 37, the first cylinder 36 is used to drive the pressing plate 37, and the pressing plate 37 is used to lock the materials;The forming assembly 4 includes a fourth motor 41, a second drive shaft 42, a third synchronous belt 43, a second sliding seat 44, a fifth motor 45, a first lifting frame 46, a first forming rod 47, a sixth motor 48, a third drive shaft 49, a fourth synchronous belt 410, a third sliding seat 411, a seventh motor 412, a second lifting frame 413, a second forming rod 414, a third forming rod 415, a third cylinder 416, a fourth sliding seat 417, a fourth cylinder 418 and a pressing block 419, and the fourth motor 41 is fixedly connected to the frame 1, the output end of the fourth motor 41 is transmission-connected to the second drive shaft 42, and the two ends of the second drive shaft 42 are transmission-connected to the third synchronous belt 43, and two second sliding seats 44 are slidingly connected to the frame 1, and the two second sliding seats 44 are slidingly connected to the frame 1. The seats 44 are respectively fixedly connected to both sides of the third synchronous belt 43, and the second sliding seat 44 is fixedly connected to a fifth motor 45, and the output end of the fifth motor 45 is transmission-connected to the first lifting frame 46, and the first lifting frame 46 is fixedly connected to the first forming rod 47. The fourth motor 41 is used to drive the second drive shaft 42, and the second drive shaft 42 is used to drive the third synchronous belt 43. The third synchronous belt 43 is used to drive the second sliding seat 44, and the second sliding seat 44 is used to install the fifth motor 45. The fifth motor 45 is used to drive the first lifting frame 46, and the first lifting frame 46 is used to install the first forming rod 47; a sixth motor 48 is fixedly connected to the frame 1, and the output end of the sixth motor 48 is transmission-connected to the third drive shaft 49. Both ends of the third drive shaft 49 are transmission-connected A fourth synchronous belt 410 is connected, and two third sliding seats 411 are slidably connected to the frame 1, and the two third sliding seats 411 are respectively fixedly connected to both sides of the fourth synchronous belt 410, and the third sliding seat 411 is fixedly connected to the seventh motor 412, and the output end of the seventh motor 412 is transmission-connected to the second lifting frame 413, one of the second lifting frames 413 is fixedly connected to the second forming rod 414, and the other second lifting frame 413 is fixedly connected to the third forming rod 415, the sixth motor 48 is used to drive the third drive shaft 49, the third drive shaft 49 is used to drive the fourth synchronous belt 410, the fourth synchronous belt 410 is used to drive the third sliding seat 411, the third sliding seat 411 is used to install the seventh motor 412, and the seventh motor 412 is used to The second lifting frame 413 is driven, and the second lifting frame 413 is used to install the second forming rod 414 and the third forming rod 415. Two third cylinders 416 are fixedly connected to the frame 1. The output end of the third cylinder 416 is fixedly connected to the fourth sliding seat 417, and the fourth sliding seat 417 is slidably connected to the frame 1. The fourth sliding seat 417 is set on one side of the second lifting frame 413. The fourth sliding seat 417 is fixedly connected to the fourth cylinder 418. The output end of the fourth cylinder 418 is fixedly connected to the pressure block 419, and the pressure block 419 is slidably connected to the fourth sliding seat 417. The third cylinder 416 is used to drive the fourth sliding seat 417. The fourth sliding seat 417 is used to install the fourth cylinder 418, and the fourth cylinder 418 is used to drive the pressure block 419.

[0021] Working principle: When using the present invention, the feeding assembly 3 first feeds the material taking assembly 2, places a stack of cardboards 5 on the material rack 39, then retracts the second cylinder 38, drives the material rack 39 to slide along the third bracket 310, and transfers the cardboards 5 to the second lifting seat 35, then starts the third motor 32 on the second bracket 31, drives the second synchronous belt 34 via the first drive shaft 33, and the second synchronous belt 34 drives the second lifting seat 35 to rise one position, so that the cardboards 5 are separated from the material rack 39, and then extends the second cylinder 38 to drive the material rack 39 to reset, and uses the third motor 32 to drive the second lifting seat 35 to feed the material taking assembly 2; the material taking assembly 2 uses the second motor 25 to drive the first lifting seat 26 to rise and fall, and the pneumatic manipulator 2 7 sucks the cardboard 5. When the pneumatic manipulator 27 rises, the first cylinder 36 is used to drive the pressing plate 37 to clamp and fix the remaining cardboard 5 to prevent the cardboard 5 from being lifted up. After the pneumatic manipulator 27 completes the material picking, the first motor 22 is started. The first motor 22 drives the first sliding seat 24 through the first synchronous belt 23. The first sliding seat 24 slides along the first bracket 21, so that the pneumatic manipulator 27 is transferred to the forming component 4. At this time, the first lifting seat 26 descends and transfers the cardboard 5 on the pneumatic manipulator 27 to the forming position. During this process, the first outer plate 51 and the second outer plate 55 are folded along the crease; the fourth cylinder 418 drives the pressing block 419, and the first ear plate 52 is pressed against the pressing block 419 and folded close to the first outer plate 51. The fourth cylinder 41 8 is reset, the third cylinder 416 is started, the third cylinder 416 drives the fourth sliding seat 417, the fourth sliding seat 417 pushes the first outer plate 51 to a vertical state, and then the pneumatic manipulator 27 releases the cardboard 5 and performs the next material picking action, and then the sixth motor 48 is started, and the fourth synchronous belt 410 is driven by the third drive shaft 49, and the fourth synchronous belt 410 drives the two third sliding seats 411 to slide inward, and then the seventh motor 412 is started to drive the second lifting frame 413 to descend, and the second forming rod 414 and the third forming rod 415 fold the first inner plate 53. At this time, the second ear plate 54 is attached to the second outer plate 55, and the sixth motor 48 is reversed to drive the third sliding seat 411 to move outward a certain distance, so that the second lifting frame 413 is lowered. An inner panel 53 is folded into place, the fourth motor 41 is started, and the third synchronous belt 43 is driven by the second drive shaft 42. The third synchronous belt 43 drives the two second sliding seats 44 to slide inward, and the fifth motor 45 is started to drive the first lifting frame 46 to descend. The first forming rod 47 folds the second inner panel 56, and the fourth motor 41 is reversed to drive the second sliding seat 44 to move outward a certain distance, so that the second inner panel 56 is folded into place and the carton is folded and formed; then the second sliding seat 44, the first lifting frame 46, the third sliding seat 411, and the second lifting frame 413 are reset to the initial state, and finally the fourth sliding seat 417 is reset, so that the carton falls on the conveyor 11 and is transported to the next process. The frame 1 is the main supporting structure of the equipment.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A pit box forming machine, comprising a frame (1), characterized in that: A forming assembly (4) is installed on the frame (1), a feeding assembly (3) is provided on one side of the forming assembly (4), a conveyor (11) is provided at the bottom end of the forming assembly (4), a material taking assembly (2) is provided at the top end of the forming assembly (4), the material taking assembly (2) comprises a first bracket (21), and the first bracket (21) is fixedly connected to the frame (1), a first motor (22) is fixedly connected to the first bracket (21), an output end of the first motor (22) is transmission-connected to a first synchronous belt (23), a first sliding seat (24) is fixedly connected to the first synchronous belt (23), and the first sliding seat (24) is slidably connected to the first bracket (21), a second motor (25) is fixedly connected to the first sliding seat (24), an output end of the second motor (25) is transmission-connected to a first lifting seat (26), and a pneumatic manipulator (27) is fixedly connected to the first lifting seat (26).

2. A pit box forming machine according to claim 1, characterized in that: The feeding assembly (3) comprises a second bracket (31), a third motor (32), a first driving shaft (33), a second synchronous belt (34), a second lifting seat (35), a first cylinder (36), a pressing plate (37), a second cylinder (38), a material rack (39) and a third bracket (310), wherein the second bracket (31) is fixedly connected to the frame (1), the third motor (32) is fixedly connected to the second bracket (31), the output end of the third motor (32) is transmission-connected to the first driving shaft (33), both ends of the first driving shaft (33) are transmission-connected to the second synchronous belt (34), the second bracket (31) is slidably connected to the second lifting seat (35), and the second lifting seat (35) is fixedly connected to the second synchronous belt (34).

3. The pit box forming machine according to claim 2, characterized in that: A material rack (39) is provided on one side of the second lifting seat (35), a third bracket (310) is slidably connected to the material rack (39), and the third bracket (310) is fixedly connected to the frame (1), a second cylinder (38) is fixedly connected to the frame (1), and an output end of the second cylinder (38) is fixedly connected to the material rack (39).

4. The pit box forming machine according to claim 2, characterized in that: The second bracket (31) is fixedly connected to a first cylinder (36), and the output end of the first cylinder (36) is fixedly connected to a pressure plate (37).

5. The pit box forming machine according to claim 1, characterized in that: The forming assembly (4) comprises a fourth motor (41), a second drive shaft (42), a third synchronous belt (43), a second sliding seat (44), a fifth motor (45), a first lifting frame (46), a first forming rod (47), a sixth motor (48), a third drive shaft (49), a fourth synchronous belt (410), a third sliding seat (411), a seventh motor (412), a second lifting frame (413), a second forming rod (414), a third forming rod (415), a third cylinder (416), a fourth sliding seat (417), a fourth cylinder (418) and a pressing block (419), and A fourth motor (41) is fixedly connected to the frame (1); an output end of the fourth motor (41) is transmission-connected to a second drive shaft (42); both ends of the second drive shaft (42) are transmission-connected to a third synchronous belt (43); two second sliding seats (44) are slidably connected to the frame (1); the two second sliding seats (44) are respectively fixedly connected to both sides of the third synchronous belt (43); a fifth motor (45) is fixedly connected to each of the second sliding seats (44); an output end of the fifth motor (45) is transmission-connected to a first lifting frame (46); and a first forming rod (47) is fixedly connected to the first lifting frame (46).

6. The pit box forming machine according to claim 5, characterized in that: The frame (1) is fixedly connected to a sixth motor (48), the output end of the sixth motor (48) is transmission-connected to a third drive shaft (49), both ends of the third drive shaft (49) are transmission-connected to a fourth synchronous belt (410), two third sliding seats (411) are slidably connected to the frame (1), and the two third sliding seats (411) are respectively fixedly connected to both sides of the fourth synchronous belt (410), the third sliding seat (411) is fixedly connected to a seventh motor (412), the output end of the seventh motor (412) is transmission-connected to a second lifting frame (413), one of the second lifting frames (413) is fixedly connected to a second forming rod (414), and the other second lifting frame (413) is fixedly connected to a third forming rod (415).

7. The pit box forming machine according to claim 5, characterized in that: Two third cylinders (416) are fixedly connected to the frame (1); the output end of the third cylinder (416) is fixedly connected to a fourth sliding seat (417), and the fourth sliding seat (417) is slidably connected to the frame (1); the fourth sliding seat (417) is arranged on one side of the second lifting frame (413); the fourth cylinder (418) is fixedly connected to the fourth sliding seat (417); the output end of the fourth cylinder (418) is fixedly connected to a pressure block (419), and the pressure block (419) is slidably connected to the fourth sliding seat (417).