Full-automatic sorting device for terminals

By designing a fully automatic terminal sorting device, using dual clamping components and visual inspection, the problem of inefficiency in the existing technology is solved, efficient and low-cost terminal detection and sorting is achieved, and production efficiency and yield rate are improved.

CN223288518UActive Publication Date: 2025-09-02GUIXIANG PRECISE MECHANICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422419001.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-02
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing terminal sorting device is inefficient and complex in structure. The gas pump sorting requires stable air pressure, resulting in unreasonable layout, making it difficult to meet efficient production needs.

Method used

A fully automatic terminal sorting device is designed, using two clamping components to be driven by the same driving component, combining visual detection and sliding structure to realize batch detection and conveying of terminals, and visual detection is performed using CCD cameras to improve detection efficiency.

Benefits of technology

It realizes batch inspection of terminals, improves work efficiency, reduces costs, facilitates reasonable layout, reduces space and improves yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic terminal sorting device which comprises a conveying line body used for conveying terminals, a machine frame is arranged on one side of the conveying line body in the moving direction of the conveying line body, a good product box and a non-good product box are fixedly arranged on the machine frame, clamping assemblies are arranged over the good product box and the non-good product box respectively, and the non-good product box and the non-good product box are fixedly arranged on the machine frame. The distance between every two adjacent clamping assemblies is equal to the distance between the good product box and the non-good product box, and the clamping assemblies are driven by the same driving assembly. The other side of the conveying line body is further provided with a detection assembly used for conducting visual detection on the terminals. The beneficial effects of the utility model are mainly reflected as follows: the design is exquisite, the two clamping assemblies are adopted, two terminals can be clamped and detected at the same time, batch operation is realized, and the working efficiency is greatly improved. In addition, the same driving assembly is used for driving, cost can be greatly reduced, and enterprise development is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of terminal sorting, and in particular to a fully automatic terminal sorting device. Background Art

[0002] The speakers used in current mobile phones need to be fixed to the phone with a bracket. The speaker bracket is equipped with multiple terminals corresponding to the speaker electrodes. Due to the limited space inside the mobile phone and the small size of the speaker and bracket, the terminals on the bracket need to be bent during production to achieve good contact with the speaker and improve the sound quality of the phone.

[0003] After the terminals are bent, they need to be inspected and defective products removed to ensure the yield rate during subsequent processing. For example, the terminal assembly and sorting device for the automatic assembly line with authorization announcement number includes a vibration plate, a straight vibration seat, a linear vibrator, a straight vibration material channel and a sorting component; the linear vibrator is fixedly arranged on the straight vibration seat; the straight vibration material channel is arranged on the linear vibrator; one end of the straight vibration material channel is connected to the vibration plate; the sorting component includes an air blowing port, an air supply pipe and an air pump; the straight vibration material channel is provided with an air blowing port; the air blowing port is connected to the air pump through the air supply pipe. However, the device uses an air pump for sorting, and can only sort one by one, which is inefficient. In addition, the air pump sorting requires stable air pressure, which leads to a complex structure, is not conducive to a reasonable layout, and has wide limitations. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a fully automatic terminal sorting device.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A fully automatic terminal sorting device includes a conveyor line for conveying terminals. Along the movement direction of the conveyor line, a frame is provided on one side of the conveyor line, and a good product box and a non-good product box are fixed on the frame. Clamping components are provided directly above the good product boxes and the non-good product boxes. The distance between adjacent clamping components is equal to the distance between the good product boxes and the non-good product boxes. The clamping components are driven by the same driving component; the other side of the conveyor line is also provided with an inspection component for visually inspecting the terminals.

[0007] Preferably, the driving assembly at least includes a support plate fixed on the frame, an arc-shaped slide groove is provided on the support plate, a roller adapted thereto is provided in the slide groove, a sliding frame is fixed on the roller, a connecting plate is fixed on the sliding frame, and the clamping assembly is arranged on both sides of the connecting plate.

[0008] Preferably, the support plate is fixed with guide rails which are arranged in an upper and lower manner, the guide rails are provided with guide blocks which are adapted thereto, and the guide blocks are fixed with the sliding frame.

[0009] Preferably, a driving motor is fixed on the support plate, a rotating plate is fixed on the motor shaft of the driving motor, a protrusion is fixed on the rotating plate, the protrusion is eccentrically arranged, and its axis is not on the central axis of the rotating plate, a connecting arm is pivotally provided on the protrusion, and the other end of the connecting arm is pivotally arranged on the roller.

[0010] Preferably, the clamping assembly at least includes a clamping cylinder fixed on the connecting plate, and a clamping claw is fixed on the cylinder shaft of the clamping cylinder.

[0011] Preferably, a displacement sensor is fixedly provided on the frame, and the displacement sensor is located directly above the non-conforming product box.

[0012] Preferably, a tilted slide is fixedly provided on the good product box, a slide tube is fixedly provided on the slide, and a slide groove is provided on the slide tube.

[0013] The beneficial effects of the present invention are mainly reflected in:

[0014] 1. The design is sophisticated. Using two clamping components, two terminals can be clamped and tested simultaneously, achieving batch operation and greatly improving work efficiency. In addition, it is driven by the same drive component, which can significantly reduce costs and facilitate enterprise development.

[0015] 2. The motor drives the sliding plate to slide in the chute through the protrusion, connecting arm and roller. This connection method is stable and reliable, easy to disassemble and replace, and greatly improves work efficiency. In addition, the structure is compact and the layout is reasonable, which reduces the space occupied and facilitates reasonable layout. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The technical solution of the utility model is further described below with reference to the accompanying drawings:

[0017] Figure 1 : A three-dimensional diagram of a preferred embodiment of the present utility model. DETAILED DESCRIPTION

[0018] The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present invention, and any structural, methodological, or functional modifications made by a person skilled in the art based on these embodiments are included within the scope of protection of the present invention.

[0019] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0020] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0021] like Figure 1 As shown, the present invention discloses a fully automatic terminal sorting device, including a conveyor line for conveying the terminal 100. The conveyor line can be a belt conveyor or a chain conveyor, both of which fall within the protection scope of the present invention and will not be elaborated on here.

[0022] Along the direction of movement of the conveyor line, a frame 1 is provided on one side of the conveyor line. A good product box 2 and a non-good product box 3 are fixed to the frame 1. Clamping assemblies 4 are provided directly above the good product boxes 2 and non-good product boxes 3. The distance between adjacent clamping assemblies 4 is equal to the distance between the good product boxes 2 and the non-good product boxes 3. The clamping assemblies 4 are driven by the same drive assembly 5. In the above, the use of two clamping assemblies allows for simultaneous clamping and testing of two terminals, enabling batch operation and greatly improving work efficiency. Furthermore, being driven by the same drive assembly can significantly reduce costs and facilitate enterprise development.

[0023] A displacement sensor 11 is mounted on the frame 1, located directly above the non-conforming box 3. This displacement sensor monitors the position of the terminals in real time. A tilted slide 21 is mounted on the conforming box 2. A slide tube 22 is mounted on the slide 21, and a slide groove 23 is defined within the slide tube 22. The slide and tube prevent terminal damage and improve the yield rate.

[0024] The driving assembly 5 at least includes a support plate 51 fixed to the frame 1. The support plate 51 is provided with an arc-shaped slide groove 52. A roller adapted thereto is disposed in the slide groove 52. A sliding frame 53 is fixed to the roller. A connecting plate 54 is fixed to the sliding frame 53. The clamping assembly 4 is disposed on both sides of the connecting plate 54. Upper and lower guide rails 55 are fixed to the support plate 52. A guide block 56 adapted thereto is disposed on the guide rail 55. The sliding frame 53 is fixed to the guide block 56.

[0025] The support plate 51 is fixedly provided with a drive motor 57. A rotating plate is fixedly provided on the motor shaft of the drive motor 57. A protrusion is fixedly provided on the rotating plate. The protrusion is eccentrically arranged so that its axis is not on the central axis of the rotating plate. A connecting arm is pivotally provided on the protrusion, and the other end of the connecting arm is pivotally provided on the roller. In the above, the sliding plate 53 is driven to slide within the chute by the rotation of the drive motor via the protrusion, connecting arm, and roller. This connection method is stable and reliable, easy to disassemble and replace, and greatly improves work efficiency. In addition, the structure is compact and has a reasonable layout, which reduces the occupied space and facilitates reasonable layout.

[0026] In this preferred embodiment, the clamping assembly 4 includes at least a clamping cylinder 41 fixed to the connecting plate 54, and a clamping claw 42 fixed to the cylinder shaft of the clamping cylinder 41. The inner side of the clamping claw 42 may be provided with a polyurethane layer to prevent the terminal from being damaged by pressure.

[0027] The other side of the conveyor line body is also provided with a detection component for visually detecting the terminal 100, the detection component includes at least a CCD camera and a light source, the CCD camera includes at least an image sensor and an analog-to-digital conversion circuit, the image sensor is connected to the analog-to-digital conversion circuit, the analog-to-digital conversion circuit is provided with a communication interface, the image sensor converts the external light signal into an analog signal, the analog-to-digital conversion circuit converts the analog signal into a digital signal, and transmits it to the processor. The use of a CCD camera in the present invention can meet the illumination requirements in an industrial manufacturing environment and has high sensitivity. The system uses a communication interface for data transmission, which can effectively prevent interference from other signals and improve the stability of data transmission. At the same time, the CCD camera includes an optical lens connected to the fuselage, and the image sensor and analog-to-digital converter are provided inside the fuselage. The optical lens gathers external light to the image sensor, which is conducive to the system collecting clear images.

[0028] It should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each implementation method can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

[0029] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic terminal sorting device, comprising a conveying line for conveying terminals (100), characterized in that: Along the moving direction of the conveyor line body, a frame (1) is provided on one side of the conveyor line body, and a good product box (2) and a non-good product box (3) are fixedly provided on the frame (1), and a clamping assembly (4) is provided directly above the good product box (2) and the non-good product box (3), and the distance between adjacent clamping assemblies (4) is equal to the distance between the good product box (2) and the non-good product box (3), and the clamping assembly (4) is driven by the same driving assembly (5); the other side of the conveyor line body is also provided with a detection assembly for visually detecting the terminal (100).

2. The fully automatic terminal sorting device according to claim 1, characterized in that: The driving assembly (5) at least comprises a support plate (51) fixed on the frame (1), an arc-shaped slide groove (52) is provided on the support plate (51), a roller adapted thereto is provided in the slide groove (52), a sliding frame (53) is fixed on the roller, a connecting plate (54) is fixed on the sliding frame (53), and the clamping assembly (4) is arranged on both sides of the connecting plate (54).

3. The fully automatic terminal sorting device according to claim 2, characterized in that: The support plate (51) is fixedly provided with guide rails (55) disposed upper and lower, the guide rails (55) are provided with guide blocks (56) adapted thereto, and the guide blocks (56) are fixedly provided with the sliding frame (53).

4. The fully automatic terminal sorting device according to claim 3, characterized in that: A driving motor (57) is fixedly mounted on the support plate (51), a rotating plate is fixedly mounted on the motor shaft of the driving motor (57), a convex block is fixedly mounted on the rotating plate, the convex block is eccentrically arranged, wherein the axis thereof is not on the central axis of the rotating plate, a connecting arm is pivotally mounted on the convex block, and the other end of the connecting arm is pivotally mounted on the roller.

5. The fully automatic terminal sorting device according to claim 4, characterized in that: The clamping assembly (4) at least comprises a clamping cylinder (41) fixed on the connecting plate (54), and a clamping claw (42) is fixed on the cylinder shaft of the clamping cylinder (41).

6. The fully automatic terminal sorting device according to claim 5, characterized in that: A displacement sensor (11) is fixedly provided on the frame (1), and the displacement sensor (11) is located directly above the non-conforming product box (3).

7. The fully automatic terminal sorting device according to claim 6, characterized in that: A tilted slide (21) is fixedly provided on the good product box (2), a slide tube (22) is fixedly provided on the slide (21), and a slide groove (23) is provided on the slide tube (22).