Semi-automatic forming machine

By setting up a servo motor and a screw on the semi-automatic forming machine, the alternating use and rapid installation and disassembly of the lower template is solved, and the problem of long waiting time in the prior art is improved, and the production efficiency and operation convenience are improved.

CN223290169UActive Publication Date: 2025-09-02XIANNING TIANRUIXIANG PACKAGING CO LTD
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Patent Information

Application Number
CN202421909090.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-09-02
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing semi-automatic foaming forming machines need to wait for the lower template to cool and release after each production cycle, resulting in a long wait time during the production process and reducing production efficiency.

Method used

The servo motor and a screw are arranged on the forming machine body. The screw drives the slide plate and the vertical plate through the forward and reverse rotation of the servo motor, which realizes the alternating use of the two lower templates, allowing foaming and loading and unloading to be carried out simultaneously, reducing the waiting time, and quickly installing and disassembling the lower templates through pullable fixed blocks.

Benefits of technology

It improves the utilization rate of equipment and overall production efficiency, reduces waiting time, improves operation convenience, and facilitates separate cleaning and maintenance of templates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of semi-automatic forming, in particular to a semi-automatic forming machine which comprises a forming machine body, a mounting seat is slidably connected to the surface of the forming machine body, an upper die plate is arranged at the bottom end of the mounting seat, two lead screws are rotatably connected to the surface of the forming machine body, and one end of each lead screw is fixedly connected with a servo motor. The surface of the lead screw is in threaded connection with two sets of sliding plates, the surface of each set of sliding plates is in lap joint with a lower die plate, the two sides of the surface of each sliding plate are fixedly connected with vertical plates, and fixing blocks are inserted into the surfaces of the vertical plates and embedded in the inner walls of the lower die plates; the foam forming machine has the beneficial effects that the servo motor and the lead screw are arranged, the two lower mold plates are alternately matched with the upper mold plate for use through forward and reverse rotation of the servo motor, foam forming and feeding and discharging are conducted at the same time, and the utilization rate of equipment and the overall production efficiency are improved; and the lower mold plate can be quickly mounted and dismounted, so that the operation convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of semi-automatic molding, in particular to a semi-automatic molding machine. Background Art

[0002] Semi-automatic molding technology is widely used in chemical production, building materials, packaging materials and other fields. Semi-automatic foam molding machine is a kind of semi-automatic molding machine. The foam molding machine uses specific processes and equipment to mix the foaming agent with raw materials such as resin and inject them into the mold. After heating and expansion, foam products with porous structures are formed.

[0003] In the existing technology, the structure of a semi-automatic foam molding machine usually includes a machine body, a hydraulic device, a control system, and upper and lower templates. The foaming material and additives are mixed and put into the groove of the lower template. Then the hydraulic device drives the upper template to move and press it onto the surface of the lower template. After the foaming material is fully expanded in the mold and reaches a predetermined density, the upper template is separated from the lower template and the molded product is taken out.

[0004] However, during the use of the semi-automatic foam molding machine, after each production cycle is completed, it is necessary to wait for the current lower template to complete subsequent processes such as cooling and demolding before adding materials, resulting in a long waiting time in the production process and reducing the overall production efficiency. Utility Model Content

[0005] The purpose of the present invention is to provide a semi-automatic forming machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a semi-automatic forming machine, comprising a forming machine body, an extension platform is provided on the forming machine body, the surface of the forming machine body is slidably connected to a mounting seat, an upper template is provided at the bottom end of the mounting seat, the surface of the extension platform is rotatably connected to two screw rods, one end of the screw rod is fixedly connected to a servo motor, two groups of slides are screwed on the surface of the screw rod, the surface of each group of slides is overlapped with a lower template, the surfaces of the slides are fixedly connected with vertical plates on both sides, the surfaces of the vertical plates are plugged with fixed blocks, and the fixed blocks are embedded in the inner wall of the lower template.

[0007] Preferably, two fixing grooves are provided on both end surfaces of the lower template, and the fixing grooves are square grooves.

[0008] Preferably, the extension platform is a square plate structure, and a slide groove is provided on the surface of the extension platform. The slide groove is a long "T"-shaped groove. Two screw rods are rotatably connected to the surface of the slide groove, and one end of the screw rod passes through the end of the extension platform and is connected to the output end of the servo motor.

[0009] Preferably, there are two skateboards in each group, and the skateboards are in a "T"-shaped plate structure. The skateboards are slidably connected to the surface of the slide groove. A rod groove is opened on the surface of the skateboard. The rod groove is a circular groove. The surface of the rod groove is provided with a threaded portion. The threaded portion is matched with the threaded groove on the surface of the screw rod and connected to each other.

[0010] Preferably, the vertical plate is a square plate structure, a socket is provided on the surface of the vertical plate, the socket is a square hole, the fixed block is inserted into the surface of the socket, one end of the fixed block is inserted into the fixed groove, and the end of the fixed block away from the fixed groove is fixedly connected to a baffle.

[0011] Preferably, the baffle is a square plate structure, with limiting grooves at both ends of the surface of the baffle, the limiting grooves are circular holes, and the limiting rods are inserted into the surface of the limiting grooves, and the limiting rods are a circular plate structure with a "T"-shaped cross-section.

[0012] Preferably, one end of the limit rod is fixedly connected to the surface of the vertical plate, the diameter of the outer circular plate of the limit rod is larger than the aperture of the limit slot, a spring is sleeved on the surface of the limit rod, one end of the spring is fixedly connected to the surface of the vertical plate, and the other end of the spring is fixedly connected to the surface of the baffle.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The semi-automatic forming machine proposed by the utility model is provided with a servo motor and a screw rod on the surface of the extension table, and two sets of slide plates and vertical plates are provided on the surface of the screw rod. The positive and reverse rotation of the servo motor is utilized to realize the alternating use of the two lower templates in conjunction with the upper template, so that foaming and loading and unloading are carried out simultaneously, reducing the waiting time in the production process of the forming machine body, improving the utilization rate of the equipment and the overall production efficiency, and providing a pull-out fixed block on the surface of the vertical plate, which is plugged and fixed in the fixing groove of the lower template, so that the lower template can be quickly installed and disassembled, which is convenient for separate cleaning and maintenance of the lower template, thereby improving the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a half-section schematic diagram of the structure of the utility model;

[0017] Figure 3 for Figure 2 A schematic diagram of the structure at center A;

[0018] Figure 4 for Figure 2 A magnified schematic diagram of the structure at point B in the middle;

[0019] Figure 5 This is a structural diagram of the vertical plate fixing mechanism of the utility model.

[0020] In the figure: 1. Molding machine body; 2. Upper template; 3. Lower template; 4. Extension table; 5. Servo motor; 6. Slide; 7. Slide plate; 8. Screw; 9. Rod groove; 10. Fixing groove; 11. Fixing block; 12. Socket; 13. Vertical plate; 14. Limit rod; 15. Spring; 16. Limiting groove; 17. Baffle; 18. Mounting seat. DETAILED DESCRIPTION

[0021] In order to clearly and completely describe the purpose and technical solution of the present invention and make its advantages more clearly understood, the following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example 1

[0023] See also Figures 1 to 2 The utility model provides a technical solution: a semi-automatic forming machine, including a forming machine body 1, an extension platform 4 is provided on the forming machine body 1, the surface of the forming machine body 1 is slidably connected to a mounting seat 18, the bottom end of the mounting seat 18 is provided with an upper template 2, the surface of the extension platform 4 is rotatably connected to two screw rods 8, one end of the screw rod 8 is fixedly connected to a servo motor 5, the surface of the screw rod 8 is screwed with two groups of slides 7, the surface of each group of slides 7 is overlapped with a lower template 3, the surfaces of the slides 7 are fixedly connected with vertical plates 13 on both sides, the surface of the vertical plates 13 is plugged with fixed blocks 11, and the fixed blocks 11 are embedded in the inner wall of the lower template 3 In the process, a servo motor 5 and a screw rod 8 are arranged on the surface of the extension platform 4, and two sets of slide plates 7 and vertical plates 13 are arranged on the surface of the screw rod 8. The servo motor 5 is used to realize the alternating use of the two lower templates 3 with the upper template 2 by forward and reverse rotation, so that foaming and loading and unloading can be carried out simultaneously, reducing the waiting time in the production process of the molding machine body 1, improving the utilization rate of the equipment and the overall production efficiency, and a removable fixed block 11 is provided on the surface of the vertical plate 13, and is inserted and fixed in the fixing groove 10 of the lower template 3. The lower template 3 can be quickly installed and disassembled, which is convenient for separate cleaning and maintenance of the lower template 3, thereby improving the convenience of operation.

[0024] Example 2

[0025] See also Figure 3On the basis of Example 1, in order to realize the alternation of the two lower templates 3 and the closed foaming of the upper template 2, two fixed grooves 10 are provided on the two end surfaces of the lower template 3, and the fixed groove 10 is a square groove. The extension platform 4 has a square plate-shaped structure. The surface of the extension platform 4 is provided with a slide groove 6, and the slide groove 6 is a "T"-shaped long groove. The two screw rods 8 are rotatably connected to the surface of the slide groove 6. One end of the screw rod 8 passes through the end of the extension platform 4 and is connected to the output end of the servo motor 5. There are two sliders 7 in each group, and the slider 7 has a "T"-shaped plate structure. The slider 7 is slidably connected to the surface of the slide groove 6. The surface of the slider 7 is provided with a rod groove 9, and the rod groove 9 is a circular groove. The surface of the rod groove 9 is provided with a threaded portion, and the threaded portion and the threaded groove on the surface of the screw rod 8 are matched and connected to each other.

[0026] A servo motor 5 is provided, and the servo motor 5 drives the screw rod 8 to rotate forward and reverse, so as to mate and close the first lower template 3 with the upper template 2. The second lower template 3 is exposed to the outside of the molding machine body 1, and the raw material can be poured into the groove of the second lower template 3. After the first lower template 3 is foamed and formed, the servo motor 5 rotates forward to mate and close the second lower template 3 with the upper template 2, demold the first lower template 3 and pour the granular raw material again, and then reverse and repeat the operation, so that the screw rod 8 drives the two lower templates 3 to alternately close and foam with the upper template 2.

[0027] Example 3

[0028] See also Figures 4 and 5 On the basis of Example 2, in order to realize the memory disassembly and cleaning of a single lower template 3, the vertical plate 13 has a square plate structure, and a socket 12 is opened on the surface of the vertical plate 13. The socket 12 is a square hole. The fixed block 11 is inserted into the surface of the socket 12, and one end of the fixed block 11 is inserted into the fixing groove 10. The end of the fixed block 11 away from the fixing groove 10 is fixedly connected to a baffle 17. The baffle 17 has a square plate structure, and limiting grooves 16 are opened at both ends of the surface of the baffle 17. The limiting groove 16 is a circular hole. The surface of the limiting groove 16 is inserted with a limiting rod 14. The limiting rod 14 has a "T"-shaped circular plate structure in cross section. One end of the limiting rod 14 is fixedly connected to the surface of the vertical plate 13. The outer circular plate diameter of the limiting rod 14 is larger than the aperture of the limiting groove 16. The surface of the limiting rod 14 is sleeved with a spring 15. One end of the spring 15 is fixedly connected to the surface of the vertical plate 13, and the other end of the spring 15 is fixedly connected to the surface of the baffle 17.

[0029] A vertical plate 13 is provided, and the vertical plate 13 is in contact with the surface of the lower template 3. A limit rod 14 is provided, and the limit rod 14 can limit the sliding range of the fixed block 11. The outer circular plate diameter of the limit rod 14 is larger than the aperture of the limit groove 16, so as to prevent the fixed block 11 from falling off from the socket 12 of the vertical plate 13 due to excessive stretching range. The limit rod 12 can also support and limit the spring 15, ensuring that the spring 15 can maintain its original shape and tightness when subjected to external force, and can provide better stability and load-bearing capacity. An inclined surface is provided at one end of the surface of the fixed block 11. After one end of the inclined surface is squeezed by the surface of the lower template 3, it moves toward the side of the socket 12, so that the lower template 3 is embedded between the four vertical plates 13. A spring 15 is provided. When the spring 15 is in its original state, the fixed block 11 is tightly clamped in the fixed groove 10 of the lower template 3 to prevent the fixed block 11 and the fixed groove 10 from loosening. When the baffle 17 is pulled, the spring 15 is in a stretched state, the fixed block 11 is separated from the fixed groove 10, and the lower template 3 loses its limit and can be disassembled and cleaned separately.

[0030] When in actual use, first move the lower template 3 downward from just above the four vertical plates 13, the bottom end of the lower template 3 contacts and squeezes the fixed block 11, and one end of the inclined surface of the fixed block 11 moves along the socket 12 to one end of the limit rod 14. At this time, the spring 15 changes from its original state to a stretched state. When the fixed groove 10 and the socket 12 are connected, the fixed block 11 loses its pressure, and the spring 15 returns to its original state from the stretched state, driving the fixed block 11 to rebound and be clamped in the fixed groove 10, thereby realizing the installation of the two lower templates 3. Then, pour the raw material onto the surface of the lower template 3, start the molding machine body 1 and the servo motor 5, the upper template 2 and one lower template 3 are closed for foaming, and the other lower template 3 can be fed at the same time. The servo motor 5 rotates forward and reversely to realize feeding and foaming at the same time, thereby improving production efficiency. When the lower template 3 needs to be disassembled, pull the baffle 17 by hand, and the baffle 17 drives the spring 15 to deform, thereby separating the fixed block 11 from the fixed groove 10. Finally, the lower template 3 can be taken out for separate cleaning or replacement.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic forming machine, comprising a forming machine body (1), an extension platform (4) being provided on the forming machine body (1), a mounting seat (18) being slidably connected to the surface of the forming machine body (1), an upper template (2) being provided at the bottom end of the mounting seat (18), and characterized in that: The surface of the extension platform (4) is rotatably connected to two screw rods (8), one end of which is fixedly connected to a servo motor (5), and the surface of the screw rod (8) is screwed with two groups of slide plates (7), and the surface of each group of slide plates (7) is overlapped with a lower template (3), and vertical plates (13) are fixedly connected to both sides of the surface of the slide plates (7), and the surface of the vertical plates (13) is plugged with a fixed block (11), and the fixed block (11) is embedded in the inner wall of the lower template (3).

2. A semi-automatic forming machine according to claim 1, characterized in that: Two fixing grooves (10) are provided on the surfaces of both ends of the lower template (3), and the fixing grooves (10) are square grooves.

3. The semi-automatic forming machine according to claim 1, characterized in that: The extension platform (4) is in a square plate-like structure. A slide groove (6) is provided on the surface of the extension platform (4). The slide groove (6) is in a T-shaped long groove. Two screw rods (8) are rotatably connected to the surface of the slide groove (6). One end of the screw rod (8) passes through the end of the extension platform (4) and is connected to the output end of the servo motor (5).

4. A semi-automatic forming machine according to claim 3, characterized in that: Each group of slides (7) has two slides (7). The slides (7) are in a T-shaped plate structure. The slides (7) are slidably connected to the surface of the slide groove (6). A rod groove (9) is provided on the surface of the slide (7). The rod groove (9) is a circular groove. A threaded portion is provided on the surface of the rod groove (9). The threaded portion and the threaded groove on the surface of the screw rod (8) are matched and connected with each other.

5. The semi-automatic forming machine according to claim 2, characterized in that: The vertical plate (13) is in a square plate-like structure. A plug hole (12) is provided on the surface of the vertical plate (13). The plug hole (12) is a square hole. The fixing block (11) is plugged into the surface of the plug hole (12). One end of the fixing block (11) is plugged into the fixing groove (10). The end of the fixing block (11) away from the fixing groove (10) is fixedly connected to a baffle (17).

6. The semi-automatic forming machine according to claim 5, characterized in that: The baffle (17) is in a square plate-like structure. Limiting grooves (16) are provided at both ends of the surface of the baffle (17). The limiting grooves (16) are circular holes. A limiting rod (14) is inserted into the surface of the limiting groove (16). The limiting rod (14) is in a circular plate-like structure with a T-shaped cross section.

7. The semi-automatic forming machine according to claim 6, characterized in that: One end of the limiting rod (14) is fixedly connected to the surface of the vertical plate (13); the diameter of the outer circular plate of the limiting rod (14) is larger than the aperture of the limiting groove (16); a spring (15) is sleeved on the surface of the limiting rod (14); one end of the spring (15) is fixedly connected to the surface of the vertical plate (13); and the other end of the spring (15) is fixedly connected to the surface of the baffle (17).