Optical cable fitting suspension device of extra-high voltage electric power iron tower
By designing the optical cable metal suspension device of the ultra-high voltage power tower, combined with protective components and fault protection devices, the problems of insulator string damage and inconvenient traction operation during suspension are solved, and the safety protection and convenient traction of the metal are achieved, reducing the chance of accidents.
Patent Information
- Application Number
- CN202422819816.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-19
AI Technical Summary
During the suspension and installation process of ultra-high voltage power tower optical cables, the insulator strings are easily damaged during suspension, and are inconvenient to pull and dangerous.
A cable metal suspension device including a bottom fixing frame, a top fixing frame, a servo motor, a reducer, a drum, a suspension cable, a protective component and a fault protection device is designed. The protection and convenient traction of the metal is achieved through the combination of a cylindrical rubber jacket, a nylon cloth belt, a wool-faced Velcro, a thorn-faced Velcro and a traction cable, and the fault protection is achieved through the cooperation of a roller tension sensor and a high-speed electric cylinder.
It effectively protects the metal tool and insulator string, reduces the chance of damage, realizes convenient traction operation, reduces the operating risk, and provides safety protection in case of failure.
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Figure CN223296192U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of suspension equipment, in particular to an optical cable hardware suspension device for an ultra-high voltage power tower. Background Art
[0002] Ultra-high voltage transmission refers to 1000 kV AC and ±800 kV DC transmission projects and technologies. Transmission cables are erected on iron towers. Between the transmission cables and the towers, there are multiple sets of optical cable hardware for fixing, protecting and connecting the optical cables.
[0003] When suspending and installing the optical cable fittings of the ultra-high voltage power tower, a suspension device is usually required to suspend the fittings on the tower to facilitate the suspension and fixation by power workers. A winch and a pulley group are usually used in collaboration. The fittings are hung on the hook at the end of the winch cable. As the winch reels the cable, the fittings are suspended and raised. There are some functional deficiencies in actual use and there is room for improvement. For example, when suspending and raising the fittings, taking the wire-laying pulley as an example, the top of the wire-laying pulley will be equipped with a long string of insulators. During the suspension process, the insulator string and the pulley at the bottom will swing left and right due to the influence of high-altitude airflow, which can easily cause damage to the insulators. In addition, a traction rope needs to be tied to the pulley for bottom traction during the suspension process. When the fittings reach the designated position, the staff needs to manually untie the traction rope. The traction rope is located at a low position, which is inconvenient to operate and more dangerous. It does not have the function of protecting the fittings while facilitating traction.
[0004] Now, a new type of optical cable hardware suspension device for ultra-high voltage power tower is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an optical cable hardware suspension device for an ultra-high voltage power tower, so as to solve the problem in the above background technology that the device does not have the function of protecting the hardware while facilitating traction.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an optical cable hardware hanging device for an ultra-high voltage power tower, comprising a bottom fixing frame, a reducer fixedly connected to the rear end of the top of the bottom fixing frame, a servo motor installed on the left side of the front end of the reducer, a drum installed on the right side of the front end of the reducer, a suspension steel cable wrapped around the outside of the drum, a hook installed at the end of the suspension steel cable, a top fixing frame provided above the bottom fixing frame, a first pulley assembled at the middle position of the top of the top fixing frame by bolts, second pulleys installed on both sides of the top of the top fixing frame, and a protective component provided on the outside of the hook that can protect the hardware and facilitate traction.
[0007] The protective component includes a cylindrical rubber cover, which is sleeved on the outside of the suspension steel cable, and a plurality of groups of belt rings are sewn and fixed to the top end of the outside of the cylindrical rubber cover. A nylon belt is movably connected to the right side of the top front end of the cylindrical rubber cover, and a fleece-surface Velcro is glued to the left side of the front end of the nylon belt, and a thorn-surface Velcro is glued to the rear end of the nylon belt. Hanging rings are respectively provided at the bottom of the left and right sides of the cylindrical rubber cover, and the bottom ends of the hanging rings are movably connected to the traction rope.
[0008] Preferably, the shape and size of the inner part of the belt-threading ring are matched with the shape and size of the outer part of the nylon cloth belt, and the nylon cloth belt passes through the inner part of the belt-threading ring and is coiled around the outer part of the cylindrical rubber coverall.
[0009] Preferably, the nylon tape and the thorn-surface Velcro are of the same length, and the fleece-surface Velcro and the thorn-surface Velcro are in close contact with each other.
[0010] Preferably, the hanging rings are symmetrically distributed about the vertical center line of the cylindrical rubber coverall, and the cylindrical rubber coverall and the hanging rings are movably connected.
[0011] Preferably, a plurality of groups of positioning holes are respectively provided at the front and rear ends of the top of the top fixing frame, and C-shaped clamps are respectively provided at the four corners of the top of the top fixing frame. A positioning clamp is welded on the top of the C-shaped clamp near the top fixing frame, and an internally threaded fixing tube is welded on the bottom of the C-shaped clamp near the top fixing frame. A hand-tightening bolt is inserted into the interior of the internally threaded fixing tube from bottom to top, and the top end of the hand-tightening bolt is movably connected to the top plate.
[0012] Preferably, the shape and size of the bottom end of the positioning clamp are adapted to the shape and size of the interior of the positioning hole, and the external thread of the hand-tightening bolt is consistent with the internal thread of the internal thread fixing tube.
[0013] Preferably, a first concave fixing bracket is welded to the right side of the top of the bottom fixing bracket, a second concave fixing bracket is fixedly connected to the top of the first concave fixing bracket, a plurality of high-speed electric cylinders are installed on the top of the second concave fixing bracket, an upper clamping plate is fixedly connected to the output end of the high-speed electric cylinder, a lower clamping plate is provided below the upper clamping plate, and roller tension sensors are respectively installed on the left and right sides of the first concave fixing bracket.
[0014] Preferably, the high-speed electric cylinder and the roller tension sensor are electrically connected, and the bottom end of the lower clamping plate is fixedly connected to the top end of the first concave fixing bracket.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the optical cable hardware suspension device for the ultra-high voltage power tower not only realizes the function of protecting the hardware while facilitating traction, but also realizes the function of facilitating the fixing of the pulley position and the function of fault protection;
[0016] (1) The apparatus is provided with a cylindrical rubber cover, a belt loop, a nylon cloth belt, a fleece-surface Velcro, a thorn-surface Velcro, a hanging ring and a traction rope. When in use, the top fixing frame is fixed to the installation position at the top of the iron tower, and the hardware is hung at the bottom of the hook. The servo motor drives the drum to rotate continuously through the reducer, and the height of the hardware is continuously increased by winding the hanging steel cable. Before hanging, the cylindrical rubber cover is covered on the outside of the hardware, and then the nylon cloth belt is passed through the belt loop and tightened. After winding it several times, it is fixed by the fleece-surface Velcro and the thorn-surface Velcro to form a cylindrical cover on the outside of the hardware. The cylindrical rubber cover can limit the swing amplitude of the internal insulator string and reduce the chance of damage. At the same time, the hook blocks the closing position of the cylindrical rubber cover. During the rising process of the hardware, the ground personnel pull the traction rope, which is connected to the hanging ring to limit the position of the cylindrical rubber cover and facilitate traction. As the hardware reaches the installation position, the staff on the top of the tower unties the nylon belt above the hardware, and the staff at the bottom pulls the traction rope downward to pull down the cylindrical rubber cover, thus protecting the hardware and facilitating traction.
[0017] (2) By providing positioning holes, C-shaped clamps, positioning clamps, internal thread fixing tubes, hand-tightening bolts and top plates, when fixing the top fixing frame, the top fixing frame is placed horizontally at the installation position of the iron tower, and then the C-shaped clamp is taken out, and the positioning clamps on the C-shaped clamp are buckled into the positioning holes, and then the hand-tightening bolts below are turned, and the hand-tightening bolts are moved upward along the internal thread fixing tube until the top plate abuts against the top fixing frame. The C-shaped clamp forms a buckle that can buckle the steel structure on the iron tower. Multiple sets of positioning holes make its installation more flexible, convenient for fixing the positions of the first pulley and the second pulley, and realize the function of facilitating the fixing of the pulley positions;
[0018] (3) By providing a first concave fixing frame, a second concave fixing frame, a high-speed electric cylinder, an upper clamping plate, a lower clamping plate and a roller tension sensor, when the suspension cable and the drum are separated, or the reducer is damaged, causing the drum to rotate at high speed, the roller tension sensor can sense the sudden change in the tension of the suspension cable, and the high-speed electric cylinder on the top of the second concave fixing frame will be turned on immediately, pushing the upper clamping plate down, closing the upper clamping plate and the lower clamping plate, and firmly clamping the suspension cable, thereby preventing the hook from carrying the hardware to rise or fall at high speed, reducing the probability of accidents, and realizing the function of fault protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view structural diagram of the utility model;
[0020] Figure 2 This is a front view structural diagram of the cylindrical rubber coverall of the present invention in an unfolded state;
[0021] Figure 3This is a front view structural diagram of the cylindrical rubber cover in the closed state of the utility model;
[0022] Figure 4 This is an enlarged schematic diagram of the top fixing frame of the utility model from a top view;
[0023] Figure 5 This is a schematic diagram of the enlarged front view of the C-shaped clamp of the present invention;
[0024] Figure 6 This is a schematic diagram of an enlarged side view of the first concave fixing frame of the present invention.
[0025] In the figure: 1. Bottom fixing frame; 2. Reel; 3. Servo motor; 4. Reducer; 5. Suspension cable; 6. Hook; 7. Cylindrical rubber cover; 8. Belt loop; 9. Nylon tape; 10. Velcro; 11. Spiked Velcro; 12. Hanging ring; 13. Towing rope; 14. Top fixing frame; 15. First pulley; 16. Second pulley; 17. Positioning eyelet; 18. C-shaped clamp; 19. Positioning clamp; 20. Internally threaded fixing tube; 21. Thumb bolt; 22. Top plate; 23. First concave fixing frame; 24. Second concave fixing frame; 25. High-speed electric cylinder; 26. Upper clamping plate; 27. Lower clamping plate; 28. Roller tension sensor. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Example 1: Please refer to Figure 1-6 A cable hardware suspension device for an ultra-high voltage power tower includes a bottom fixing frame 1, a reducer 4 is fixedly connected to the rear end of the top of the bottom fixing frame 1, a servo motor 3 is installed on the left side of the front end of the reducer 4, a drum 2 is installed on the right side of the front end of the reducer 4, a suspension steel cable 5 is wound around the outside of the drum 2, a hook 6 is installed at the end of the suspension steel cable 5, a top fixing frame 14 is provided above the bottom fixing frame 1, a first pulley 15 is assembled with bolts at the middle position of the top of the top fixing frame 14, and second pulleys 16 are respectively installed on both sides of the top of the top fixing frame 14, and a protective component is provided on the outside of the hook 6 to protect the hardware and facilitate traction;
[0028] See also Figure 1-6A cable hardware suspension device for a UHV power tower also includes a protective component, which includes a cylindrical rubber cover 7, which is sleeved on the outside of the suspension steel cable 5, and a plurality of belt rings 8 are sewn and fixed to the top of the outer end of the cylindrical rubber cover 7. A nylon cloth belt 9 is movably connected to the right side of the top of the front end of the cylindrical rubber cover 7, and a fleece-surface Velcro 10 is glued to the left side of the front end of the nylon cloth belt 9. A thorn-surface Velcro 11 is glued to the rear end of the nylon cloth belt 9. Hanging rings 12 are respectively provided on the bottom of the left and right sides of the cylindrical rubber cover 7, and a traction rope 13 is movably connected to the bottom end of the hanging ring 12.
[0029] The shape and size of the inner part of the belt ring 8 are adapted to the shape and size of the outer part of the nylon cloth belt 9. The nylon cloth belt 9 passes through the inner part of the belt ring 8 and is coiled along the outer part of the cylindrical rubber cover 7. The nylon cloth belt 9 and the thorn-surface Velcro 11 are of the same length. The fleece-surface Velcro 10 and the thorn-surface Velcro 11 fit together. The hanging ring 12 is symmetrically distributed about the vertical center line of the cylindrical rubber cover 7. The cylindrical rubber cover 7 and the hanging ring 12 are movably connected, which can protect the hardware and the insulator string during the hanging process and facilitate traction and removal.
[0030] Specifically, if Figure 1 、 Figure 2 and Figure 3 As shown, the top fixing frame 14 is fixed at the installation position at the top of the iron tower, the hardware is hung at the bottom of the hook 6, the servo motor 3 drives the reel 2 to rotate continuously through the reducer 4, and the height of the hardware is continuously increased by winding the hanging cable 5. Before hanging, the cylindrical rubber cover 7 is covered on the outside of the hardware, and then the nylon cloth belt 9 is passed through the belt ring 8 and tightened. After winding several circles, it is fixed by the fleece Velcro 10 and the thorn Velcro 11 to form a cylindrical outer cover on the outside of the hardware. The cylindrical rubber cover 7 can The swing amplitude of the internal insulator string is limited to reduce the chance of damage. At the same time, the hook 6 blocks the closing position of the cylindrical rubber cover 7. During the rising process of the hardware, the ground personnel pulls the traction rope 13, which is connected to the hanging ring 12. This can limit the position of the cylindrical rubber cover 7 and facilitate traction. As the hardware reaches the installation position, the staff at the top of the tower unties the nylon belt 9 above the hardware, and the staff at the bottom pulls downward through the traction rope 13 to pull down the cylindrical rubber cover 7.
[0031] Embodiment 2: A plurality of groups of positioning holes 17 are respectively provided at the front and rear ends of the top of the top fixing frame 14, and C-shaped clips 18 are respectively provided at the four corners of the top of the top fixing frame 14. A positioning clamp 19 is welded to the top of the C-shaped clip 18 near the top fixing frame 14, and an internally threaded fixing tube 20 is welded to the bottom of the C-shaped clip 18 near the top fixing frame 14. A hand-tightening bolt 21 is inserted into the interior of the internally threaded fixing tube 20 from bottom to top, and the top of the hand-tightening bolt 21 is movably connected to the top plate 22. The shape and size of the bottom end of the positioning clamp 19 are adapted to the shape and size of the interior of the positioning hole 17, and the external thread of the hand-tightening bolt 21 is consistent with the internal thread of the internally threaded fixing tube 20, so as to facilitate the fixing of the pulley position;
[0032] Specifically, if Figure 1 、 Figure 4 and Figure 5 As shown, the top fixing frame 14 is placed horizontally at the installation position of the iron tower, and then the C-shaped clamp 18 is taken out, and the positioning clamp 19 on the C-shaped clamp 18 is buckled into the positioning hole 17. Then, the hand-tightening bolt 21 below is turned, and the hand-tightening bolt 21 goes up along the internal thread fixing tube 20 until the top plate 22 is against the top fixing frame 14. The C-shaped clamp 18 forms a ring buckle, which can buckle the steel structure on the iron tower. The multiple groups of positioning holes 17 make its installation more flexible and convenient for fixing the positions of the first pulley 15 and the second pulley 16.
[0033] Embodiment 3: A first concave fixing frame 23 is welded to the right side of the top of the bottom fixing frame 1. The top of the first concave fixing frame 23 is fixedly connected to the second concave fixing frame 24. The top of the second concave fixing frame 24 is equipped with multiple high-speed electric cylinders 25. The output end of the high-speed electric cylinder 25 is fixedly connected to an upper clamping plate 26. A lower clamping plate 27 is provided below the upper clamping plate 26. Roller tension sensors 28 are respectively installed on the left and right sides of the first concave fixing frame 23. The high-speed electric cylinder 25 and the roller tension sensor 28 are electrically connected. The bottom end of the lower clamping plate 27 is fixedly connected to the top of the first concave fixing frame 23. In the event of a fault, the steel cable can be quickly braked to prevent the hardware from rising and falling suddenly.
[0034] Specifically, if Figure 1 and Figure 6 As shown, the roller tension sensor 28 can sense the sudden change in the tension of the suspension cable 5, and the high-speed electric cylinder 25 on the top of the second concave fixing frame 24 will be turned on immediately, pushing the upper clamping plate 26 downward, and the upper clamping plate 26 and the lower clamping plate 27 will be closed to firmly clamp the suspension cable 5, preventing the hook 6 from rising or falling at high speed with the hardware, thereby reducing the chance of accidents.
[0035] Working principle: When using the utility model, first, when fixing the top fixing frame 14, place the top fixing frame 14 horizontally at the installation position of the iron tower, then take the C-shaped clamp 18, buckle the positioning card head 19 on the C-shaped clamp 18 into the positioning hole 17, then turn the hand-tightening bolt 21 below, and the hand-tightening bolt 21 goes up along the internal thread fixing tube 20 until the top plate 22 rests against the top fixing frame 14, and the C-shaped clamp 18 forms a ring buckle, which can buckle the steel structure on the iron tower. Multiple groups of positioning holes 17 make its installation more flexible and convenient for fixing the positions of the first pulley 15 and the second pulley 16. After the top fixing frame 14 is fixed to the installation position at the top of the iron tower, the hardware is hung on the bottom of the hook 6, and the servo motor 3 drives the reel 2 to rotate continuously through the reducer 4. The height of the hardware is continuously increased by winding the hanging cable 5. Before hanging, the cylindrical rubber cover 7 is covered on the outside of the hardware, and then the nylon belt 9 is passed through the belt ring 8 and tightened. After winding several circles, it is fixed with the fleece Velcro 10 and the thorn Velcro 11 to form a cylindrical outer cover on the outside of the hardware. The cylindrical rubber cover 7 can limit The swing amplitude of the internal insulator string is controlled, reducing the chance of damage. Meanwhile, hook 6 blocks the closing position of the cylindrical rubber cover 7. During the ascent of the hardware, ground personnel pull on the traction rope 13, which is connected to the hanging ring 12, to limit the position of the cylindrical rubber cover 7 and facilitate traction. As the hardware reaches the installation location, personnel at the top of the tower untie the nylon strap 9 above the hardware, and personnel at the bottom pull downward on the traction rope 13 to pull the cylindrical rubber cover 7 down. If the suspension cable 5 and the drum 2 become detached, or if the reducer 4 is damaged, causing the drum 2 to rotate at high speed, the roller tension sensor 28 will sense the sudden change in the tension of the suspension cable 5. The high-speed electric cylinder 25 at the top of the second concave fixing frame 24 will then activate, pushing the upper clamping plate 26 downward. The upper and lower clamping plates 26 and 27 close together, firmly clamping the suspension cable 5, preventing the hook 6 from carrying the hardware up or down at high speed, thus reducing the chance of accidents.
[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. An optical cable hardware suspension device for an ultra-high voltage power tower, comprising a bottom fixing frame (1), characterized in that: The rear end of the top of the bottom fixing frame (1) is fixedly connected to a reducer (4), a servo motor (3) is installed on the left side of the front end of the reducer (4), a drum (2) is installed on the right side of the front end of the reducer (4), a suspension cable (5) is wound around the outside of the drum (2), a hook (6) is installed at the end of the suspension cable (5), a top fixing frame (14) is provided above the bottom fixing frame (1), a first pulley (15) is assembled at the middle position of the top of the top fixing frame (14) by bolts, and second pulleys (16) are respectively installed on both sides of the top of the top fixing frame (14), and a protective component that can protect the hardware and facilitate traction is provided on the outside of the hook (6); The protective component comprises a cylindrical rubber cover (7), the cylindrical rubber cover (7) is sleeved on the outside of the suspension steel cable (5), a plurality of strap rings (8) are sewn and fixed to the top of the outside of the cylindrical rubber cover (7), a nylon cloth belt (9) is movably connected to the right side of the top of the front end of the cylindrical rubber cover (7), a fleece-surfaced Velcro (10) is glued to the left side of the front end of the nylon cloth belt (9), and a thorn-surfaced Velcro (11) is glued to the rear end of the nylon cloth belt (9), and hanging rings (12) are respectively provided at the bottom of the left and right sides of the cylindrical rubber cover (7), and the bottom end of the hanging ring (12) is movably connected to a traction rope (13).
2. The optical cable hardware suspension device for an ultra-high voltage power tower according to claim 1, characterized in that: The shape and size of the inner part of the belt-threading ring (8) are matched with the shape and size of the outer part of the nylon cloth belt (9); the nylon cloth belt (9) passes through the inner part of the belt-threading ring (8) and is wound around the outer part of the cylindrical rubber cover (7).
3. The optical cable hardware suspension device for an ultra-high voltage power tower according to claim 1, characterized in that: The lengths of the nylon cloth tape (9) and the thorn-surface Velcro (11) are consistent, and the fleece-surface Velcro (10) and the thorn-surface Velcro (11) are in close contact with each other.
4. The optical cable hardware suspension device for an ultra-high voltage power tower according to claim 1, characterized in that: The hanging rings (12) are symmetrically distributed about the vertical center line of the cylindrical rubber cover (7), and the cylindrical rubber cover (7) and the hanging rings (12) are movably connected.
5. The optical cable hardware suspension device for an ultra-high voltage power tower according to claim 1, characterized in that: The front and rear ends of the top of the top fixing frame (14) are respectively provided with a plurality of positioning holes (17); the four corners of the top of the top fixing frame (14) are respectively provided with C-shaped clamps (18); a positioning clamp (19) is welded to the top of one side of the C-shaped clamp (18) near the top fixing frame (14); an internal threaded fixing tube (20) is welded to the bottom of one side of the C-shaped clamp (18) near the top fixing frame (14); a hand-tightening bolt (21) is inserted into the interior of the internal threaded fixing tube (20) from bottom to top; and the top end of the hand-tightening bolt (21) is movably connected to a top plate (22).
6. The optical cable hardware suspension device for an ultra-high voltage power tower according to claim 5, characterized in that: The shape and size of the bottom end of the positioning clamp (19) are adapted to the shape and size of the interior of the positioning hole (17), and the external thread of the hand-tightening bolt (21) is consistent with the internal thread of the internal thread fixing pipe (20).
7. The optical cable hardware suspension device for an ultra-high voltage power tower according to claim 1, characterized in that: A first concave fixing frame (23) is welded to the right side of the top of the bottom fixing frame (1); a second concave fixing frame (24) is fixedly connected to the top of the first concave fixing frame (23); a plurality of high-speed electric cylinders (25) are installed on the top of the second concave fixing frame (24); an upper clamping plate (26) is fixedly connected to the output end of the high-speed electric cylinder (25); a lower clamping plate (27) is provided below the upper clamping plate (26); and roller tension sensors (28) are respectively installed on the left and right sides of the first concave fixing frame (23).
8. The optical cable hardware suspension device for an ultra-high voltage power tower according to claim 7, characterized in that: The high-speed electric cylinder (25) and the roller tension sensor (28) are electrically connected, and the bottom end of the lower clamping plate (27) and the top end of the first concave fixing frame (23) are fixedly connected.