Stirring device for preparing oil-based fracturing drag reducer suspension

By designing a stirring device including a stirring component, a filtering structure and a heating structure, the problem of inconvenient suspension filtration in traditional devices is solved, high transparency and cleanliness of the suspension are achieved, and ease of use is improved.

CN223299849UActive Publication Date: 2025-09-05XINXIANG BOYUAN WATER PURIFYING MATERIALS CO LTD
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Patent Information

Application Number
CN202422396086.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-05
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The traditional stirring device for preparing oil-based fracturing drag reducer suspension directly discharges the suspension after preparation, which makes it inconvenient to filter the suspension, resulting in residual impurities and sundries, affecting the pumping efficiency during use.

Method used

A stirring device including a stirring component, a filtering structure and a heating structure was designed. The filtering structure was used to perform primary and secondary filtration to remove impurities. The heating structure was used to ensure that the drag reducer was evenly dispersed in the oil base. A temperature sensor and a single-chip microcomputer controlled the heating effect.

Benefits of technology

The high transparency and cleanliness of the suspension are achieved, impurities and heavy metal ions are effectively removed, and the convenience of using the suspension and the convenience of the stirring device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of suspension preparation, and provides a stirring device for oil-based fracturing drag reducer suspension preparation, which comprises a stirring assembly, the stirring assembly comprises a stirring box, a stirring cavity, a cover body, a temperature sensor, a feed hopper and a discharge pipe, the stirring cavity is arranged in the stirring box, and the cover body is fixed at the top end of the stirring box. According to the oil-based fracturing drag reducer suspension liquid filtering device, the filtering structure is arranged, prepared suspension liquid is discharged into the filtering box through the discharging pipe, primary filtering is carried out through the supporting frame, impurities and sundries are isolated, then secondary treatment is carried out through the filtering layer, and the transparency and cleanliness of the treated oil-based fracturing drag reducer suspension liquid can be remarkably improved; pollutants such as impurities, soluble organic matters and heavy metal ions in the suspension liquid are effectively removed, so that the device has the function of filtering and treating the oil-based fracturing drag reducer suspension liquid, and the convenience of the stirring device for preparing the oil-based fracturing drag reducer suspension liquid during use is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of suspension preparation, in particular to a stirring device for preparing oil-based fracturing drag reducer suspension. Background Art

[0002] Drag reducers play a vital role in oil production, especially in fracturing operations. They can significantly reduce the resistance of fluids flowing through pipelines, thereby improving pumping efficiency and reducing energy consumption. The use of drag reducers can significantly increase the success rate of fracturing operations and reduce construction costs. The preparation of oil-based fracturing drag reducer suspensions requires ensuring that the drag reducer particles are evenly dispersed in the oil-based medium and remain stable over the long term. Therefore, it is necessary to design a stirring device for the preparation of oil-based fracturing drag reducer suspensions.

[0003] The traditional stirring device for preparing oil-based fracturing drag reducer suspension directly discharges the suspension after preparation, which is inconvenient to treat the suspension, resulting in impurities and debris remaining in the suspension, affecting the pumping efficiency during use. Therefore, it is necessary to design a stirring device for preparing oil-based fracturing drag reducer suspension that can facilitate filtering of the suspension. Utility Model Content

[0004] The utility model aims to provide a stirring device for preparing an oil-based fracturing drag reducer suspension, so as to solve the defect that the existing stirring device for preparing the suspension directly discharges the suspension after preparation, which is inconvenient for filtering the suspension.

[0005] In order to solve the above technical problems, the present utility model provides the following technical solutions: a stirring device for preparing an oil-based fracturing drag reducer suspension, comprising a stirring assembly;

[0006] The stirring assembly includes a stirring box, a stirring chamber, a cover, a temperature sensor, a feed hopper and a discharge pipe. The stirring chamber is opened inside the stirring box, the top of the stirring box is fixed with a cover, one side of the bottom of the cover is fixed with a temperature sensor, the top of the cover is fixed with a feed hopper on the side away from the temperature sensor, and the bottom of the stirring box is fixed with a discharge pipe;

[0007] A stirring mechanism is provided inside the stirring chamber, and a heating structure is provided on the top of the stirring chamber outside the stirring mechanism;

[0008] A filtering structure is provided below the discharge pipe, and the filtering structure includes a filter box, a processing chamber, a support frame, a filter layer and a drainage pipe. The filter box is provided below the discharge pipe, and a processing chamber is provided inside the filter box. A support frame is fixed on one side of the processing chamber, and a filter layer is provided inside the support frame. A drainage pipe is fixed on the side of the bottom of the filter box close to the filter layer.

[0009] Furthermore, the stirring mechanism includes a driving motor, a rotating shaft and a stirring rod. The driving motor is installed on the top of the cover body, the rotating shaft is arranged inside the stirring chamber, and the stirring rod is evenly fixed on the outer wall of the rotating shaft.

[0010] Furthermore, the top ends of the rotating shafts extend to the outside of the cover and are fixedly connected to the output end of the driving motor, and the stirring rods are distributed at equal intervals on the outside of the rotating shafts.

[0011] Furthermore, the heating structure includes a heating seat, a heating cavity and a heating wire. The heating seat is arranged on the top of the stirring cavity outside the stirring mechanism. The heating cavity is arranged inside the heating seat, and the heating wire is arranged inside the heating cavity.

[0012] Furthermore, the outer wall of the heating seat is fixedly connected to the inner wall of the stirring box, and the heating wire is designed to be spring-shaped.

[0013] Furthermore, the input end of the heating wire and the output end of the temperature sensor are electrically connected via a single chip microcomputer.

[0014] Furthermore, filtering holes are evenly opened on both sides of the interior of the support frame, and the filtering layer is actually a quartz sand layer.

[0015] The utility model provides a stirring device for preparing an oil-based fracturing drag reducer suspension, which has the following advantages:

[0016] By providing a filtering structure, the prepared suspension is discharged into the filter box through a discharge pipe, and is initially filtered through a support frame to isolate impurities and debris. It is then subjected to secondary treatment through a filter layer. After treatment, the transparency and cleanliness of the oil-based fracturing drag reducer suspension are significantly improved, and impurities, dissolved organic matter, heavy metal ions and other pollutants in the suspension are effectively removed. This realizes the function of filtering and treating the oil-based fracturing drag reducer suspension of the device, and improves the convenience of the stirring device for preparing the oil-based fracturing drag reducer suspension when in use.

[0017] By providing a heating structure and starting the heating wire, the heating wire generates heat and transmits the heat to the inside of the stirring chamber through the heating seat, thereby heating the suspension inside the stirring chamber to ensure the dissolution and dispersion effect of the drag reducer in the oil base. The temperature sensor can monitor the temperature inside the stirring chamber and control the opening and closing of the heating wire through the single-chip microcomputer to regulate the temperature inside the stirring chamber in real time to ensure that the drag reducer is dissolved at an appropriate temperature. This realizes the function of facilitating temperature control of the device and improves the convenience of using the stirring device for preparing the oil-based fracturing drag reducer suspension. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the main cross-sectional three-dimensional structure of the utility model;

[0021] Figure 4 It is a side cross-sectional structural schematic diagram of the utility model;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the side view section of the present invention.

[0023] Explanation of the reference numerals in the figure: 1. Stirring assembly; 11. Stirring box; 12. Stirring chamber; 13. Cover; 14. Temperature sensor; 15. Feed hopper; 16. Discharge pipe; 2. Stirring mechanism; 21. Drive motor; 22. Rotating shaft; 23. Stirring rod; 3. Heating structure; 31. Heating seat; 32. Heating chamber; 33. Heating wire; 4. Filter structure; 41. Filter box; 42. Processing chamber; 43. Support frame; 44. Filter layer; 45. Discharge pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-Figure 5 The utility model provides a stirring device for preparing an oil-based fracturing drag reducer suspension, comprising a stirring component 1.

[0026] Reference Figure 1-Figure 5The stirring assembly 1 includes a stirring box 11, a stirring chamber 12, a cover body 13, a temperature sensor 14, a feed hopper 15 and a discharge pipe 16. A stirring chamber 12 is opened inside the stirring box 11, and a cover body 13 is fixed at the top of the stirring box 11. A temperature sensor 14 is fixed on one side of the bottom end of the cover body 13, and a feed hopper 15 is fixed on the side of the top of the cover body 13 away from the temperature sensor 14. A discharge pipe 16 is fixed at the bottom end of the stirring box 11, and a stirring mechanism 2 is provided inside the stirring chamber 12. The stirring mechanism 2 includes a driving motor 21, a rotating shaft 22 and a stirring rod 23. The driving motor 21 is installed at the top of the cover body 13, and the rotating shaft 22 is arranged inside the stirring chamber 12. The stirring rods 23 are evenly fixed on the outer wall of the rotating shaft 22. The top of the rotating shaft 22 extends to the outside of the cover body 13 and is fixedly connected to the output end of the driving motor 21. The stirring rods 23 are evenly distributed on the outside of the rotating shaft 22.

[0027] An external power supply is connected to start the drive motor 21. The rotation of the drive motor 21 drives the rotation shaft 22 to rotate. The rotation of the rotation shaft 22 drives the stirring rod 23 to rotate. The rotation of the stirring rod 23 can stir the solvent inside the stirring chamber 12 to accelerate the dissolution of the drag reducer.

[0028] Reference Figures 1-4 A heating structure 3 is provided at the top of the stirring chamber 12 outside the stirring mechanism 2. The heating structure 3 includes a heating seat 31, a heating chamber 32 and a heating wire 33. The heating seat 31 is provided at the top of the stirring chamber 12 outside the stirring mechanism 2. A heating chamber 32 is provided inside the heating seat 31. A heating wire 33 is provided inside the heating chamber 32. The outer wall of the heating seat 31 is fixedly connected to the inner wall of the stirring box 11. The heating wire 33 is designed in a spring shape. The input end of the heating wire 33 and the output end of the temperature sensor 14 are electrically connected through a single-chip microcomputer.

[0029] An external power supply is connected to start the heating wire 33. After the heating wire 33 generates heat, the heat is transferred to the inside of the stirring chamber 12 through the heating base 31, heating the suspension inside the stirring chamber 12 to ensure the dissolution and dispersion effect of the drag reducer in the oil base. The temperature sensor 14 can monitor the temperature inside the stirring chamber 12 and control the opening and closing of the heating wire 33 through the single-chip microcomputer to adjust the temperature inside the stirring chamber 12 in real time to ensure that the drag reducer is dissolved at an appropriate temperature.

[0030] Reference Figure 1-Figure 5A filter structure 4 is provided below the discharge pipe 16, and the filter structure 4 includes a filter box 41, a processing chamber 42, a support frame 43, a filter layer 44 and a drainage pipe 45. The filter box 41 is provided below the discharge pipe 16, and a processing chamber 42 is provided inside the filter box 41. A support frame 43 is fixed on one side inside the processing chamber 42, and a filter layer 44 is provided inside the support frame 43. A drainage pipe 45 is fixed on one side of the bottom of the filter box 41 close to the filter layer 44, and filter holes are evenly provided on both sides of the support frame 43. The filter layer 44 is actually a quartz sand layer.

[0031] The prepared suspension is discharged into the filter box 41 through the discharge pipe 16, and is initially filtered through the support frame 43 to isolate impurities and debris. It is then subjected to secondary treatment through the filter layer 44. After treatment, the transparency and cleanliness of the oil-based fracturing drag reducer suspension will be significantly improved, and pollutants such as impurities, soluble organic matter and heavy metal ions in the suspension will be effectively removed.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A stirring device for preparing an oil-based fracturing drag reducer suspension, comprising a stirring assembly (1); Its characteristics are: The stirring assembly (1) comprises a stirring box (11), a stirring chamber (12), a cover (13), a temperature sensor (14), a feed hopper (15) and a discharge pipe (16); the stirring chamber (12) is provided inside the stirring box (11); the cover (13) is fixed to the top of the stirring box (11); the temperature sensor (14) is fixed to one side of the bottom of the cover (13); the feed hopper (15) is fixed to the side of the top of the cover (13) away from the temperature sensor (14); and the discharge pipe (16) is fixed to the bottom of the stirring box (11); A stirring mechanism (2) is provided inside the stirring chamber (12), and a heating structure (3) is provided on the top of the stirring chamber (12) outside the stirring mechanism (2); A filter structure (4) is provided below the discharge pipe (16), and the filter structure (4) comprises a filter box (41), a processing chamber (42), a support frame (43), a filter layer (44) and a drainage pipe (45). The filter box (41) is provided below the discharge pipe (16), a processing chamber (42) is provided inside the filter box (41), a support frame (43) is fixed on one side inside the processing chamber (42), a filter layer (44) is provided inside the support frame (43), and a drainage pipe (45) is fixed on one side of the bottom of the filter box (41) close to the filter layer (44).

2. The stirring device for preparing an oil-based fracturing drag reducer suspension according to claim 1, characterized in that: The stirring mechanism (2) comprises a driving motor (21), a rotating shaft (22) and a stirring rod (23); the driving motor (21) is mounted on the top end of the cover (13); the rotating shaft (22) is arranged inside the stirring chamber (12); and the stirring rod (23) is evenly fixed on the outer wall of the rotating shaft (22).

3. The stirring device for preparing an oil-based fracturing drag reducer suspension according to claim 2, characterized in that: The top ends of the rotating shafts (22) extend to the outside of the cover (13) and are fixedly connected to the output end of the driving motor (21). The stirring rods (23) are distributed at equal intervals on the outside of the rotating shafts (22).

4. The stirring device for preparing an oil-based fracturing drag reducer suspension according to claim 1, characterized in that: The heating structure (3) comprises a heating seat (31), a heating cavity (32) and a heating wire (33); the heating seat (31) is arranged on the top of the stirring cavity (12) outside the stirring mechanism (2); the heating cavity (32) is arranged inside the heating seat (31); and the heating wire (33) is arranged inside the heating cavity (32).

5. The stirring device for preparing an oil-based fracturing drag reducer suspension according to claim 4, characterized in that: The outer wall of the heating seat (31) is fixedly connected to the inner wall of the stirring box (11), and the heating wire (33) is designed in a spring shape.

6. The stirring device for preparing an oil-based fracturing drag reducer suspension according to claim 4, characterized in that: The input end of the heating wire (33) and the output end of the temperature sensor (14) are electrically connected via a single chip microcomputer.

7. The stirring device for preparing an oil-based fracturing drag reducer suspension according to claim 1, characterized in that: Filter holes are evenly opened on both sides of the interior of the support frame (43), and the filter layer (44) is actually a quartz sand layer.