Cable bridge forming machining welding machine

The design of the electric roller, positioning assembly and welding assembly of the cable tray forming and processing welding machine solves the problem of low efficiency in cable tray transfer and stacking, realizes the automated welding and efficient transmission of cable trays, and improves processing efficiency.

CN223301091UActive Publication Date: 2025-09-05SHANDONG GUOCHENG ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422040205.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-09-05
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Existing cable tray forming and processing welding machines are inefficient when transferring and stacking cable trays, resulting in a waste of time and resources.

Method used

The design includes electric rollers, positioning components, welding components and splicing components. The welded cable tray is transmitted through the electric rollers, and the positioning components and welding components are used to realize the automatic welding of L-shaped plates and connecting plates, reducing manual operation time.

Benefits of technology

It improves the welding efficiency of cable trays, reduces the waste of time resources, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding processing, in particular to a cable bridge forming processing welding machine, which is characterized in that two groups of L-shaped plates are symmetrically placed on a plurality of groups of electric rollers, then two groups of connecting plates are respectively placed on the inner sides of the two groups of L-shaped plates, and a positioning component positions the distance between the two groups of L-shaped plates; then the welding assembly is operated to weld the L-shaped plates and the connecting plates, and after welding is completed, multiple sets of electric rotating rollers are started, so that the welded cable bridges are moved to the material receiving assembly, workers transfer and stack the cable bridges on the material receiving assembly, and waste of time resources is reduced; comprising a first supporting frame and electric rotating rollers, the multiple sets of electric rotating rollers are rotationally arranged in the first supporting frame, the welding assembly is arranged at the top end of the first supporting frame, the positioning assembly is arranged in the first supporting frame, and the material receiving assembly is arranged at the right end of the first supporting frame.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding processing, in particular to a cable bridge forming processing welding machine. Background Art

[0002] The cable tray can be installed independently in the building or on various buildings (structures) and pipe gallery supports. It should have the characteristics of simple structure, beautiful appearance, flexible configuration and convenient maintenance. The cable tray is divided into trough type, tray type, ladder type and grid type, and is composed of brackets, support arms and installation accessories. Figure 6 As shown, the cable tray is composed of two groups of symmetrical L-shaped plates and multiple groups of connecting plates. The two groups of L-shaped plates are symmetrically arranged, and the multiple groups of connecting plates are placed inside the two groups of L-shaped plates. The connecting plates and the L-shaped plates are welded.

[0003] In the prior art, the patent document with the announcement number CN217571487U discloses a cable tray forming and processing welding machine, which includes a welding pad fixed on a workbench, a support rod above the welding pad, a slider device connected to the support rod, limit devices symmetrically provided on both sides of the welding pad, and fixing devices symmetrically provided front and back between the limit devices. The fixing device includes a limit plate, a clamping plate, a first limit groove, a second limit groove and a telescopic spring rod, and one end of the second limit groove is fixedly connected to one end of the telescopic spring rod.

[0004] During use, it was found that the above-mentioned device placed another set of cable tray plates after transferring and stacking one set of welded cable trays, which reduced the processing efficiency. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a cable tray forming and processing welding machine with improved welding efficiency.

[0006] The utility model discloses a cable tray forming and processing welding machine, comprising a No. 1 support frame and an electric roller, wherein the No. 1 support frame is internally provided with multiple groups of electric rollers for rotation, and further comprising a welding assembly, a positioning assembly and a material splicing assembly, wherein the top of the No. 1 support frame is provided with a welding assembly, the interior of the No. 1 support frame is provided with a positioning assembly, and the right end of the No. 1 support frame is provided with a material splicing assembly; two groups of L-shaped plates are symmetrically placed on the multiple groups of electric rollers, and then the two groups of connecting plates are respectively placed on the inner sides of the two groups of L-shaped plates, the positioning assembly positions the spacing between the two groups of L-shaped plates, and then the welding assembly is operated to weld the L-shaped plates and the connecting plates, and after welding is completed, the multiple groups of electric rollers are started to move the welded cable tray to the material splicing assembly, and then the staff places another group of L-shaped plates and multiple groups of connecting plates, and then starts the welding assembly for welding. During the process, the staff transfers and stacks the cable trays on the material splicing assembly to reduce waste of time and resources.

[0007] Preferably, the positioning assembly includes a two-way screw, a light bar, a handwheel, a splint and a round hole. A two-way screw is rotatably arranged inside the No. 1 support frame, and a light bar is fixedly arranged inside the No. 1 support frame. Both sets of splints are threadedly connected to the two-way screw and slidably connected to the light bar. Each set of splints is provided with multiple sets of round holes, and each set of round holes is passed through a set of electric rollers. The front end of the two-way screw extends to the front side of the No. 1 support frame and is installed with a handwheel; according to the welding width of the cable tray, the staff rotates the handwheel, so that the two-way screw can adjust the spacing between the two sets of splints with the cooperation of the light bar, thereby improving flexibility.

[0008] Preferably, the welding assembly includes a side bracket, a polished rod, a motor, a lead screw, a movable seat, a bracket, a cross plate, a mounting plate, a cylinder, a welding head and a fixing bolt. A group of side brackets are respectively provided on the left and right sides of the top of the No. 1 support frame. A lead screw is rotatably provided between the two groups of side brackets and a polished rod is fixedly provided. A motor is provided at the outer end of one group of side brackets, and the output end of the motor is connected to the left end of the lead screw. The movable seat is slidably connected to the polished rod and is threadedly connected to the lead screw. A bracket is provided at the bottom end of the movable seat, and a cross plate is provided at the bottom end of the bracket. Two groups of No. 1 strip openings are provided on the cross plate, and two groups of mounting plates are respectively penetrated with the lead screw. A group of cylinders is provided, and a group of welding heads is respectively provided at the bottom end of each group of cylinders, and two groups of No. 2 strip openings are respectively provided on each group of mounting plates, and a group of fixing bolts are respectively passed through each group of No. 2 strip openings, and the fixing bolts are threadedly connected to the top of the cross plate, and each group of cylinders respectively passes through a group of No. 1 strip openings; according to the spacing of the two groups of L-shaped plates, the spacing of the two groups of cylinders is adjusted, and then the motor is started, so that the lead screw drives the movable seat to move left and right with the cooperation of the polished rod, and then the two groups of cylinders are operated to extend, so that the welding head can synchronously weld the L-shaped plate and the connecting plate, thereby improving the processing efficiency.

[0009] Preferably, the material receiving assembly includes a material receiving frame, guide rollers and support legs. The material receiving frame is provided at the right end of the No. 1 support frame, the bottom end of the material receiving frame is provided with support legs, and the top end of the material receiving frame is provided with multiple sets of guide rollers; the multiple sets of electric rollers are started to rotate, so that the welded cable tray is moved to the material receiving frame with the cooperation of the multiple sets of guide rollers, reducing the waste of time and resources.

[0010] Preferably, a baffle is further included. The top of the material receiving rack is provided with a baffle, and the baffle is on the right side of the multiple groups of guide rollers. When the multiple groups of guide rollers assist in transferring the cable tray, the baffle limits the cable tray.

[0011] Preferably, it also includes adjustable feet No. 1 and adjustable feet No. 2. The bottom end of the No. 1 support frame is provided with multiple groups of adjustable feet No. 1, and the bottom end of each group of legs is provided with a group of adjustable feet No. 2; multiple groups of adjustable feet No. 1 and multiple groups of adjustable feet No. 2 cooperate with each other to stably support the No. 1 support frame and the material receiving rack, thereby improving stability.

[0012] Preferably, an anti-collision pad is further included, and an anti-collision pad is provided at the left end of the baffle; the baffle limits the cable tray through the anti-collision pad, reducing the hard contact between the baffle and the cable tray.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: two groups of L-shaped plates are placed symmetrically on multiple groups of electric rollers, and then two groups of connecting plates are placed on the inner sides of the two groups of L-shaped plates respectively, the positioning component positions the spacing between the two groups of L-shaped plates, and then the welding component is operated to weld the L-shaped plates and the connecting plates. After welding is completed, multiple groups of electric rollers are started to move the welded cable tray to the material connection component, and then the staff places another group of L-shaped plates and multiple groups of connecting plates, and then starts the welding component for welding. During the welding process, the staff transfers and stacks the cable trays on the material connection component to reduce the waste of time and resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is an axonometric structural diagram of the present utility model;

[0015] Figure 2 It is a schematic diagram of the explosion structure of the utility model;

[0016] Figure 3 It is an enlarged structural diagram of the structure including the splint and the bidirectional lead screw;

[0017] Figure 4 It is an enlarged structural diagram of the bracket and cylinder and other structures;

[0018] Figure 5 yes Figure 2 A partial enlarged structural diagram of the middle part;

[0019] Figure 6 It is a structural diagram of the cable tray.

[0020] Markings in the attached figure: 1. Support frame No. 1; 2. Electric roller; 3. Bidirectional screw; 4. Light bar; 5. Handwheel; 6. Clamp; 7. Round hole; 8. Side bracket; 9. Light rod; 10. Motor; 11. Screw; 12. Moving seat; 13. Bracket; 14. Cross plate; 15. Mounting plate; 16. Cylinder; 17. Welding head; 18. Fixing bolt; 19. Material receiving rack; 20. Guide roller; 21. Support leg; 22. Baffle; 23. Adjustable foot No. 1; 24. Adjustable foot No. 2; 25. Anti-collision pad. DETAILED DESCRIPTION

[0021] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0022] Example 1

[0023] like Figure 1 and Figure 2 As shown, a cable tray forming and processing welding machine of the present invention includes a No. 1 support frame 1 and an electric roller 2. Multiple groups of electric rollers 2 are rotated inside the No. 1 support frame 1, and also includes a welding component, a positioning component and a material receiving component. The top of the No. 1 support frame 1 is provided with a welding component, the interior of the No. 1 support frame 1 is provided with a positioning component, and the right end of the No. 1 support frame 1 is provided with a material receiving component;

[0024] like Figure 1 、 Figure 2 and Figure 3 As shown, the positioning assembly includes a bidirectional screw 3, a light bar 4, a handwheel 5, a splint 6 and a circular hole 7. The bidirectional screw 3 is rotatably provided inside the No. 1 support frame 1, and the light bar 4 is fixedly provided inside the No. 1 support frame 1. Both sets of splints 6 are threadedly connected to the bidirectional screw 3 and slidably connected to the light bar 4. Each set of splints 6 is provided with multiple sets of circular holes 7, and each set of circular holes 7 is penetrated by a set of electric rollers 2. The front end of the bidirectional screw 3 extends to the front side of the No. 1 support frame 1 and is installed with a handwheel 5;

[0025] like Figure 1 、 Figure 2 and Figure 4 As shown, the welding assembly includes a side bracket 8, a polished rod 9, a motor 10, a screw 11, a movable seat 12, a bracket 13, a cross plate 14, a mounting plate 15, a cylinder 16, a welding head 17 and a fixing bolt 18. A group of side brackets 8 are respectively provided on the left and right sides of the top of the No. 1 support frame 1. A screw 11 is rotatably provided between the two groups of side brackets 8 and a polished rod 9 is fixedly provided. A motor 10 is provided at the outer end of one group of side brackets 8. The output end of the motor 10 is connected to the left end of the screw 11. The movable seat 12 is slidably connected to the polished rod 9 and is screwed with the screw 11. The movable seat 12 is connected with a bracket 13 at the bottom, and a horizontal plate 14 is provided at the bottom of the bracket 13. Two groups of No. 1 strip openings are provided on the horizontal plate 14. Two groups of mounting plates 15 are respectively penetrated by a group of cylinders 16. The bottom of each group of cylinders 16 is respectively provided with a group of welding heads 17. Two groups of No. 2 strip openings are respectively provided on each group of mounting plates 15. A group of fixing bolts 18 are respectively passed through each group of No. 2 strip openings. The fixing bolts 18 are threadedly connected to the top of the horizontal plate 14. Each group of cylinders 16 respectively passes through a group of No. 1 strip openings.

[0026] In this embodiment, according to the welding width of the cable tray, the staff rotates the handwheel 5, so that the bidirectional screw 3 adjusts the spacing between the two groups of clamping plates 6 with the cooperation of the optical rod 4, and places the two groups of L-shaped plates symmetrically on multiple groups of electric rollers 2, and then places the two groups of connecting plates on the inner sides of the two groups of L-shaped plates respectively. According to the spacing between the two groups of L-shaped plates, the spacing between the two groups of cylinders 16 is adjusted, and then the motor 10 is started, so that the screw 11 drives the movable seat 12 to move left and right with the cooperation of the optical rod 9, and then the two groups of cylinders 16 are operated to extend, so that the welding head 17 synchronizes the welding of the L-shaped plate and the connecting plate. After welding is completed, the multiple groups of electric rollers 2 are started to move the welded cable tray to the material connection assembly, and then the staff places another group of L-shaped plates and multiple groups of connecting plates, and then starts the welding assembly for welding. During the welding process, the staff transfers and stacks the cable trays on the material connection assembly to reduce the waste of time and resources.

[0027] Example 2

[0028] like Figure 1 and Figure 2 As shown, a cable tray forming and processing welding machine of the present invention includes a No. 1 support frame 1 and an electric roller 2. Multiple groups of electric rollers 2 are rotated inside the No. 1 support frame 1, and also includes a welding component, a positioning component and a material receiving component. The top of the No. 1 support frame 1 is provided with a welding component, the interior of the No. 1 support frame 1 is provided with a positioning component, and the right end of the No. 1 support frame 1 is provided with a material receiving component;

[0029] like Figure 1 、 Figure 2 and Figure 3 As shown, the positioning assembly includes a bidirectional screw 3, a light bar 4, a handwheel 5, a splint 6 and a circular hole 7. The bidirectional screw 3 is rotatably provided inside the No. 1 support frame 1, and the light bar 4 is fixedly provided inside the No. 1 support frame 1. Both sets of splints 6 are threadedly connected to the bidirectional screw 3 and slidably connected to the light bar 4. Each set of splints 6 is provided with multiple sets of circular holes 7, and each set of circular holes 7 is penetrated by a set of electric rollers 2. The front end of the bidirectional screw 3 extends to the front side of the No. 1 support frame 1 and is installed with a handwheel 5;

[0030] like Figure 1 、 Figure 2 and Figure 4As shown, the welding assembly includes a side bracket 8, a polished rod 9, a motor 10, a screw 11, a movable seat 12, a bracket 13, a cross plate 14, a mounting plate 15, a cylinder 16, a welding head 17 and a fixing bolt 18. A group of side brackets 8 are respectively provided on the left and right sides of the top of the No. 1 support frame 1. A screw 11 is rotatably provided between the two groups of side brackets 8 and a polished rod 9 is fixedly provided. A motor 10 is provided at the outer end of one group of side brackets 8. The output end of the motor 10 is connected to the left end of the screw 11. The movable seat 12 is slidably connected to the polished rod 9 and is screwed with the screw 11. The bottom end of the movable seat 12 is provided with a bracket 13, and the bottom end of the bracket 13 is provided with a horizontal plate 14. Two groups of No. 1 strip openings are provided on the horizontal plate 14. A group of cylinders 16 are respectively provided on the two groups of mounting plates 15. A group of welding heads 17 are respectively provided at the bottom end of each group of cylinders 16. Two groups of No. 2 strip openings are respectively provided on each group of mounting plates 15. A group of fixing bolts 18 are respectively passed through each group of No. 2 strip openings. The fixing bolts 18 are threadedly connected to the top end of the horizontal plate 14. Each group of cylinders 16 respectively passes through a group of No. 1 strip openings.

[0031] like Figure 1 and Figure 2 As shown, the material receiving assembly includes a material receiving frame 19, guide rollers 20 and support legs 21. The right end of the No. 1 support frame 1 is provided with the material receiving frame 19, the bottom end of the material receiving frame 19 is provided with support legs 21, and the top end of the material receiving frame 19 is provided with multiple groups of guide rollers 20;

[0032] It also includes a baffle 22, a No. 1 adjustable foot 23, a No. 2 adjustable foot 24 and an anti-collision pad 25. The baffle 22 is provided at the top of the material receiving frame 19, and the baffle 22 is on the right side of the multiple groups of guide rollers 20. The bottom end of the No. 1 support frame 1 is provided with multiple groups of No. 1 adjustable feet 23, and the bottom end of each group of legs 21 is respectively provided with a group of No. 2 adjustable feet 24, and the left end of the baffle 22 is provided with an anti-collision pad 25.

[0033] In this embodiment, according to the welding width of the cable tray, the staff rotates the hand wheel 5, so that the bidirectional screw 3 adjusts the spacing between the two groups of splints 6 in cooperation with the light rod 4, and the two groups of L-shaped plates are symmetrically placed on the multiple groups of electric rollers 2. Then, the two groups of connecting plates are placed on the inner sides of the two groups of L-shaped plates respectively. According to the spacing between the two groups of L-shaped plates, the spacing between the two groups of cylinders 16 is adjusted, and then the motor 10 is started, so that the screw 11 drives the moving seat 12 to move left and right in cooperation with the light rod 9, and then the two groups of cylinders 16 are operated to extend. Thereby, the welding head 17 performs synchronous welding of the L-shaped plate and the connecting plate. After welding is completed, multiple sets of electric rollers 2 are started, so that the welded cable tray is moved to the material receiving rack 19 with the cooperation of multiple sets of guide rollers 20. When multiple sets of guide rollers 20 assist in the transfer of the cable tray, the baffle 22 limits the cable tray. Then the staff places another set of L-shaped plates and multiple sets of connecting plates. After that, during the process of starting the welding assembly for welding, the staff transfers and stacks the cable trays on the material receiving assembly to reduce the waste of time and resources.

[0034] The electric roller 2, cylinder 16, welding head 17 and motor 10 of the cable tray forming and processing welding machine of the utility model are purchased on the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in this field to make creative labor.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A cable tray forming and processing welding machine, comprising a No. 1 support frame (1) and an electric roller (2), wherein the No. 1 support frame (1) is internally provided with a plurality of groups of electric rollers (2) for rotation, characterized in that: It also includes a welding assembly, a positioning assembly and a material connection assembly. The top of the No. 1 support frame (1) is provided with a welding assembly, the interior of the No. 1 support frame (1) is provided with a positioning assembly, and the right end of the No. 1 support frame (1) is provided with a material connection assembly. The positioning assembly comprises a bidirectional screw (3), a light bar (4), a hand wheel (5), a clamping plate (6) and a circular hole (7); the bidirectional screw (3) is rotatably arranged inside the No. 1 support frame (1); the light bar (4) is fixedly arranged inside the No. 1 support frame (1); the two groups of clamping plates (6) are both threadedly connected to the bidirectional screw (3) and slidably connected to the light bar (4); each group of clamping plates (6) is provided with multiple groups of circular holes (7); each group of circular holes (7) is penetrated by a group of electric rollers (2); the front end of the bidirectional screw (3) extends to the front side of the No. 1 support frame (1) and is installed with a hand wheel (5); The welding assembly comprises a side bracket (8), a polished rod (9), a motor (10), a lead screw (11), a movable seat (12), a bracket (13), a transverse plate (14), a mounting plate (15), a cylinder (16), a welding head (17) and a fixing bolt (18). A group of side brackets (8) are respectively provided on the left and right sides of the top of the No. 1 support frame (1). A lead screw (11) is rotatably provided between the two groups of side brackets (8) and a polished rod (9) is fixedly provided. A motor (10) is provided at the outer end of one group of side brackets (8). The output end of the motor (10) is connected to the left end of the lead screw (11). The movable seat (12) is slidably connected to the polished rod (9) and The movable seat (12) is threadedly connected to the lead screw (11), and a bracket (13) is provided at the bottom end of the bracket (13), and a horizontal plate (14) is provided at the bottom end of the bracket (13). Two groups of No. 1 strip openings are provided on the horizontal plate (14), and a group of cylinders (16) are respectively provided through the two groups of mounting plates (15). A group of welding heads (17) are respectively provided at the bottom end of each group of cylinders (16). Two groups of No. 2 strip openings are respectively provided on each group of mounting plates (15), and a group of fixing bolts (18) are respectively provided in each group of No. 2 strip openings. The fixing bolts (18) are threadedly connected to the top end of the horizontal plate (14), and each group of cylinders (16) respectively passes through a group of No. 1 strip openings. The material receiving assembly comprises a material receiving frame (19), guide rollers (20) and legs (21); the right end of the No. 1 support frame (1) is provided with a material receiving frame (19); the bottom end of the material receiving frame (19) is provided with legs (21); and the top end of the material receiving frame (19) is provided with multiple groups of guide rollers (20).

2. A cable tray forming and welding machine according to claim 1, characterized in that: The material receiving frame (19) further comprises a baffle (22). The baffle (22) is provided at the top end of the material receiving frame (19). The baffle (22) is located on the right side of the plurality of guide rollers (20).

3. A cable tray forming and welding machine according to claim 1, characterized in that: It also includes a No. 1 adjustable foot (23) and a No. 2 adjustable foot (24), wherein the bottom end of the No. 1 support frame (1) is provided with multiple groups of No. 1 adjustable feet (23), and the bottom end of each group of supporting legs (21) is respectively provided with a group of No. 2 adjustable feet (24).

4. A cable tray forming and welding machine as claimed in claim 2, characterized in that: It also includes an anti-collision pad (25), and the left end of the baffle (22) is provided with the anti-collision pad (25).

Citation Information

Patent Citations

  • Cable bridge forming and processing welding machine

    CN217571487U