Visual blending cylinder constant volume device
By installing a camera and a visual host on the mixing cylinder and combining wireless connection and networking technology, the problems of liquid level error and safety hazards in the mixing cylinder constant volume device were solved, and accurate liquid level monitoring and remote operation were achieved.
Patent Information
- Application Number
- CN202422126811.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing mixing cylinder constant volume device requires the use of both a differential pressure gauge and a liquid level tube for confirmation. The liquid level tube type requires the operator to look up on site for observation, which may result in actual liquid level errors and safety hazards, affecting product quality.
A camera and a visual host are installed on the mixing cylinder. The camera cooperates with the liquid level tube to accurately read the liquid level data, and remote monitoring is carried out using wireless connection and networking technology.
It reduces the error in liquid level reading, improves the accuracy and safety of volume determination, provides convenient operation, and supports real-time viewing on mobile devices.
Smart Images

Figure CN223307641U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing cylinder volume determination, in particular to a visual mixing cylinder volume determination device. Background Art
[0002] Mixing tanks are commonly used in the chemical, pharmaceutical, and food processing industries for a variety of processes, including mixing, dissolving, emulsifying, and homogenizing. To ensure consistent production processes and product quality, mixing tanks require level control to adjust the liquid to a predetermined volume or maintain a specific level.
[0003] Currently, the liquid level display in the mixing tank is confirmed by two methods: one is the differential pressure gauge type, and the other is the liquid level tube type. Both methods need to be confirmed at the same time to accurately determine the volume. In addition, the liquid level tube type can only be viewed by the operator by looking up at the scene. Due to the upward observation and the long distance, there is a large degree of actual error in the liquid level and a safety hazard of personnel climbing operations, which has a great impact on product quality. Utility Model Content
[0004] The purpose of the present utility model is to provide a visual mixing cylinder volume determination device to solve the problem raised in the above background technology that the mixing cylinder volume determination in the current market can only be accurately determined after being confirmed by both a differential pressure gauge and a liquid level tube type. The liquid level tube type requires the operator to look up on site for observation. Due to the upward observation and the long distance, there are great errors in the actual liquid level and safety hazards caused by personnel climbing operations, which have a great impact on product quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a visual mixing cylinder volume fixing device, comprising a mixing cylinder volume fixing device body and a mixing cylinder, the mixing cylinder volume fixing device body is provided with a visual host and a camera, and the camera is located on the side of the mixing cylinder, the mixing cylinder volume fixing device body is also provided with a main electric cabinet, and the visual host is installed on the outside of the main electric cabinet, the main electric cabinet is also installed with an optical modem and a wireless router, a liquid level tube is also installed on the side of the mixing cylinder, and the camera is horizontally facing the liquid level tube, and the camera and the visual host are connected by signal, so that the operator can accurately read the data on the liquid level tube through the cooperation of the visual host and the camera.
[0006] Preferably, a transversely arranged mounting bracket is further provided on the main body of the mixing cylinder constant volume device, and one end of the mounting bracket is welded and fixed to the frame used for positioning the liquid level tube.
[0007] Preferably, a movable connecting sleeve is sleeved on the mounting bracket, and the lower end of the movable connecting sleeve is plugged and fastened with the bracket vertical rod.
[0008] Preferably, a sleeve connecting seat is also provided on the vertical rod of the bracket, and a camera mounting frame with an L-shaped structure is provided on the side of the sleeve connecting seat, and the camera is installed on the camera mounting frame.
[0009] Preferably, a connecting piece is welded and fixed to the side of the camera mounting bracket, and the connecting piece is screwed and fixed to the side of the sleeve connecting seat.
[0010] Preferably, the wireless router is plug-connected to the optical modem via a network cable, and the visual host and the camera are both connected wirelessly.
[0011] Preferably, the power supply lines of the wireless router, optical modem, visual host and camera are all connected to the power distribution module of the main power cabinet.
[0012] Compared with the existing technology, the beneficial effects of the present invention are as follows: the visual mixing cylinder volume setting device is equipped with a camera at the liquid level tube, and is used in conjunction with the camera through a visual host, so that the operator only needs to operate the visual host at the main power cabinet to switch the screen. The camera is placed horizontally with the liquid level, which reduces the error in the actual reading data and provides convenience for the volume setting of the mixing cylinder. The visual mixing cylinder volume setting device uses a visual host in combination with a camera to achieve visual monitoring of the mixing cylinder liquid level tube. Four cameras are set up, a wireless network is added, and they are connected through networking. In addition, remote monitoring on the mobile terminal is added, which can be viewed in real time through the mobile phone terminal, which is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic structural diagram of a visual mixing cylinder volume-fixing device of the utility model;
[0014] Figure 2 This utility model is a visual mixing cylinder volume setting device Figure 1 A in the middle is an enlarged structural diagram;
[0015] Figure 3 This is a schematic diagram of the network connection structure of a visual mixing cylinder volume setting device in this utility model, in which the visual host and camera are connected through a network.
[0016] In the figure: 1. Main body of the mixing cylinder constant volume device; 2. Mounting bracket; 3. Liquid level pipe; 4. Mixing cylinder; 5. Camera; 6. Camera mounting bracket; 7. Visual host; 8. Main electrical cabinet; 9. Bracket vertical rod; 10. Sleeve connecting seat; 11. Optical modem; 12. Active connecting sleeve; 13. Connecting piece; 14. Wireless router. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] See also Figure 1-3The utility model provides a technical solution: a visual mixing cylinder volume determination device, comprising a mixing cylinder volume determination device body 1 and a mixing cylinder 4, the mixing cylinder volume determination device body 1 is provided with a visual host 7 and a camera 5, and the camera 5 is located on the side of the mixing cylinder 4, the mixing cylinder volume determination device body 1 is also provided with a main power cabinet 8, and the visual host 7 is installed outside the main power cabinet 8, the main power cabinet 8 is also installed with an optical modem 11 and a wireless router 14, a liquid level tube 3 is also installed on the side of the mixing cylinder 4, and the camera 5 is horizontally facing the liquid level tube 3, the mixing cylinder volume determination device body 1 is also provided with a horizontally arranged mounting bracket 2, and one end of the mounting bracket 2 is welded and fixed to the liquid level tube 3. The mounting bracket 2 is provided with a movable connecting sleeve 12, and the lower end of the movable connecting sleeve 12 is plugged and fastened with a bracket vertical rod 9. This structure can adjust the bracket vertical rod 9 through the movable connecting sleeve 12, thereby controlling the distance between the camera 5 and the liquid level tube 3, and better performing constant volume monitoring processing. In addition, the signal connection between the camera 5 and the visual host 7 enables the operator to accurately read the data on the liquid level tube 3 through the cooperation of the visual host 7 and the camera 5. A sleeve connecting seat 10 is also provided on the bracket vertical rod 9, and the sleeve connecting seat 10 side The surface is provided with an L-shaped camera mounting frame 6, and the camera 5 is installed on the camera mounting frame 6. This structure can control the installation height of the camera 5 by moving the sleeve connecting seat 10 on the bracket vertical rod 9, so that the camera 5 can accurately monitor the required position on the liquid level tube 3. A connecting piece 13 is welded and fixed on the side of the camera mounting frame 6, and the connecting piece 13 is screwed and fixed to the side of the sleeve connecting seat 10. This structure can adjust the angle of the camera mounting frame 6 and the bracket vertical rod 9, thereby controlling the horizontal installation of the camera 5 relative to the liquid level tube 3. The wireless router 14 is plugged into the optical modem 11 through a network cable, and the visual host 7 and the camera The cameras 5 are all connected wirelessly. This structure cooperates with the existing wireless router 14 and optical modem 11 to achieve wireless connection between the visual host 7 and the camera 5, realize remote monitoring of the mobile terminal, and can be viewed in real time through the mobile phone. The power supply lines of the wireless router 14, optical modem 11, visual host 7 and camera 5 are all connected to the power distribution module of the main power cabinet 8. In this structure, the visual host 7 is installed outside the main power cabinet 8, so that the operator can directly operate the visual host 7 at the main power cabinet 8 to switch the screen. Four cameras 5 are set and connected through networking to achieve switching of four monitoring screens. At the same time, it is low-cost, easy to install, and easy to adjust the cylinder volume.
[0019] Working principle: When using the visual mixing cylinder volume fixing device, first, the mixing cylinder volume fixing device body 1 uses the camera 5 to monitor the liquid level tube 3, and operates the visual host 7 at the main power cabinet 8 to switch the monitoring screen of the camera 5. The camera 5 and the visual host 7 are wirelessly connected with the cooperation of the optical modem 11 and the wireless router 14, and remote monitoring can also be realized. By setting the camera 5 horizontally relative to the liquid level tube 3, the actual reading data error is reduced. The camera 5 is fixed to the side of the sleeve connecting seat 10 by the camera mounting bracket 6 through the connecting piece 13. The relative angle of the camera mounting bracket 6 can be adjusted according to time requirements to ensure that the camera 5 is set horizontally relative to the liquid level tube 3. By adjusting the position of the sleeve connecting seat 10 on the bracket vertical rod 9, the monitoring height position of the camera 5 can be controlled. By adjusting the position of the movable connecting sleeve 12 on the mounting bracket 2, the distance between the camera 5 and the liquid level tube 3 can be controlled, so as to better perform the volume fixing operation of the mixing cylinder 4, thereby completing a series of tasks.
[0020] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A visual mixing cylinder volume setting device, comprising a mixing cylinder volume setting device body (1) and a mixing cylinder (4), characterized in that: The mixing cylinder volume setting device body (1) is provided with a visual host (7) and a camera (5), and the camera (5) is located on the side of the mixing cylinder (4). The mixing cylinder volume setting device body (1) is also provided with a main electric cabinet (8), and the visual host (7) is installed outside the main electric cabinet (8). An optical modem (11) and a wireless router (14) are also installed in the main electric cabinet (8). A liquid level tube (3) is also installed on the side of the mixing cylinder (4), and the camera (5) is horizontally facing the liquid level tube (3). A signal connection is established between the camera (5) and the visual host (7), so that an operator can accurately read data on the liquid level tube (3) through the cooperation of the visual host (7) and the camera (5).
2. A visual mixing cylinder volume determination device according to claim 1, characterized in that: The main body (1) of the mixing cylinder volume-fixing device is also provided with a transversely arranged mounting bracket (2), and one end of the mounting bracket (2) is welded and fixed to a frame for positioning the liquid level pipe (3).
3. A visual mixing cylinder volume determination device according to claim 2, characterized in that: A movable connection sleeve (12) is sleeved on the mounting bracket (2), and the lower end of the movable connection sleeve (12) is plugged and fastened to the bracket vertical rod (9).
4. A visual mixing cylinder volume determination device according to claim 3, characterized in that: The bracket vertical rod (9) is also provided with a sleeve connecting seat (10), and a camera mounting frame (6) with an L-shaped structure is provided on the side of the sleeve connecting seat (10), and the camera (5) is installed on the camera mounting frame (6).
5. A visual mixing cylinder volume determination device according to claim 4, characterized in that: A connecting piece (13) is welded and fixed to the side of the camera mounting frame (6), and the connecting piece (13) is screwed and fixed to the side of the sleeve connecting seat (10).
6. The visual mixing cylinder volume determination device according to claim 1, characterized in that: The wireless router (14) is plug-connected to the optical modem (11) via a network cable, and the visual host (7) and the camera (5) are both connected wirelessly.
7. The visual mixing cylinder volume determination device according to claim 6, characterized in that: The power supply lines of the wireless router (14), optical modem (11), visual host (7) and camera (5) are all connected to the power distribution module of the main power cabinet (8).