Harvesting device for corn harvester

By integrating a rotary motor, mounting frame, water tank and water level sensor into the harvesting device, the problems of corn stalk and leaf adhesion and inconvenience in water level monitoring are solved, automatic cleaning and real-time water level monitoring are achieved, and the efficiency and cleanliness of the harvester are improved.

CN223310296UActive Publication Date: 2025-09-09JILIN SHUNKUN ELECTRIC VEHICLE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422756981.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-09
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

During the harvesting process of the existing corn harvester, corn stalks and leaves are easily stuck together, affecting the harvesting speed and the cleanliness of the device. At the same time, it is inconvenient to monitor the water level in the water tank, making cleaning and water level judgment difficult.

Method used

A harvesting device was designed, which integrated a rotating motor, a mounting frame, a water tank, a water pump and a water level sensor. The rotating motor drives the water tank to rotate and the water pump is used to pump water to the sprinkler pipe. The sprinkler head cleans the surface of the row divider and the harvesting knife, and the water level in the water tank is monitored in real time.

Benefits of technology

It realizes automatic cleaning of the surface of the rower and harvester knife, ensuring harvesting efficiency and device cleanliness, and at the same time realizes real-time monitoring of the water level in the water tank, simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223310296U_ABST
    Figure CN223310296U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of corn harvesting, and discloses a harvesting device for a corn harvester, which comprises harvesting equipment, the inner wall of the harvesting equipment is connected with a connecting plate, the outer wall of the connecting plate is provided with a row dividing device, the bottom of the row dividing device is provided with a harvesting cutter, the bottom of the row dividing device is connected with a ground contact piece, and the ground contact piece is connected with the harvesting cutter. According to the harvesting device for the corn harvester, a rotating motor, a mounting frame, a water tank, a water suction pump and a spray head on the harvesting device are used in cooperation, so that when the rotating motor on the harvesting device outputs rotating power, the rotating motor drives the water tank, the water suction pump and the spray head to rotate; the water tank is driven by the mounting frame to rotate, and a water source in the inner cavity of the water tank is pumped by the water suction pump to enter the inner cavity of the spraying pipe, so that the water source is finally sprayed out from the spray heads, and the spray heads on the device are used for washing crushed corn straw leaves on the surfaces of the row dividing device and the harvesting knife.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of corn harvesting, in particular to a harvesting device for a corn harvester. Background Art

[0002] The harvesting device of a corn harvester is a key component for achieving efficient and high-quality harvesting. By understanding its composition, working principle, characteristics and advantages, as well as usage and maintenance recommendations, we can better play the role of the corn harvester and improve agricultural production efficiency and quality.

[0003] When harvesting corn, the existing corn harvester device needs to use the harvesting device at the front end of the harvester to aim at the low area of ​​the corn, and use the separator and harvesting knife on the harvesting device to divide and collect the corn berries on the corn stalks while the harvester moves forward. However, during the harvesting process, the broken leaves of the corn stalks often stick to the harvesting device, affecting the subsequent harvesting speed and the cleanliness of the device, which requires cleaning work. When cleaning the surface of the harvesting device, the clean water level in the water tank needs to be monitored to facilitate the staff to understand the water level of the water tank. Therefore, a harvesting device for corn harvesters that solves the above problems is needed. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides a harvesting device for a corn harvester, which has the advantages of cleaning the machine surface and monitoring the water level, and solves the problems raised by the above-mentioned background technology.

[0005] The utility model provides the following technical solutions: a harvesting device for a corn harvester, comprising a harvesting device, the inner wall of the harvesting device is connected with a connecting plate, the outer wall of the connecting plate is installed with a sorter, the bottom of the sorter is provided with a harvesting knife, the bottom of the sorter is connected with a ground contact piece, the inner wall of the harvesting device is movably connected with a rotating cylinder, the outer wall of the rotating cylinder is connected with threaded leaves, the outer wall of the harvesting device is installed with a casing, the outer wall of the casing is provided with a conveying port, the outer wall of the harvesting device is installed with a fence, the outer wall of the fence is connected with a fixing frame, the outer wall of the casing is installed with a rotating motor, the power output shaft of the rotating motor is fixedly connected with a rotating tooth, the outer wall of the rotating tooth is sleeved with a mounting frame, the outer wall of the mounting frame is fixedly installed with a water tank, the outer wall of the water tank is installed with a water level sensor, the outer wall of the water tank is fixedly installed with a water pump, the outer wall of the water tank is fixedly connected with a spray pipe, and the outer wall of the spray pipe is provided with a spray head.

[0006] As a preferred technical solution of the present invention, the number of the harvesting knives is the same as that of the sorters, and there is a harvesting knife at the bottom of each sorter.

[0007] As a preferred technical solution of the present invention, the divider is inclined downward by 30 degrees, and the outer wall of the ground contact piece is in contact with the ground.

[0008] As a preferred technical solution of the present invention, the power output shaft of the rotating motor is fixedly connected to the rotating shaft, and the rotating motor is connected to the rotating teeth through the rotating shaft.

[0009] As a preferred technical solution of the present invention, the water level sensor extends into the inner cavity of the water tank, and the mounting bracket rotates clockwise with the water tank.

[0010] As a preferred technical solution of the present invention, there are several nozzles, and the nozzles are arranged on the outer wall of the spray pipe.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The harvesting device for a corn harvester cooperates with the rotating motor, mounting frame, water tank, water pump, and nozzle on the device. When the rotating motor on the device outputs rotational power, it first drives the water tank to rotate by utilizing the mounting frame, and utilizes the water pump to pump the water source in the inner cavity of the water tank into the inner cavity of the spray pipe, so that the water source is finally sprayed out from the nozzle, and then the nozzle on the device flushes the corn stalk and leaves on the surface of the separator and harvesting knife.

[0013] 2. The harvesting device for a corn harvester cooperates with the rotating motor, mounting frame, water tank, and water level sensor on the device so that when the rotating motor on the device outputs rotational power, the mounting frame drives the water tank to rotate clockwise by a certain angle. When the nozzle outputs cleaning water, the water level sensor on the device monitors the water level in the water tank cavity in real time. Therefore, when the water tank on the device outputs cleaning water, if the storage water level is too low, the water level sensor can be used to monitor the situation in the water tank cavity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a top view;

[0016] Figure 3 This is a schematic diagram of the structure of the water pump of the utility model;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the water tank of the utility model;

[0018] Figure 5 For this utility model Figure 4A magnified schematic diagram of the structure in the middle.

[0019] In the figure: 1. Harvesting equipment; 2. Connecting plate; 3. Sorting device; 4. Harvesting knife; 5. Ground contact piece; 6. Rotating cylinder; 7. Threaded blade; 8. Casing; 9. Delivery port; 10. Fence; 11. Fixing frame; 12. Rotating motor; 13. Rotating gear; 14. Mounting frame; 15. Water tank; 16. Water level sensor; 17. Water pump; 18. Sprinkler pipe; 19. Sprinkler head. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-Figure 5 A harvesting device for a corn harvester includes a harvesting device 1, the inner wall of the harvesting device 1 is connected to a connecting plate 2, the outer wall of the connecting plate 2 is installed with a sorter 3, the bottom of the sorter 3 is provided with a harvesting knife 4, the bottom of the sorter 3 is connected with a ground contact piece 5, the inner wall of the harvesting device 1 is movably connected to a rotating cylinder 6, the outer wall of the rotating cylinder 6 is connected with a threaded leaf 7, the outer wall of the harvesting device 1 is installed with a casing 8, the outer wall of the casing 8 is provided with a conveying port 9, the outer wall of the harvesting device 1 is installed with a hurdle 10, the outer wall of the hurdle 10 is connected with a fixing frame 11, the outer wall of the casing 8 is installed with a rotating motor 12, the power output shaft of the rotating motor 12 is fixedly connected with a rotating gear 13, the rotating gear The outer wall of 13 is sleeved with a mounting bracket 14, and a water tank 15 is fixedly installed on the outer wall of the mounting bracket 14. A water level sensor 16 is installed on the outer wall of the water tank 15, and a water pump 17 is fixedly installed on the outer wall of the water tank 15. The outer wall of the water tank 15 is fixedly connected to a spray pipe 18, and a nozzle 19 is provided on the outer wall of the spray pipe 18. Through the mutual use of the water pump 17, the water tank 15 and the spray pipe 18 on the device, the water pump 17 on the device is installed on the outer wall of the water tank 15, and the water pump 17 is used to pump the water in the inner cavity of the water tank 15, and the water pump 17 on the device transports the water to the inner cavity of the spray pipe 18, so that the spray pipe 18 on the device can obtain sufficient water.

[0022] In a preferred embodiment, the number of harvesting knives 4 is the same as that of sorters 3, and there is a harvesting knife 4 at the bottom of each sorter 3. By having the same number of harvesting knives 4 as that of sorters 3 on the device, when the harvesting knives 4 on the device are set at the bottom of the sorter 3, each harvesting knife 4 is staggered with each other, and the harvesting knives 4 perform a cutting operation on the corn, thereby enabling the harvesting knives 4 on the device to cut the corn passing through.

[0023] In a preferred embodiment, the sorter 3 is tilted downward at 30°, and the outer wall of the ground contact piece 5 is in contact with the ground. The sorter 3 on the device is tilted downward at 30°, so that when the sorter 3 on the device is tilted downward, the ground contact piece 5 is at the bottom of the sorter 3 facing the ground, and the sorter 3 on the device is in a bumpy process, so that the ground contact piece 5 on the device contacts the ground first, thereby preventing the sorter 3 from contacting the ground.

[0024] In a preferred embodiment, the power output shaft of the rotating motor 12 is fixedly connected to the rotating shaft, and the rotating motor 12 is connected to the rotating tooth 13 through the rotating shaft. The power output shaft of the rotating motor 12 on the device is fixedly connected to the rotating shaft, so that when the rotating motor 12 on the device outputs rotational power, the rotating tooth 13 is controlled by the rotating shaft, so that the rotating tooth 13 on the device synchronously drives the mounting frame 14 to rotate.

[0025] In a preferred embodiment, the water level sensor 16 extends into the inner cavity of the water tank 15, and the mounting bracket 14 rotates clockwise with the water tank 15, extending into the inner cavity of the water tank 15 through the water level sensor 16 on the device, so that the water level sensor 16 on the device monitors the water level in the inner cavity of the water tank 15 in real time, and the data obtained by the water level sensor 16 is displayed on the outer wall of the water level sensor 16, so that the staff can understand the water level in the inner cavity of the water tank 15 outside the device.

[0026] In a preferred embodiment, the number of nozzles 19 is several, and several nozzles 19 are arranged on the outer wall of the spray pipe 18. When the nozzles 19 on the device are arranged on the outer wall of the spray pipe 18, the spray pipe 18 on the device is driven with the rotation of the mounting frame 14, so that the mounting frame 14 on the device rotates synchronously with the water tank 15, the water pump 17, and the spray pipe 18, and after the rotation, the head of the nozzle 19 is aligned with the surface of the sorter 3 and the harvester 4.

[0027] Working principle: first, through the mutual cooperation of the rotating motor 12, the mounting frame 14, the water tank 15, the water pump 17 and the nozzle 19 on the device, when the rotating motor 12 on the device outputs the rotating power, the mounting frame 14 is used to drive the water tank 15 to rotate, and the water pump 17 is used to pump the water source in the inner cavity of the water tank 15 into the inner cavity of the spray pipe 18, so that the water source is finally sprayed out from the nozzle 19, and then the nozzle 19 on the device flushes the corn stalks and leaves on the surface of the sorter 3 and the harvester 4, and then the corn stalks and leaves on the surface of the harvester 4 are washed by the device. The upper rotating motor 12, the mounting bracket 14, the water tank 15 and the water level sensor 16 cooperate with each other, so that when the rotating motor 12 on the device outputs rotational power, the mounting bracket 14 is used to drive the water tank 15 to rotate clockwise by a certain angle, and when the nozzle 19 outputs cleaning water, the water level sensor 16 on the device is used to monitor the water level in the inner cavity of the water tank 15 in real time, so that when the water tank 15 on the device outputs clean water, if the storage water level is too low, the water level sensor 16 is used to monitor the situation in the inner cavity of the water tank 15.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A harvesting device for a corn harvester, comprising a harvesting device (1), characterized in that: The inner wall of the harvesting device (1) is connected to a connecting plate (2), the outer wall of the connecting plate (2) is installed with a sorter (3), the bottom of the sorter (3) is provided with a harvesting knife (4), the bottom of the sorter (3) is connected to a ground contact piece (5), the inner wall of the harvesting device (1) is movably connected to a rotating cylinder (6), the outer wall of the rotating cylinder (6) is connected to a threaded leaf (7), the outer wall of the harvesting device (1) is installed with a housing (8), the outer wall of the housing (8) is provided with a conveying port (9), the outer wall of the harvesting device (1) is installed with a fence (10), the outer wall of the fence (10) is connected to A fixing frame (11) is connected, a rotating motor (12) is installed on the outer wall of the housing (8), a rotating gear (13) is fixedly connected to the power output shaft of the rotating motor (12), a mounting frame (14) is sleeved on the outer wall of the rotating gear (13), a water tank (15) is fixedly installed on the outer wall of the mounting frame (14), a water level sensor (16) is installed on the outer wall of the water tank (15), a water pump (17) is fixedly installed on the outer wall of the water tank (15), a spray pipe (18) is fixedly connected to the outer wall of the water tank (15), and a spray head (19) is provided on the outer wall of the spray pipe (18).

2. A harvesting device for a corn harvester according to claim 1, characterized in that: The number of the harvesting knives (4) is the same as the number of the sorters (3), and each sorter (3) has a harvesting knife (4) at the bottom.

3. The harvesting device for a corn harvester according to claim 1, characterized in that: The separator (3) is inclined downward at 30°, and the outer wall of the ground contact piece (5) is in contact with the ground.

4. The harvesting device for a corn harvester according to claim 1, characterized in that: The power output shaft of the rotating motor (12) is fixedly connected to the rotating shaft, and the rotating motor (12) is connected to the rotating gear (13) via the rotating shaft.

5. The harvesting device for a corn harvester according to claim 1, characterized in that: The water level sensor (16) extends into the inner cavity of the water tank (15), and the mounting frame (14) rotates clockwise with the water tank (15).

6. The harvesting device for a corn harvester according to claim 1, characterized in that: There are a plurality of nozzles (19), and the nozzles (19) are arranged on the outer wall of the spray pipe (18).