Full-automatic automobile seat grid forming equipment
Through fully automatic automobile seat mesh forming equipment, using yellow rod wire feeding box, braiding machine and servo drive technologies, the problem of low efficiency of semi-automatic production has been solved, efficient and low-cost mesh forming has been achieved, and product stability and consistency have been improved.
Patent Information
- Application Number
- CN202422072834.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-08-26
AI Technical Summary
Most of the existing automotive seat mesh forming equipment is semi-automatic and manually collaborative production, resulting in low production efficiency, high costs, and poor product stability and consistency.
The fully automatic automobile seat mesh forming equipment is adopted. Through the cooperation of the yellow rod wire feeding box, the second yellow rod wire feeding box, the braiding machine, the white tube wire feeding box and the wire winding drum, the fully automatic assembly line operation is realized. The high-precision control of the servo drive and the transplanting robot is combined to ensure the stability and accuracy of the production process.
It improves production efficiency, reduces costs, enhances product stability and consistency, is suitable for large-scale production, reduces mechanical vibration and impact, and improves the integration and intelligence level of equipment.
Smart Images
Figure CN223312925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile seat meshes, in particular to full-automatic automobile seat mesh forming equipment. Background Art
[0002] Car seat grids mainly refer to the grid-like structures in the internal structure of the seat that are used for support, cushioning, ventilation and other functions. They are usually made of different materials and designs to meet the various functional requirements of the seat. These grids support the weight of the passengers and also achieve ventilation, breathability, moisture absorption, perspiration and other functions of the seat through their special materials and structural design, thereby improving the comfort and health of the ride.
[0003] At present, most of the automobile seat mesh forming equipment on the market are in the stage of semi-automatic combined with manual collaborative production, resulting in low production efficiency, high cost and reduced product stability. For this reason, we propose a fully automatic automobile seat mesh forming equipment. Utility Model Content
[0004] The purpose of the present utility model is to provide a fully automatic automobile seat mesh forming device to solve the problem raised in the above background technology that most of the automobile seat mesh forming devices on the market at this stage are in semi-automatic combined with manual collaborative production, resulting in low production efficiency, high cost and reduced product stability. To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic automobile seat mesh forming device, comprising a machine body, both sides of the machine body are fixedly connected to a frame, one side of the top of the machine body is provided with a weaving component, the weaving component comprises a yellow rod wire feeding box 1, the yellow rod wire feeding box 1 is fixedly connected to one side of the top of the machine body, the other side of the top of the machine body is fixedly connected to a yellow rod wire feeding box 2, one side of the yellow rod wire feeding box 2 is fixedly connected to a weaving machine, the top of the machine body is fixedly connected to a white tube wire feeding box, the top of the frame is provided with a steel wire winding drum, through the cooperation between the yellow rod wire feeding box 1, the yellow rod wire feeding box 2, the weaving machine, the white tube wire feeding box and the steel wire winding drum, the fully automatic automobile seat mesh forming device replaces the traditional semi-automatic manual assistance equipment, and is updated to a fully automatic assembly line automatic operation, which helps to improve production efficiency, reduce costs, enhance product stability and consistency, and is very suitable for large-scale production.
[0005] Further preferably, a column is fixedly connected to one side of the top of the body, a beam is fixedly connected to the top of the column, a moving component is provided on one side of the top of the beam, and the moving component includes a cylinder, and the cylinder is fixedly connected to one side of the top of the beam. Through the cooperation between the motor, transplanting robot one and transplanting robot two, the servo drive can provide high-precision position, speed and force control, ensuring that the adjustment process of the transplanting robot becomes simpler and more accurate, and helping the transplanting robot to remain smooth and stable during movement, thereby reducing mechanical vibration and impact during movement and protecting the finished product itself from damage.
[0006] Further preferably, one side of the cylinder is fixedly connected to a movable rod, one end of the movable rod is fixedly connected to a transplanting robot, both sides of the bottom of the transplanting robot are slidably connected to slide rails, and the bottom of the slide rails is fixedly connected to both sides of the top of the beam. The cooperation between the cylinder and the movable rod enables the transplanting robot to move precisely along the slide rails on the beam, thereby realizing precise positioning and transplanting of the woven grid, and improving the degree of automation and accuracy of the production process.
[0007] Further preferably, the top of the body is fixedly connected with a steel wire W forming mechanism, and the top of the body is fixedly connected with a ram horn hook forming one. The steel wire W forming mechanism enhances the load-bearing capacity and stability of the grid by precisely winding the steel wire, thereby improving the overall quality of the seat grid. The setting of the ram horn hook forming one and the ram horn hook forming two not only adds a beautiful decorative effect to the grid, but also provides additional support points, thereby enhancing the practicality and durability of the grid.
[0008] Further preferably, the top of the body is fixedly connected to a yellow rod forming machine, and the other side of the top of the body is fixedly connected to a horn hook forming machine. The yellow rod forming machine is specially designed for forming yellow rod materials, ensuring the precise size and shape of the yellow rod part, improving the overall consistency and aesthetics of the grid, and the automated forming process reduces manual intervention, improves production efficiency, and reduces production costs.
[0009] Further preferably, the bottoms of both sides of the body are movably connected with tripods, and a control table is provided on one side of the body. The control system on the control table enables the operator to conveniently monitor and control the operating status of the equipment, adjust production parameters in time, and improve the controllability and convenience of the production process.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] In the utility model, through the coordination between the yellow rod wire feeding box 1, the yellow rod wire feeding box 2, the braiding machine, the white tube wire feeding box and the wire winding drum, the fully automatic automobile seat mesh forming equipment replaces the traditional semi-automatic manual assistance equipment and is updated to a fully automatic assembly line automatic operation, which helps to improve production efficiency, reduce costs, enhance product stability and consistency, and is very suitable for large-scale production.
[0012] In the present invention, through the cooperation between the motor, transplanting robot 1 and transplanting robot 2, the servo drive can provide high-precision position, speed and force control, ensuring that the adjustment process of the transplanting robot becomes simpler and more accurate, and helping the transplanting robot to remain smooth and stable during movement, thereby reducing mechanical vibration and impact during movement and protecting the finished product itself from damage.
[0013] In this utility model, advanced servo bus control technology is adopted, which not only significantly improves the integration and intelligence level of the system, but also brings unprecedented convenience to the subsequent maintenance and care work. The overall equipment design adopts a sturdy base fixing structure, which not only ensures the stability of the equipment during high-speed and high-precision operation, but also greatly enhances the rigidity of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;
[0015] Figure 2 For this utility model Figure 1 Schematic diagram of the enlarged structure at A in the middle;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;
[0017] Figure 4 This is an enlarged three-dimensional structural diagram of the local details of the utility model;
[0018] Figure 5 This is a schematic diagram of the three-dimensional structure of the utility model Figure 3 .
[0019] In the figure: 1. Machine body; 2. Machine frame; 3. Braiding assembly; 301. Yellow rod wire feeding box 1; 302. Yellow rod wire feeding box 2; 303. Braiding machine; 304. White tube wire feeding box; 305. Wire winding drum; 4. Column; 5. Beam; 6. Moving assembly; 601. Cylinder; 602. Moving rod; 603. Transplanting robot; 604. Slide rail; 7. Wire W forming mechanism; 8. Claw hook forming 1; 9. Yellow rod forming machine; 10. Claw hook forming 2; 11. Tripod; 12. Control table. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0021] See also Figure 1-Figure 5 The utility model provides a technical solution: a fully automatic car seat mesh forming device, comprising a machine body 1, both sides of the machine body 1 are fixedly connected to a frame 2, one side of the top of the machine body 1 is provided with a weaving assembly 3, the weaving assembly 3 comprises a yellow rod wire feeding box 1 301, the yellow rod wire feeding box 1 301 is fixedly connected to one side of the top of the machine body 1, the other side of the top of the machine body 1 is fixedly connected to a yellow rod wire feeding box 2 302, one side of the yellow rod wire feeding box 2 302 is fixedly connected to a weaving machine 303, the top of the machine body 1 is fixedly connected to a white tube wire feeding box 304, the top of the frame 2 is provided with a wire winding drum 305, the staff starts the equipment through the control system on the control table 12, the yellow rod wire feeding box 1 30 1 and the yellow rod wire feeding box 2 302 are respectively loaded with and ready to supply yellow rod materials, the white tube wire feeding box 304 is ready to supply the required white plastic tubes or similar materials, and the wire winding reel 305 is loaded with and ready to supply steel wire. When the equipment is in operation, the yellow rod wire feeding box 1 301 and the yellow rod wire feeding box 2 302 convey the yellow rod materials to the braiding machine 303 through the built-in mechanism. The braiding machine 303 cross-weaves the two yellow rod materials according to the preset program to form the basic structure of the grid. At the same time, the white tube wire feeding box 304 inserts the white plastic tube or similar materials into the woven yellow rod grid in a timely manner. The seven kinds of wires pass through the braiding machine 303, and the wire winding reel 305 starts to rotate, thereby completing the weaving process.
[0022] In this embodiment, Figure 1 、 Figure 2 and Figure 3 As shown, one side of the top of the body 1 is fixedly connected to a column 4, the top of the column 4 is fixedly connected to a beam 5, and a moving component 6 is provided on one side of the top of the beam 5. The moving component 6 includes a cylinder 601, and the cylinder 601 is fixedly connected to one side of the top of the beam 5. A movable rod 602 is fixedly connected to one side of the cylinder 601, and one end of the movable rod 602 is fixedly connected to a transplanting manipulator 603. Both sides of the bottom of the transplanting manipulator 603 are slidably connected to slide rails 604 respectively, and the bottom of the slide rail 604 is fixedly connected to both sides of the top of the beam 5. Driven by the cylinder 601, the transplanting manipulator 603 slides along the slide rail 604 through the movable rod 602 to achieve precise transplanting and position adjustment of the woven grid.
[0023] In this embodiment, Figure 1 、 Figure 3 and Figure 5 As shown, the top of the body 1 is fixedly connected to a steel wire W forming mechanism 7, the top of the body 1 is fixedly connected to a horn hook forming machine 1 8, the top of the body 1 is fixedly connected to a yellow rod forming machine 9, the other side of the top of the body 1 is fixedly connected to a horn hook forming machine 2 10, the bottom of both sides of the body 1 are movably connected to a tripod 11, and a control table 12 is provided on one side of the body 1. Then the grid continues to move toward the steel wire W forming mechanism 7, horn hook forming machine 1 8, yellow rod forming machine 9 and horn hook forming machine 2 10. The steel wire W forming mechanism 7 accurately winds the delivered steel wire according to the preset grid shape and size. The horn hook forming machine 1 8 and the horn hook forming machine 2 10 further process specific parts of the grid to form a horn hook structure to increase the support force and aesthetics of the grid. The yellow rod forming machine 9 is responsible for processing the yellow rod into the required shape and size so that it can be assembled with other parts of the grid. Finally, the grid is moved to the finished product workbench by the transplanting robot 603 to complete the final step.
[0024] The use method and advantages of this utility model: When the fully automatic car seat mesh forming equipment is used, the working process is as follows:
[0025] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, the staff starts the equipment through the control system on the control table 12. The yellow rod wire feeding box 1 301 and the yellow rod wire feeding box 2 302 are respectively loaded and ready to supply yellow rod materials, the white tube wire feeding box 304 is ready to supply the required white plastic tubes or similar materials, and the steel wire winding drum 305 is loaded and ready to supply steel wire. When the equipment is running, the yellow rod wire feeding box 1 301 and the yellow rod wire feeding box 2 302 convey the yellow rod materials to the braiding machine 303 through the built-in mechanism. The braiding machine 303 cross-weaves the two yellow rod materials according to the preset program to form the basic structure of the grid. At the same time, the white tube wire feeding box 304 inserts the white plastic tube or similar materials into the woven yellow rod grid in a timely manner. The seven kinds of wires pass through the braiding machine 303, and the steel wire winding drum 305 starts to rotate, thereby completing the braiding process. Driven by the cylinder 601, the transplanting robot 603 slides along the slide rail 604 through the movable rod 602 to achieve precise transplanting and position adjustment of the woven grid. Then the grid continues to move to the steel wire W forming mechanism 7, the horn hook forming one 8, the yellow rod forming machine 9 and the horn hook forming two 10. The steel wire W forming mechanism 7 accurately winds the delivered steel wire according to the preset grid shape and size. The horn hook forming one 8 and the horn hook forming two 10 further process specific parts of the grid to form a horn hook structure to increase the support force and aesthetics of the grid. The yellow rod forming machine 9 is responsible for processing the yellow rod into the required shape and size so that it can be assembled with other parts of the grid. Finally, the grid is moved to the finished product workbench by the transplanting robot 603 to complete the final step.
[0026] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic automobile seat mesh forming device, comprising a body (1), characterized in that: The two sides of the machine body (1) are fixedly connected to the frame (2); a braiding assembly (3) is provided on one side of the top of the machine body (1); the braiding assembly (3) comprises a yellow rod wire feeding box (1) (301); the yellow rod wire feeding box (1) (301) is fixedly connected to one side of the top of the machine body (1); the other side of the top of the machine body (1) is fixedly connected to a yellow rod wire feeding box (2) (302); one side of the yellow rod wire feeding box (2) (302) is fixedly connected to a braiding machine (303); the top of the machine body (1) is fixedly connected to a white tube wire feeding box (304); and a steel wire winding drum (305) is provided on the top of the frame (2).
2. The fully automatic car seat mesh forming equipment according to claim 1, characterized in that: A column (4) is fixedly connected to one side of the top of the machine body (1), a beam (5) is fixedly connected to the top of the column (4), a moving assembly (6) is provided on one side of the top of the beam (5), and the moving assembly (6) includes a cylinder (601), and the cylinder (601) is fixedly connected to one side of the top of the beam (5).
3. The fully automatic car seat mesh forming equipment according to claim 2, characterized in that: One side of the cylinder (601) is fixedly connected to a movable rod (602), one end of the movable rod (602) is fixedly connected to a transplanting manipulator (603), both sides of the bottom of the transplanting manipulator (603) are slidably connected to slide rails (604), and the bottoms of the slide rails (604) are fixedly connected to both sides of the top of the beam (5).
4. The fully automatic car seat mesh forming equipment according to claim 3, characterized in that: The top of the machine body (1) is fixedly connected to a steel wire W forming mechanism (7), and the top of the machine body (1) is fixedly connected to a horn hook forming mechanism (8).
5. The fully automatic car seat mesh forming equipment according to claim 4, characterized in that: The top of the machine body (1) is fixedly connected to a yellow rod forming machine (9), and the other side of the top of the machine body (1) is fixedly connected to a horn hook forming machine (10).
6. The fully automatic car seat mesh forming equipment according to claim 5, characterized in that: The bottoms of both sides of the machine body (1) are movably connected with tripods (11), and a control table (12) is provided on one side of the machine body (1).