Edge cutting equipment of needling machine

By setting a tensioning structure in the needle loom trimming device and using a spring and rotating rod system to fix the knitted cotton, the deformation and irregularity problems of the knitted cotton during trimming are solved, and a more stable and precise trimming effect is achieved.

CN223316978UActive Publication Date: 2025-09-09YIZHENG XUSHENG MASCH CO LTD
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Patent Information

Application Number
CN202422280298.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-09
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Existing needle looms easily cause deformation of the fabric surface and irregular cutting edges when trimming knitted cotton, making it difficult to effectively fix and tension the knitted cotton.

Method used

A needle loom trimming device was designed. By setting a tensioning structure around the circular saw and using a spring and rotating rod system to keep the cloth taut, the circular saw can fix and tension the knitted cotton during cutting to prevent distortion.

Benefits of technology

It effectively prevents the knitted cotton from twisting and deforming during the edge cutting process and irregular edge cutting, thereby improving the accuracy and stability of edge cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of knitted cotton production, and particularly relates to a needle machine edge cutting device which comprises a machine body, a supporting plate is arranged at the bottom end of the machine body, a bearing supporting column is arranged at the bottom end of the supporting plate, two penetrating holes are formed in the center of the bearing supporting column, and first rotating rods are arranged at the penetrating holes. A second rotating rod is arranged on the side, away from the circular saw, of the first rotating rod, the other end of the first rotating rod and the other end of the second rotating rod are connected to the two sides of a second fixing plate through a second bearing and a third bearing correspondingly, a fourth bearing is arranged on the top side of the second fixing plate and connected with a third rotating rod, and a fifth bearing is arranged at the other end of the third rotating rod. A wheel is arranged outside the fifth bearing, and a third fixing plate is arranged at the top end of the wheel; according to the circular saw, the tensioning structures are arranged on the periphery of the circular saw, and the cloth cover is tightened by rolling the knitted fabric, so that the circular saw plays a role in fixing and tensioning during cutting, and the cloth cover is prevented from being distorted and deformed and the edge cutting part is prevented from being irregular.
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Description

Technical Field

[0001] The utility model belongs to the technical field of knitted cotton production, in particular to a needle loom edge trimming device. Background Art

[0002] Knitted cotton, also known as non-woven fabric or needle-punched cotton, is made of polyester fiber and polyester fiber. It has different textures and hardness depending on the material and production process. It is usually made using a needle-punching machine.

[0003] The needle loom is a blanket-making device that compacts and needles a refractory fiber blanket of a certain thickness to weave it into a refractory fiber blanket. Its structure includes a needle plate, needles, and a pressing plate structure. The needles are injected into the needle plate through the pressing edge structure to drive the silk thread to produce knitted cotton.

[0004] When the existing needle loom machine trims the needle-punched cotton produced, the knitted cotton has a soft texture, which causes the cloth to curl during trimming. This will cause the knitted cotton surface to deform and the trimming area to be irregular. Therefore, a needle loom trimming device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and address the problems existing in the existing equipment, the utility model proposes a needling machine edge trimming device.

[0006] The technical solution adopted by the utility model to solve its technical problems is a needling machine trimming device, comprising a body, a workbench welded to the bottom of the body, a conveyor belt provided on the top of the workbench, a fracture in the center of the conveyor belt, an incision provided on the fracture portion, and limit plates provided on both sides of the incision; a support plate provided at the bottom end of the body, a bearing support provided at the bottom end of the support plate, one side of the bearing support connected to the outside of the circular saw housing by a screw, a No. 1 fixing plate provided on the other side of the circular saw housing, the No. 1 fixing plate and the circular saw housing are clamped by a gasket and a screw respectively; two through holes are opened in the center of the bearing support, and the through hole position is provided. A No. 1 rotating rod is provided, and a No. 2 rotating rod is provided on the side of the No. 1 rotating rod away from the circular saw. The No. 2 rotating rod is fixed to the outside of the bearing support by a No. 1 bearing. The other ends of the No. 1 rotating rod and the No. 2 rotating rod are connected to both sides of the No. 2 fixed plate by a No. 2 bearing and a No. 3 bearing respectively. A No. 4 bearing is provided on the top side of the No. 2 fixed plate, and the No. 4 bearing is connected to the No. 3 rotating rod. A No. 5 bearing is provided on the other end of the No. 3 rotating rod. A wheel is provided outside the No. 5 bearing, and a No. 3 fixed plate is provided on the top of the wheel. A spring is provided on one side of the No. 3 fixed plate, and the other end of the spring is fixed to the bottom end of the No. 2 fixed plate, thereby cutting the knitted cotton.

[0007] Preferably, a protective tube is welded to the outside of the circular saw housing, the top of the protective tube is connected to the No. 2 motor, a switch is provided on one side of the No. 2 motor, the bottom output end of the No. 2 motor is connected to the driving rod, the bottom end of the driving rod is welded with a driving gear, the driving gear is meshed with a transmission gear column, and the other end of the transmission gear column passes through the circular saw housing and is fixedly connected to the circular saw, thereby cutting knitted cotton.

[0008] Preferably, a No. 1 motor is provided inside the top of the fuselage, the output end of the No. 1 motor is connected to a stretching rod, the bottom end of the stretching rod is connected to a support plate, support columns are provided at the bottom ends of the four corners of the support plate, and bearing supports are welded to the bottom ends of the four corner support columns, thereby driving the circular saw to move.

[0009] Preferably, the length of the circular saw portion extending beyond the circular saw housing is consistent with the length of the incision portion; the No. 1 rotating rod and the No. 2 rotating rod are mirror-imaged with the same structure corresponding to the No. 2 fixed plate, and the spring can be installed with a damper, thereby increasing the stability and accuracy of the equipment.

[0010] The utility model is beneficial in that:

[0011] The utility model provides a tensioning structure around the circular saw, and the tensioning structure presses the knitted cloth to make the cloth surface tight, so that the circular saw plays a fixing and tensioning role when cutting, thereby preventing the cloth surface from being twisted and deformed and the cutting edge from being irregular. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 Schematic diagram of the overall structure of the equipment;

[0014] Figure 2 Schematic diagram of the workbench structure;

[0015] Figure 3 It is a schematic diagram of the structure of a circular saw;

[0016] Figure 4 This is a schematic diagram of the circular saw drive structure;

[0017] Figure 5 for Figure 3 Schematic diagram of the structure at A in the middle;

[0018] In the figure: 1. Machine body; 2. Limit plate; 3. Conveyor belt; 4. Workbench; 5. Incision; 6. Motor No. 1; 7. Stretching rod; 8. Support plate; 9. Support column; 10. Bearing support; 11. Bearing No. 3; 12. Gasket; 13. Screw; 14. Fixing plate No. 1; 15. Rotating rod No. 1; 16. Bearing No. 2; 17. Protective tube; 18. Rotating rod No. 2; 19. Bearing No. 1; 20. Motor No. 2; 21. Switch; 22. Fixing plate No. 2; 23. Bearing No. 4; 24. Rotating rod No. 3; 25. Bearing No. 5; 26. Wheel; 27. Fixing plate No. 3; 28. Spring; 29. ​​Drive rod; 30. Drive gear; 31. Transmission gear column; 32. Circular saw housing; 33. Circular saw. DETAILED DESCRIPTION

[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-5As shown, a needling machine trimming device includes a body 1, a workbench 4 is welded to the bottom of the body 1, a conveyor belt 3 is provided on the top of the workbench, the conveyor belt 3 has a fracture in the center, a notch 5 is provided on the fracture part, and limit plates 2 are provided on both sides of the notch 5; a support plate 8 is provided at the bottom end of the body 1, a bearing support 10 is provided at the bottom end of the support plate 8, one side of the bearing support 10 is connected to the outside of the circular saw housing 32 by a screw 13, and the other side of the circular saw housing 32 is provided with a No. 1 fixing plate 14, the No. 1 fixing plate 14 and the circular saw housing 32 are separated The bearing support 10 is clamped by a gasket 12 and a screw 13; the center of the bearing support 10 has two through holes, and a No. 1 rotating rod 15 is provided at the through hole. The No. 1 rotating rod 15 is provided with a No. 2 rotating rod 18 on the side away from the circular saw 33. The No. 2 rotating rod 18 is fixed to the outside of the bearing support 10 by a No. 1 bearing 19. The other ends of the No. 1 rotating rod 15 and the No. 2 rotating rod 18 are respectively connected to both sides of the No. 2 fixing plate 22 by the No. 2 bearing 16 and the No. 3 bearing 11. The top side of the No. 2 fixing plate 22 is provided with a No. 4 bearing 23, and the No. 4 bearing 23 is connected to the No. 3 rotating rod 24. , the other end of the No. 3 rotating rod 24 is provided with a No. 5 bearing 25, the outside of the No. 5 bearing 25 is provided with a wheel 26, the top of the wheel 26 is provided with a No. 3 fixing plate 27, one side of the No. 3 fixing plate 27 is provided with a spring 28, the other end of the spring 28 is fixed to the bottom end of the No. 2 fixing plate 22; when performing the edge trimming work, the operator starts the No. 1 motor 6 and toggles the switch 21 of the No. 2 motor 20. At this time, the No. 1 motor 6 drives the stretching rod 7 to lower the No. 1 fixing plate 8. At this time, the support columns 9 fixed around the No. 1 fixing plate 8 push the bearing support The column 10 is driven by the bearing support 10 to lower the circular saw 33. When the wheels 26 at the four corners of the circular saw 33 contact the conveyor belt 3, the wheels are lifted by the conveyor belt 3, thereby driving the third rotating rod 24, and the third rotating rod 24 drives the second fixed plate 22. Due to the displacement of the second fixed plate 22, the first rotating rod 15 and the second rotating rod 18 are driven to move. Due to the positional structural relationship between the first rotating rod 15 and the second rotating rod 18, the wheel 26 is pushed forward by them and pulled by the spring 28 above the wheel 26, thereby making the wheel close to the conveyor belt.

[0021] A protective tube 17 is welded to the outside of the circular saw housing 32, and the top of the protective tube 17 is connected to the No. 2 motor 20. A switch 21 is provided on one side of the No. 2 motor 20. The bottom output end of the No. 2 motor 20 is connected to the driving rod 29, and a driving gear 30 is welded to the bottom end of the driving rod 29. The driving gear 30 is meshed and connected with a transmission gear column 31, and the other end of the transmission gear column 31 passes through the circular saw housing 32 and is fixedly connected to the circular saw 33; the No. 1 rotating rod and the No. 2 rotating rod are mirror-imaged with the same structure corresponding to the No. 2 fixed plate. When the No. 2 motor 21 is started, the driving rod 29 drives the driving gear 30 to rotate, and thereby drives the transmission gear column 31 to rotate, thereby driving the circular saw 33. At this time, the stretching rod 7 brings the circular saw 33 to the conveyor belt 3, and the circular saw 33 passes through the conveyor belt 3 and enters the incision 5 to trim the knitted cloth.

[0022] Working principle: When trimming, the operator starts the No. 1 motor 6 and turns the switch 21 of the No. 2 motor 20. At this time, the No. 1 motor 6 drives the stretching rod 7 to lower the No. 1 fixed plate 8. At this time, the support column 9 fixed around the No. 1 fixed plate 8 pushes the bearing support 10, and the bearing support 10 drives the circular saw 33 to descend; when the No. 2 motor 21 is started, the driving rod 29 drives the driving gear 30 to rotate, and thereby drives the transmission gear column 31 to rotate, thereby driving the circular saw 33. At this time, the stretching rod 7 brings the circular saw 33 to the conveyor belt 3, and the circular saw 33 is moved to the conveyor belt 3. The saw 33 passes through the conveyor belt 3 and enters the incision 5, thereby cutting the edge of the knitted cloth. When the wheels 26 located at the four corners of the circular saw 33 touch the conveyor belt 3, the wheels are lifted up by the conveyor belt 3, thereby driving the No. 3 rotating rod 24, and the No. 3 rotating rod 24 drives the No. 2 fixed plate 22. Due to the displacement of the No. 2 fixed plate 22, the No. 1 rotating rod 15 and the No. 2 rotating rod 18 are driven to move. Due to the positional structural relationship between the No. 1 rotating rod 15 and the No. 2 rotating rod 18, the wheel 26 is pushed forward by them and pulled by the spring 28 above the wheel 26, thereby making the wheel close to the conveyor belt.

[0023] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0024] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A needling machine trimming device, characterized by: The invention comprises a machine body (1), a workbench (4) is welded to the bottom of the machine body (1), a conveyor belt (3) is provided on the top of the workbench, a fracture is provided in the center of the conveyor belt (3), a notch (5) is provided in the fracture part, and limit plates (2) are provided on both sides of the notch (5); a support plate (8) is provided at the bottom end of the machine body (1), a bearing support (10) is provided at the bottom end of the support plate (8), one side of the bearing support (10) is connected to the outside of the circular saw housing (32) by a screw (13), and the other side of the circular saw housing (32) is provided with a No. 1 fixing plate (14), and the No. 1 fixing plate (14) and the circular saw housing (32) are clamped by a gasket (12) and a screw (13) respectively; two through holes are opened in the center of the bearing support (10), and a No. 1 rotating rod (15) is provided at the through hole position, and the No. 1 rotating rod (15) is away from A No. 2 rotating rod (18) is provided on one side of the circular saw (33), and the No. 2 rotating rod (18) is fixed on the outside of the bearing support (10) by a No. 1 bearing (19). The other ends of the No. 1 rotating rod (15) and the No. 2 rotating rod (18) are connected to both sides of the No. 2 fixed plate (22) by a No. 2 bearing (16) and a No. 3 bearing (11) respectively. A No. 4 bearing (23) is provided on the top side of the No. 2 fixed plate (22), and the No. 4 bearing (23) is connected to the No. 3 rotating rod (24). A No. 5 bearing (25) is provided on the other end of the No. 3 rotating rod (24). A wheel (26) is provided on the outside of the No. 5 bearing (25). A No. 3 fixed plate (27) is provided on the top of the wheel (26). A spring (28) is provided on one side of the No. 3 fixed plate (27), and the other end of the spring (28) is fixed to the bottom end of the No. 2 fixed plate (22).

2. The needling machine trimming device according to claim 1, characterized in that: A protective tube (17) is welded to the outside of the circular saw housing (32), the top of the protective tube (17) is connected to the No. 2 motor (20), a switch (21) is provided on one side of the No. 2 motor (20), the bottom output end of the No. 2 motor (20) is connected to a driving rod (29), the bottom end of the driving rod (29) is welded with a driving gear (30), the driving gear (30) is meshed and connected with a transmission gear column (31), and the other end of the transmission gear column (31) passes through the circular saw housing (32) and is fixedly connected to the circular saw (33).

3. The needling machine trimming device according to claim 1, characterized in that: A No. 1 motor (6) is provided inside the top of the fuselage (1); an output end of the No. 1 motor (6) is connected to a stretching rod (7); a bottom end of the stretching rod (7) is connected to a support plate (8); support columns (9) are provided at the bottom ends of the four corners of the support plate (8); and bearing supports (10) are welded to the bottom ends of the four corner support columns (9).

4. The needling machine trimming device according to claim 1, characterized in that: The length of the portion of the circular saw (33) that exceeds the circular saw housing (32) is consistent with the length of the incision (5).

5. The needling machine trimming device according to claim 1, characterized in that: The first rotating rod (15) and the second rotating rod (18) are mirror-imaged with the same structure corresponding to the second fixing plate (22).

6. The needling machine trimming device according to claim 1, characterized in that: A damper can be installed on the spring (28).