Fixed bed reactor convenient for cleaning residues
By introducing a conical filter screen and a transmission mechanism into a fixed bed reactor, the cumbersome problem of the filter screen needing to be disassembled and cleaned in the prior art is solved, convenient and efficient residue cleaning is achieved, and operational efficiency is improved.
Patent Information
- Application Number
- CN202422789571.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-15
AI Technical Summary
During use of the existing fixed-bed reactor, the filter screen needs to be disassembled for cleaning, which makes the cleaning operation cumbersome and time-consuming.
A fixed bed reactor including a conical filter screen, a brush plate and a transmission mechanism was designed. The brush plate was driven to rotate by the transmission mechanism. When cleaning impurities, the impurities could be collected in an internal threaded barrel through the waste outlet. Later, the internal threaded barrel could be disassembled by twisting the anti-slip sleeve to discharge the residue.
It realizes convenient and efficient residue cleaning, reduces the workload of staff and improves cleaning efficiency.
Smart Images

Figure CN223324508U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fixed bed reactors, and in particular relates to a fixed bed reactor which is convenient for cleaning residues. Background Art
[0002] A fixed-bed reactor is a reactor filled with granular solid catalysts or solid reactants, forming a stacked bed of a certain height. Gases or liquids flow through the interstices between the particles and through the stationary fixed bed, achieving a heterogeneous reaction process. This type of reactor is distinguished by the immobility of the solid particles within the device, unlike moving beds and fluidized beds, where the solid material moves within the device. It is also known as a packed-bed reactor.
[0003] In the prior art, a fixed bed reactor, such as that disclosed in patent CN211886754U, is fixedly mounted together by a hinge between a first filter plate and a second filter plate, the same first mounting plate is welded to the inner walls of the feed pipe and the discharge pipe, the same second mounting plate is welded to the outer surfaces of the first filter plate and the second filter plate, and the first mounting plate and the second mounting plate are fixedly mounted together by a second bolt. When liquid is injected into the fixed bed reactor from the feed pipe, the first filter plate and the second filter plate filter out impurities in the liquid, effectively preventing impurities from clogging the interior of the fixed bed reactor.
[0004] However, during the use of the fixed bed reactor, the staff needs to remove the filter from the reactor before cleaning it. The cleaning operation is relatively cumbersome and time-consuming, which is not conducive to rapid cleaning. Utility Model Content
[0005] The utility model provides a fixed bed reactor which is convenient for cleaning residues, and aims to solve the problem that during use of the fixed bed reactor, workers need to remove the filter screen from the reactor before cleaning it, and the cleaning operation is relatively cumbersome.
[0006] The utility model is realized as follows: a fixed bed reactor for convenient residue cleaning comprises an outer cylinder, the top of the outer cylinder is vertically connected to a feed pipe, the top end of the feed pipe is connected to a filter box, a conical filter screen is fixedly connected to the interior of the filter box, a support plate is fixedly connected to the interior of the filter box, a vertical rod is rotatably connected to the support plate, a brush plate adapted to the conical filter screen is fixedly connected to the bottom end of the vertical rod, and a transmission mechanism for driving the vertical rod to rotate is provided on the surface of the filter box;
[0007] The side wall of the filter box is provided with a waste outlet adapted to the conical filter screen. The side wall of the filter box is fixedly connected to an externally threaded tube covering the outside of the waste outlet. The other end of the externally threaded tube is threadedly connected to an internally threaded barrel. The surface of the internally threaded barrel is fixedly connected to an anti-slip twist sleeve.
[0008] Preferably, the transmission mechanism includes a housing, a motor and a rotating rod, the housing is fixedly connected to the side wall of the filter box, the interior of the housing is fixedly connected to the motor, the output shaft of the motor is fixedly connected to the rotating rod, the other end of the rotating rod rotates and extends to the inner cavity of the filter box, and is fixedly connected to a first bevel gear, and the top end of the vertical rod is fixedly connected to a second bevel gear that meshes with the first bevel gear.
[0009] Preferably, an arc-shaped baffle located above the first bevel gear and the second bevel gear is fixedly connected to the top of the inner cavity of the filter box.
[0010] Preferably, the inner part of the outer cylinder is fixedly connected to the catalytic inner cylinder, an insulation cavity is formed between the outer surface of the catalytic inner cylinder and the inner wall surface of the outer cylinder, and a plurality of heating elements in contact with the surface of the catalytic inner cylinder are arranged inside the insulation cavity.
[0011] Preferably, the top of the feed pipe is connected to the top of the inner cavity of the catalytic inner cylinder, the bottom of the catalytic inner cylinder is vertically connected to a discharge pipe, and the bottom end of the discharge pipe extends to the outside of the outer cylinder.
[0012] Preferably, an inspection cover is provided on the surface of the outer cylinder which can be disassembled by a plurality of bolts, and an observation window is provided on the surface of the inspection cover.
[0013] Preferably, a temperature sensor is provided on the outer cylinder, and a handle is fixedly connected to the surface of the outer cylinder. Beneficial effects
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] After injecting the raw material liquid into the inner cavity of the filter box, the conical filter can filter the impurities in the liquid. When cleaning is needed, the vertical rod is driven to rotate by the transmission mechanism, which can drive the brush plate to rotate. During the rotation of the brush plate, the impurities attached to the surface of the conical filter can be brushed. The continuously brushed impurities can enter the interior of the internal threaded barrel through the waste outlet and the external threaded pipe and be collected. Later, the staff can twist the anti-slip twist sleeve to drive the internal threaded barrel to rotate. After the internal threaded barrel is removed from the surface of the external threaded pipe, the residue collected inside the internal threaded barrel can be discharged. The residue cleaning operation is simple and convenient, the cleaning efficiency is high, and the workload of the staff is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the front structure of the utility model;
[0017] Figure 2 This is a front cross-sectional structural diagram of the present utility model;
[0018] Figure 3 It is a structural diagram of the filter box and the brush plate in the utility model.
[0019] In the figure: 1. Outer cylinder; 2. Catalytic inner cylinder; 3. Insulation chamber; 4. Heating element; 5. Feed pipe; 6. Filter box; 7. Conical filter screen; 8. Waste outlet; 9. Externally threaded pipe; 10. Internally threaded barrel; 11. Anti-slip twist sleeve; 12. Outer shell; 13. Motor; 14. Rotating rod; 15. First bevel gear; 16. Second bevel gear; 17. Support plate; 18. Vertical rod; 19. Brush plate; 20. Arc baffle; 21. Discharge pipe; 22. Handle; 23. Temperature sensor; 24. Inspection cover. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0021] See also Figure 1-3 The utility model provides a technical solution: a fixed bed reactor that is convenient for cleaning residues, comprising an outer cylinder 1, the top of the outer cylinder 1 is vertically connected to a feed pipe 5, the top of the feed pipe 5 is connected to a filter box 6, the inside of the filter box 6 is fixedly connected to a conical filter screen 7, and the inside of the filter box 6 is fixedly connected to a support plate 17.
[0022] A vertical rod 18 is rotatably connected to the support plate 17 , and a brush plate 19 adapted to the conical filter screen 7 is fixedly connected to the bottom end of the vertical rod 18 . A transmission mechanism for driving the vertical rod 18 to rotate is provided on the surface of the filter box 6 .
[0023] The side wall of the filter box 6 is provided with a waste outlet 8 adapted to the conical filter screen 7. The side wall of the filter box 6 is fixedly connected to an externally threaded tube 9 covering the outside of the waste outlet 8. The other end of the externally threaded tube 9 is threadedly connected to an internally threaded barrel 10, and the surface of the internally threaded barrel 10 is fixedly connected to an anti-slip twist sleeve 11.
[0024] After the raw material liquid is injected into the inner cavity of the filter box 6, the conical filter screen 7 can filter the impurities in the liquid. When cleaning is required, the vertical rod 18 is driven to rotate by the transmission mechanism, which can drive the brush plate 19 to rotate. During the rotation of the brush plate 19, the impurities attached to the surface of the conical filter screen 7 can be brushed. The continuously brushed impurities can enter the interior of the internal threaded barrel 10 through the waste outlet 8 and the external threaded pipe 9 and be collected.
[0025] Later, the staff twists the anti-slip twist sleeve 11 to drive the internal threaded barrel 10 to rotate. After the internal threaded barrel 10 is removed from the surface of the external threaded tube 9, the residue collected inside the internal threaded barrel 10 can be discharged. The residue cleaning operation is simple and convenient, the cleaning efficiency is high, and the workload of the staff is reduced.
[0026] Furthermore, the transmission mechanism includes a housing 12, a motor 13 and a rotating rod 14. The housing 12 is fixedly connected to the side wall of the filter box 6. The interior of the housing 12 is fixedly connected to the motor 13. The output shaft of the motor 13 is fixedly connected to the rotating rod 14. The other end of the rotating rod 14 rotates and extends to the inner cavity of the filter box 6, and is fixedly connected to the first bevel gear 15. The top end of the vertical rod 18 is fixedly connected to the second bevel gear 16 that meshes with the first bevel gear 15.
[0027] In this embodiment, after the motor 13 drives the first bevel gear 15 to rotate through the rotating rod 14, it can drive the vertical rod 18 to rotate through the transmission of the second bevel gear 16, and then drive the brush plate 19 to rotate, and the bristles on the surface of the brush plate 19 contact the surface of the conical filter 7.
[0028] Furthermore, an arc-shaped baffle 20 located above the first bevel gear 15 and the second bevel gear 16 is fixedly connected to the top of the inner cavity of the filter box 6 .
[0029] In this embodiment, the arc-shaped baffle 20 reduces the influence of water flow on the transmission mechanism, thereby extending the service life of the transmission mechanism.
[0030] Furthermore, the inner part of the outer tube 1 is fixedly connected to the catalytic inner tube 2, and an insulation cavity 3 is formed between the outer surface of the catalytic inner tube 2 and the inner wall of the outer tube 1. The insulation cavity 3 is provided with a plurality of heating elements 4 in contact with the surface of the catalytic inner tube 2.
[0031] In this embodiment, the heating element 4 is a conventional technology and will not be described in detail here. The heating element 4 is convenient for heating the catalytic inner tube 2 to improve the reaction efficiency inside the catalytic inner tube 2 .
[0032] Furthermore, the top of the feed pipe 5 is connected to the top of the inner cavity of the catalytic inner cylinder 2 , and the bottom of the catalytic inner cylinder 2 is vertically connected to the discharge pipe 21 , and the bottom end of the discharge pipe 21 extends to the outside of the outer cylinder 1 .
[0033] In this embodiment, the feed pipe 5 is used to inject the filtered liquid into the inner cavity of the catalytic inner cylinder 2 , and the liquid after the catalytic reaction is discharged through the discharge pipe 21 .
[0034] Furthermore, an inspection cover plate 24 is provided on the surface of the outer cylinder 1 by removing it with a number of bolts, and an observation window is provided on the surface of the inspection cover plate 24 .
[0035] In this embodiment, after removing the plurality of bolts, the inspection cover plate 24 can be disassembled to facilitate replacement of the catalyst.
[0036] Furthermore, a temperature sensor 23 is provided on the outer tube 1 , and a handle 22 is fixedly connected to the surface of the outer tube 1 .
[0037] In this embodiment, the temperature sensor 23 is a conventional technology, which is convenient for detecting the internal temperature of the device and is conducive to a better catalytic reaction.
[0038] The working principle and usage process of the present invention: After the present invention is installed, after the raw material liquid is injected into the inner cavity of the filter box 6, the conical filter screen 7 can filter the impurities in the liquid. When cleaning is needed, the vertical rod 18 is driven to rotate by the transmission mechanism, which can drive the brush plate 19 to rotate. During the rotation of the brush plate 19, the impurities attached to the surface of the conical filter screen 7 can be brushed. The impurities that are continuously brushed can enter the interior of the internal threaded barrel 10 through the waste outlet 8 and the external threaded pipe 9 and be collected. Later, the staff can twist the anti-slip twist sleeve 11 to drive the internal threaded barrel 10 to rotate. After the internal threaded barrel 10 is disassembled from the surface of the external threaded pipe 9, the residue collected inside the internal threaded barrel 10 can be discharged. The residue cleaning operation is simple and convenient, and the cleaning efficiency is high.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A fixed bed reactor that is convenient for cleaning residues, characterized by: The invention comprises an outer cylinder (1), the top of the outer cylinder (1) is vertically connected to a feed pipe (5), the top end of the feed pipe (5) is connected to a filter box (6), the interior of the filter box (6) is fixedly connected to a conical filter screen (7), the interior of the filter box (6) is fixedly connected to a support plate (17), the support plate (17) is rotatably connected to a vertical rod (18), the bottom end of the vertical rod (18) is fixedly connected to a brush plate (19) adapted to the conical filter screen (7), and the surface of the filter box (6) is provided with a transmission mechanism for driving the vertical rod (18) to rotate; The side wall of the filter box (6) is provided with a waste outlet (8) adapted to the conical filter screen (7); the side wall of the filter box (6) is fixedly connected to an externally threaded tube (9) which is arranged outside the waste outlet (8); the other end of the externally threaded tube (9) is threadedly connected to an internally threaded barrel (10); and a non-slip twist sleeve (11) is fixedly connected to the surface of the internally threaded barrel (10).
2. A fixed bed reactor for convenient residue cleaning according to claim 1, characterized in that: The transmission mechanism comprises a housing (12), a motor (13) and a rotating rod (14); the housing (12) is fixedly connected to the side wall of the filter box (6); the interior of the housing (12) is fixedly connected to the motor (13); the output shaft of the motor (13) is fixedly connected to the rotating rod (14); the other end of the rotating rod (14) rotates and extends to the inner cavity of the filter box (6) and is fixedly connected to a first bevel gear (15); the top end of the vertical rod (18) is fixedly connected to a second bevel gear (16) meshing with the first bevel gear (15).
3. A fixed bed reactor for convenient residue cleaning according to claim 2, characterized in that: The top of the inner cavity of the filter box (6) is fixedly connected to an arc-shaped baffle (20) located above the first bevel gear (15) and the second bevel gear (16).
4. A fixed bed reactor for convenient residue cleaning according to claim 1, characterized in that: The interior of the outer cylinder (1) is fixedly connected to a catalytic inner cylinder (2), a heat preservation cavity (3) is formed between the outer surface of the catalytic inner cylinder (2) and the inner wall surface of the outer cylinder (1), and a plurality of heating elements (4) in contact with the surface of the catalytic inner cylinder (2) are provided inside the heat preservation cavity (3).
5. A fixed bed reactor for convenient residue cleaning according to claim 4, characterized in that: The top end of the feed pipe (5) is connected to the top of the inner cavity of the catalytic inner cylinder (2), and the bottom of the catalytic inner cylinder (2) is vertically connected to a discharge pipe (21), and the bottom end of the discharge pipe (21) extends to the outside of the outer cylinder (1).
6. The fixed bed reactor for convenient residue cleaning according to claim 1, characterized in that: An inspection cover plate (24) is provided on the surface of the outer cylinder (1) by disassembling it with a plurality of bolts, and an observation window is provided on the surface of the inspection cover plate (24).
7. The fixed-bed reactor for convenient residue cleaning according to claim 1, characterized in that: A temperature sensor (23) is provided on the outer cylinder (1), and a handle (22) is fixedly connected to the surface of the outer cylinder (1).