Steel plate machining device for elevator production
By designing an automated steel plate processing device, the personal safety hazards during the stamping process of the four corners of the steel plate were resolved, and safe and efficient steel plate processing was achieved.
Patent Information
- Application Number
- CN202422755685.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In the prior art, manual operation is required during the stamping process of the four corners of the steel plate, which poses a safety hazard and can easily cause personal injury.
A steel plate processing device for elevator production is designed, which includes a sliding mechanism, a pushing mechanism, a rotating mechanism and a limiting mechanism to realize automatic loading and unloading and avoid manual contact with the stamping mechanism.
Through automatic loading and unloading, manual operation is avoided, safety is improved and the risk of personal injury is reduced.
Smart Images

Figure CN223325356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of stamping of steel plate edges before bending, in particular to a steel plate processing device for elevator production. Background Art
[0002] The main structure of an elevator is the elevator car and the elevator door. When producing the elevator door, the steel plate needs to be processed into a door-shaped structure. This is mainly done by stamping the four corners of the steel plate, bending the steel plate to form an edge, and then welding a reinforcing keel on the inside of the edge. Finally, a steel plate is welded to seal the exposed side of the keel.
[0003] In the existing technology, when stamping the four corners of a steel plate, an operator is required to place the steel plate to be stamped in the stamping position, and then take the steel plate out after the stamping is completed. During the above process, manual operation is required. If an accidental touch occurs, the stamping mechanism can easily cause damage to the human hand, and there is room for further improvement in safety. Utility Model Content
[0004] The purpose of the present utility model is to provide a steel plate processing device for elevator production in order to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a steel plate processing device for elevator production, comprising a base plate, a stamping mechanism installed on the top of the base plate, two rotating mechanisms installed at one end of the base plate, the output end of the upper rotating mechanism connected to a pushing mechanism slidably connected to the base plate, the pushing mechanism being used to assist in loading or unloading steel plates, the output end of the lower rotating mechanism connected to a sliding mechanism that drives the pushing mechanism to move axially, the interior of the base plate being slidably connected to a limiting mechanism distributed in a herringbone shape, the limiting mechanism being used to assist in placing the steel plates in the correct position;
[0006] Four waste holes are vertically arranged inside the bottom plate, and the four waste holes are used to guide out the punched-down parts of the steel plate.
[0007] As a further solution of the utility model: The stamping mechanism includes a guide post fixedly connected above the fixed ear on the outer side of the bottom plate. The top of the guide post is fixedly installed with a top plate. A hydraulic cylinder is installed on the top of the top plate. The output end of the hydraulic cylinder penetrates below the top plate and is connected with a sliding plate. The sliding ear of the sliding plate is slidably connected with the outer wall of the guide post through a linear bearing. A sliding column is slidably connected up and down inside the sliding plate. A protrusion is formed at the top end of the sliding column. A return spring is fixedly connected between the bottom end of the protrusion and the top of the sliding plate. The return spring is sleeved on the sliding column. The bottom end of the sliding column is welded with a pressing plate. A receiving groove for accommodating the pressing plate is opened at the bottom end of the sliding plate. Four stamping blades aligned with the waste hole are installed at the bottom end of the sliding plate. A through hole for the protrusion of the sliding column to penetrate is opened inside the guide post.
[0008] As a further solution of the utility model: The rotating mechanism includes a forward and reverse motor and two synchronous pulleys. One of the synchronous pulleys is coaxially connected with the output end of the forward and reverse motor. The two synchronous pulleys are connected by a synchronous belt.
[0009] As a further solution of the utility model: The pushing mechanism includes a rotating rod connected to the two upper synchronous pulleys. Two sliding rings are slidably connected to the outer wall of the rotating rod. A push block is integrally formed on the outer wall of each sliding ring. One push block protrudes upward and the other push block protrudes downward.
[0010] As a further solution of the utility model: The sliding mechanism includes a screw rod connected to the two lower synchronous pulleys. Two moving plates are threadedly connected to the outer walls of the two screw rods. The vertical rod parts of the moving plates are axially slidably connected to the bottom plate. A pushing ring rotatably connected to the sliding ring is installed at the top of the vertical rod parts of the moving plates. The pushing ring does not contact the rotating rod.
[0011] As a further solution of the utility model: The limiting mechanism includes three sliding cavities opened inside the bottom plate. A limiting block penetrating above the bottom plate is slidably connected to the inner wall of the sliding cavity. A connecting spring is fixedly installed between the bottom end of the limiting block and the bottom end of the inner wall of the sliding cavity. The three sliding cavities are distributed in a "pin" shape.
[0012] As a further solution of the utility model: A circular groove recessed downward is opened at the top end of the bottom plate. The diameter of the circular groove is larger than the rotation diameter of the push block. A chute recessed upward is opened at the bottom end of the bottom plate. The chute is used for the moving plate to slide. The inner cavity of the chute is connected to the inner cavity of the circular groove.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. By setting up a sliding mechanism and a pushing mechanism, the auxiliary loading and unloading functions can be realized, preventing the operator's hands from being under the stamping mechanism, thereby avoiding the safety risks caused by accidental touch causing the stamping mechanism to be pressed down. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 This is a structural schematic diagram from another perspective of the present invention;
[0017] Figure 3 This is a schematic diagram of the installation of the sliding mechanism of the present invention;
[0018] Figure 4 This is a schematic diagram of the connection between a rotating mechanism and a pushing mechanism, and a schematic diagram of the connection between another rotating mechanism and a sliding mechanism of the present invention;
[0019] Figure 5 For the utility model Figure 4 A partial enlarged view of the middle A;
[0020] Figure 6 For the utility model Figure 4 A partial enlarged view of point B in the middle;
[0021] Figure 7 This is a schematic diagram of the internal structure of the bottom plate of the present utility model;
[0022] Figure 8 This is a schematic diagram of the rotational connection between the push ring and the sliding ring of the utility model.
[0023] In the figure: 1. Base plate; 2. Guide column; 3. Top plate; 4. Sliding plate; 5. Through hole; 6. Hydraulic cylinder; 7. Sliding column; 8. Pressure plate; 9. Return spring; 10. Rotating rod; 11. Screw; 12. Moving plate; 13. Forward and reverse motor; 14. Synchronous wheel; 15. Synchronous belt; 16. Punching blade; 17. Limit block; 18. Slide groove; 19. Waste hole; 20. Circular groove; 21. Sliding ring; 22. Push block; 23. Push ring; 24. Sliding cavity; 25. Connecting spring. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figures 1 to 8 In an embodiment of the utility model, a steel plate processing device for elevator production includes a base plate 1, a stamping mechanism is installed on the top of the base plate 1, and two rotating mechanisms are installed at one end of the base plate 1. The output end of the rotating mechanism at the top is connected to a pushing mechanism slidingly connected to the base plate 1, and the pushing mechanism is used to assist in loading or unloading the steel plate. The output end of the rotating mechanism at the bottom is connected to a sliding mechanism that drives the pushing mechanism to move axially. The interior of the base plate 1 is slidably connected to a limiting mechanism distributed in a herringbone shape, and the limiting mechanism is used to assist in placing the steel plate in the correct position; four waste holes 19 are vertically arranged inside the base plate 1, and the four waste holes 19 are used to guide out the punched-down steel plate.
[0026] In this embodiment: first, the steel plates are cut into the same size, and then the cut steel plates are placed on the top of the base plate 1, and one end of the steel plate is located between two limit blocks 17 set along the length direction of the base plate 1. Then, the rotating mechanism at the bottom is started first, and the rotating mechanism at the bottom drives the sliding mechanism to move, and the sliding mechanism drives the pushing mechanism to move until the push block 22 away from the driving mechanism passes the other end of the steel plate. At this time, the rotating mechanism at the top is started to run, and the rotating mechanism at the top drives the pushing block 22 to rotate 180 degrees, rotating from the bottom to the top, and then the rotating mechanism at the bottom is reversed. At this time, the sliding mechanism pushes the steel plate to the stamping processing position through the pushing mechanism;
[0027] Then the punching mechanism is started, which presses down to punch out the four corners of the steel plate, making it easier to bend the four sides of the steel plate to form the hemming of the elevator door. After the hemming is formed, the reinforcing keel can be welded inside the hemming.
[0028] After the stamping is completed, the stamping mechanism is reset, and the rotating mechanism at the top is driven again. The rotating mechanism drives the two push blocks 22 to rotate 180 degrees. At this time, the push block 22 previously used to push the steel plate to achieve loading rotates from the top to the bottom, while the other push block 22 rotates from the bottom to the top. Then the rotating mechanism at the bottom is started again, and the rotating mechanism at the bottom drives the sliding mechanism to move. The sliding mechanism pushes the pushing mechanism, and the pushing mechanism pushes the stamped steel plate outward;
[0029] In the above process, there is no need for manual loading and unloading of materials, which avoids personal injuries caused by the downward pressure of the stamping mechanism and is safer.
[0030] Please refer to Figure 1 and Figure 2The stamping mechanism includes a guide column 2 fixedly connected to the top of the fixed ear on the outside of the base plate 1, a top plate 3 is fixedly installed on the top of the guide column 2, a hydraulic cylinder 6 is installed on the top of the top plate 3, and the output end of the hydraulic cylinder 6 passes through the bottom of the top plate 3 and is connected to the sliding plate 4. The sliding ear of the sliding plate 4 is slidably connected to the outer wall of the guide column 2 through a linear bearing, and the inner wall of the sliding plate 4 is slidably connected to the sliding column 7 up and down. A protrusion is formed on the top of the sliding column 7, and a return spring 9 is fixedly connected between the bottom end of the protrusion and the top of the sliding plate 4. The return spring 9 is socketed with the sliding column 7, and a pressure plate 8 is welded to the bottom end of the sliding column 7. The bottom end of the sliding plate 4 is provided with a accommodating groove for accommodating the pressure plate 8. The bottom end of the sliding plate 4 is provided with four stamping blades 16 aligned with the waste hole 19. The inside of the guide column 2 is provided with a through hole 5 for the protrusion of the sliding column 7 to pass through.
[0031] In this embodiment: after the steel plate moves to the processing position, the hydraulic cylinder 6 is started, and the hydraulic cylinder 6 pushes the sliding plate 4 to slide downward along the outer wall of the guide column 2 until the pressure plate 8 presses the steel plate. At this time, the hydraulic cylinder 6 continues to run downward. At this time, the pressure plate 8 has no space to move downward, and the sliding plate 4 continues to move downward. The reset spring 9 is stretched, and the downward moving sliding plate 4 drives the stamping blade 16 to punch and cut the four corners of the steel plate, and the cut waste is discharged through the waste hole 19.
[0032] Please refer to Figure 1 and Figure 2 The rotating mechanism includes a forward and reverse motor 13 and two synchronous wheels 14. One synchronous wheel 14 is coaxially connected to the output end of the forward and reverse motor 13. The two synchronous wheels 14 are connected through a synchronous belt 15. The pushing mechanism includes a rotating rod 10 connected to the two synchronous wheels 14 above. The outer wall of the rotating rod 10 is slidably connected to two sliding rings 21. The outer wall of the sliding ring 21 is integrally formed with a push block 22. One push block 22 protrudes upward and the other push block 22 protrudes downward.
[0033] In this embodiment: the running forward and reverse motor 13 drives the synchronous wheel 14 connected to it to rotate, and the synchronous wheel 14 drives another synchronous wheel 14 to rotate synchronously through the synchronous belt 15. The rotating mechanism located above drives the pushing mechanism to rotate in the direction of one hundred and eighty degrees, and the rotating mechanism located below drives the sliding mechanism to move. The axially moving sliding mechanism can push the pushing mechanism to load or unload materials.
[0034] Please refer to Figure 3, the sliding mechanism includes a screw rod 11 connected to two synchronous pulleys 14 below. Two moving plates 12 are threadedly connected to the outer walls of the two screw rods 11. The vertical rod portions of the moving plates 12 are axially slidably connected to the bottom plate 1. A pushing ring 23 rotatably connected to the sliding ring 21 is installed at the top of the vertical rod portions of the moving plates 12, and the pushing ring 23 does not contact the rotating rod 10.
[0035] In this embodiment: when the rotating mechanism located below is operating, it drives the two screw rods 11 to rotate. At this time, the moving plates 12 move axially under the action of their internal threads. The moving plates 12 then drive the sliding ring 21 to move, and the sliding ring 21 drives the pushing ring 23 to move.
[0036] Please refer to the figure particularly. The limiting mechanism includes three sliding cavities 24 opened inside the bottom plate 1. The inner walls of the sliding cavities 24 are slidably connected with limiting blocks 17 penetrating above the bottom plate 1. A connecting spring 25 is fixedly installed between the bottom ends of the limiting blocks 17 and the bottom ends of the inner walls of the sliding cavities 24. The three sliding cavities 24 are distributed in a "pin" shape.
[0037] In this embodiment: the setting of the three limiting blocks 17 can enable the steel plate to move to the processing position. And when the stamping mechanism performs stamping, the limiting blocks 17 are forced to move downward along the inner walls of the sliding cavities 24 and can compress the connecting spring 25. After the stamping mechanism is reset, at this time, the connecting spring 25 resets to drive the limiting blocks 17 to reset upward.
[0038] Please refer to particularly Figure 3 , a circular groove 二十 is opened at the top end of the bottom plate 1, and the diameter of the circular groove 二十 is larger than the rotation diameter of the pushing block 22. A chute 18 recessed upward is opened at the bottom end of the bottom plate 1. The chute 18 is used for the sliding of the moving plate 12, and the inner cavity of the chute 18 is connected to the inner cavity of the circular groove 二十.
[0039] In this embodiment: the opening of the circular groove 二十 facilitates the rotation of the pushing block 22, and the opening of the chute 18 facilitates the sliding of the moving plate 12.
[0040] The above-mentioned is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. A steel plate processing device for elevator production, comprising a base plate (1), a stamping mechanism being installed on the top of the base plate (1), characterized in that: One end of the base plate (1) is equipped with two rotating mechanisms, the output end of the rotating mechanism located above is connected to a pushing mechanism that is slidably connected to the base plate (1), and the pushing mechanism is used to assist the steel plate in loading or unloading, and the output end of the rotating mechanism located below is connected to a sliding mechanism that drives the pushing mechanism to move axially, and the interior of the base plate (1) is slidably connected to a limiting mechanism distributed in a herringbone shape, and the limiting mechanism is used to assist the steel plate in being placed in the correct position; Four waste holes (19) are vertically arranged inside the bottom plate (1), and the four waste holes (19) are used to guide out the punched-down parts of the steel plate.
2. The steel plate processing device for elevator production according to claim 1, characterized in that: The punching mechanism comprises a guide column (2) fixedly connected to the upper portion of the fixed ear on the outer side of the bottom plate (1); a top plate (3) is fixedly installed on the top of the guide column (2); a hydraulic cylinder (6) is installed on the top of the top plate (3); the output end of the hydraulic cylinder (6) passes through the bottom of the top plate (3) and is connected to a sliding plate (4); the sliding ear of the sliding plate (4) is slidably connected to the outer wall of the guide column (2) through a linear bearing; the inner wall of the sliding plate (4) is slidably connected to a sliding column (7) up and down; the top of the sliding column (7) is formed with a A protrusion, a reset spring (9) is fixedly connected between the bottom end of the protrusion and the top of the sliding plate (4), the reset spring (9) is sleeved with the sliding column (7), a pressure plate (8) is welded to the bottom end of the sliding column (7), a receiving groove for accommodating the pressure plate (8) is provided at the bottom end of the sliding plate (4), four punching blades (16) aligned with the waste hole (19) are installed at the bottom end of the sliding plate (4), and a through hole (5) for the protrusion of the sliding column (7) to pass through is provided inside the guide column (2).
3. The steel plate processing device for elevator production according to claim 1, characterized in that: The rotating mechanism comprises a forward and reverse motor (13) and two synchronous wheels (14), one of the synchronous wheels (14) is coaxially connected to the output end of the forward and reverse motor (13), and the two synchronous wheels (14) are connected by a synchronous belt (15).
4. The steel plate processing device for elevator production according to claim 3, characterized in that: The pushing mechanism comprises a rotating rod (10) connected to the two upper synchronous wheels (14); the outer wall of the rotating rod (10) is slidably connected to two sliding rings (21); the outer wall of each sliding ring (21) is integrally formed with a pushing block (22); one pushing block (22) protrudes upward, and the other pushing block (22) protrudes downward.
5. The steel plate processing device for elevator production according to claim 4, characterized in that: The sliding mechanism comprises a screw rod (11) connected to the two synchronous wheels (14) below, the outer walls of the two screw rods (11) are threadedly connected to two movable plates (12), the vertical rod portion of the movable plate (12) is axially slidably connected to the bottom plate (1), and a push ring (23) rotatably connected to the sliding ring (21) is installed on the top of the vertical rod portion of the movable plate (12), and the push ring (23) does not contact the rotating rod (10).
6. The steel plate processing device for elevator production according to claim 5, characterized in that: The limiting mechanism includes three sliding cavities (24) opened inside the bottom plate (1). The inner wall of the sliding cavity (24) is slidably connected with a limiting block (17) penetrating above the bottom plate (1). A connecting spring (25) is fixedly installed between the bottom end of the limiting block (17) and the bottom end of the inner wall of the sliding cavity (24). The three sliding cavities (24) are distributed in a "pin" shape.
7. The steel plate processing device for elevator production according to claim 5, characterized in that: The top end of the bottom plate (1) is provided with a downward concave circular groove (20). The diameter of the circular groove (20) is larger than the rotation diameter of the push block (22). The bottom end of the bottom plate (1) is provided with an upward concave sliding groove (18) for the moving plate (12) to slide. The inner cavity of the sliding groove (18) is connected to the inner cavity of the circular groove (20).