High-water-content oil sludge treatment device

Through the motor-driven sheave and rope system in conjunction with the mesh plate and the threaded rod-driven baffle, automatic solid-liquid separation and collection of high-water-content sludge is achieved, solving the operational inconvenience caused by the fixed height of the partition and improving the processing efficiency and convenience.

CN223329076UActive Publication Date: 2025-09-12JIANGSU YUNCHENG ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422410675.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-12
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

In existing high-water-content sludge processing devices, the height of the partition is fixed, which makes it difficult to control the amount of sludge input, and may cause the water level to be too high or too low, affecting the solid-liquid separation effect and making the operation complicated.

Method used

A motor-driven sheave and rope system is used in conjunction with a mesh plate. Carbon dioxide is injected through an air pump for solid-liquid separation, and a motor and threaded rod are used to drive the baffle to automatically collect sludge particles, simplifying the operating process.

Benefits of technology

It realizes the automatic floating and collection of oil sludge particles, simplifies the operation steps, avoids the need for manual control of input amount, and improves the efficiency and convenience of solid-liquid separation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223329076U_ABST
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Abstract

The utility model discloses a high water content oil sludge treatment device which comprises a box body, an air pump is arranged at one end of the box body, a first motor is arranged at one end of the box body, the output end of the first motor is connected with a round rod, and the round rod is rotatably connected with the box body. The first bolt is screwed out, the plate body is rotated to open the feeding port, oil sludge is fed into the box body from the feeding port, after feeding is completed, the feeding port is closed, the air pump is started to inject carbon dioxide into the box body, meanwhile, air pressure in the box body is increased, a large amount of carbon dioxide is fused into the high-water-content oil sludge, standing is conducted for a period of time, and after the carbon dioxide is fully dissolved, the oil sludge is discharged. The valve body is opened, meanwhile, the first motor is started, the grooved wheel is driven to rotate, the rope body is retracted to drive the net plate to move upwards, oil sludge particles brought out by floating carbon dioxide are accumulated on the net plate, liquid is filtered by the net plate and accumulated at the bottom of the box body, the situation that the amount of input oil sludge needs to be accurately controlled by workers is avoided, and operation of the workers is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field related to oil sludge treatment, and in particular to a device for treating oil sludge with a high water content. Background Art

[0002] Oil sludge is the sludge generated during crude oil extraction, storage, gathering, processing, and crude oil production liquid treatment. Some of it can be recycled, so it needs to be recycled.

[0003] The existing announcement number is: CN217103500U, a high-water content sludge treatment device, which injects carbon dioxide into the sludge treatment tank through an air pump, and at the same time increases the air pressure in the sludge treatment tank, so that a large amount of carbon dioxide is dissolved in the high-water content sludge. After standing for a period of time until the carbon dioxide is fully dissolved, the air vent is opened, and the motor is turned on at the same time. The scraper slides left and right to scrape the sludge particles brought up by the carbon dioxide to the other side of the partition.

[0004] The above-mentioned problem exists. Although the oil sludge can be separated from the solid and liquid by allowing the oil sludge particles driven by carbon dioxide to float up through the method of adding gas and pressurizing, the height of the partition is fixed. If too much sludge is added at one time, the water level may be too high to overflow to the left side of the partition after the gas and pressurization treatment. If too little sludge is added, the water level may be too low and the scraper cannot reach the floating oil sludge particles. The staff needs to control the amount of sludge added, which is relatively troublesome for the staff to operate. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a high-water content oil sludge processing device.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A high-water-content sludge processing device comprises a box body, an air pump is installed at one end of the box body, a first motor is installed at one end of the box body, an output end of the first motor is connected to a round rod, the round rod is rotatably connected to the box body, two sets of groove wheels are connected to the round rod, the two sets of groove wheels are wound and connected with rope bodies, a mesh plate is placed in the box body, the two sets of rope bodies are connected to the mesh plate, a feed port is connected to the box body, a plate body is rotatably connected to the box body via a rotating shaft, the plate body is in contact with the feed port, a first bolt is threadedly connected to the plate body, the other end of the first bolt is threadedly connected to the feed port, and two sets of valve bodies are connected to the box body.

[0008] Preferably, a second motor is installed at one end of the box body, and the output end of the second motor is connected to a threaded rod, and the threaded rod is rotatably connected to the box body, and a baffle is threadedly connected to the threaded rod, and one end of the baffle is connected to a bellows, and the threaded rod is placed inside the bellows, and one end of the bellows is connected to a connecting rod, and the other end of the connecting rod is connected to the inner wall of the box body, a door is hinged at one end of the box body, and a rubber pad is adhered between the door and the box body, a second bolt is threadedly connected to one end of the box body, and the other end of the second bolt is threadedly connected to the door, and a collection box is placed at one end of the box body.

[0009] Preferably, grooves are provided at one end and the other end of the box body, and sliders are connected to one end and the other end of the mesh plate, and the sliders are slidably connected to the grooves.

[0010] Preferably, two sets of slideways are connected to the mesh plate.

[0011] Preferably, a rubber ring is adhered to the joint between the feed port and the plate body.

[0012] Preferably, two groups of rods are connected in the box, and both groups of rods are slidably connected to the baffle.

[0013] Preferably, the length of the baffle is smaller than the length between the two groups of ropes.

[0014] The beneficial effects of the utility model are:

[0015] 1. Through the cooperation between the first motor, the groove wheel and the mesh plate, the first bolt is screwed out, the plate body is rotated to open the feed port and the sludge is fed into the box body from the feed port. After the feeding is completed, the feed port is closed and the air pump is started to inject carbon dioxide into the box body. At the same time, the air pressure in the box body is increased to make a large amount of carbon dioxide dissolve in the high-water content sludge. After standing for a period of time and waiting for the carbon dioxide to fully dissolve, the valve body is opened and the first motor is started at the same time to drive the groove wheel to rotate. The rope body is retracted to drive the mesh plate to move upward. The sludge particles brought up by the carbon dioxide are accumulated on the mesh plate. The liquid will be filtered by the mesh plate and accumulated at the bottom of the box body, avoiding the need for staff to accurately control the amount of sludge fed in and facilitating the operation of staff.

[0016] 2. Through the cooperation between the second motor, threaded rod and baffle, the door is opened. When the mesh plate rises to the baffle, the second motor is started and the first motor is turned off. The baffle is driven by the threaded rod to move horizontally, and the sludge particles accumulated on the mesh plate are pushed from the door to the collection box. The operation of collecting the sludge particles is relatively simple and convenient for the staff to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of a high-water content oil sludge treatment device proposed by the utility model;

[0018] Figure 2 for Figure 1 A schematic structural diagram of the first motor and the second motor;

[0019] Figure 3 for Figure 1 Schematic diagram of the cross-sectional structure;

[0020] Figure 4 for Figure 1 Schematic diagram of the structure of the middle box, rubber pad and door;

[0021] Figure 5 for Figure 1 Schematic diagram of the structure of the middle feed port, rubber ring and plate body.

[0022] In the figure: 1. Box body; 2. Air pump; 3. First motor; 4. Round rod; 5. Grooved wheel; 6. Rope body; 7. Mesh plate; 8. Slider; 9. Groove; 10. Second motor; 11. Threaded rod; 12. Baffle; 13. Bellows; 14. Connecting rod; 15. Feed port; 16. Plate; 17. First bolt; 18. Rubber ring; 19. Door; 20. Rubber pad; 21. Valve body; 22. Second bolt. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Example 1, with reference to Figures 1 to 5A high-water-content sludge processing device includes a box body 1, an air pump 2 is installed at one end of the box body 1, and the model of the air pump 2 can be selected according to actual conditions. A first motor 3 is installed at one end of the box body 1, and the model of the first motor 3 can be selected according to actual conditions. The output end of the first motor 3 is connected to a round rod 4, and the round rod 4 is rotatably connected to the box body 1. Two sets of groove wheels 5 are connected to the round rod 4, and the two sets of groove wheels 5 are wound and connected with a rope body 6. The first motor 3 drives the groove wheel 5 to rotate through the round rod 4 to retract and release the rope body 6. A mesh plate 7 is placed in the box body 1, and the two sets of rope bodies 6 are connected to the mesh plate 7. A baffle 12 is provided in the box body 1, and a feed port 15 is connected to the box body 1. A plate body 16 is rotatably connected to the box body 1 through a rotating shaft. The plate body 16 fits the feed port 15, and a first bolt 17 is threadedly connected to the plate body 16. The other end of the first bolt 17 is threadedly connected to the feed port 15, and two groups of valve bodies 21 are connected to the box body 1. The valve body 21 located above the box body 1 is an exhaust valve, and the valve body 21 located below the box body 1 is a drain valve. Unscrew the first bolt 17, rotate the plate 16 to open the feed port 15, put the sludge into the box body 1, start the air pump 2 to inject carbon dioxide into the box body 1, and at the same time increase the air pressure in the box body 1 to make a large amount of carbon dioxide dissolve in the high-water content sludge. Let it stand for a period of time until the carbon dioxide is fully dissolved, which will separate the solid and liquid of the sludge. Open the exhaust valve in the valve body 21 to discharge the gas, start the first motor 3 to drive the mesh plate 7 to move upward, and the sludge particles above the water surface are accumulated on the mesh plate 7. The liquid is filtered to the bottom of the box body 1, avoiding the need for staff to control the amount of input every time, and the operation is relatively convenient.

[0025] In this embodiment, a second motor 10 is installed at one end of the box body 1. The model of the second motor 10 can be selected according to actual conditions. The output end of the second motor 10 is connected to a threaded rod 11. The threaded rod 11 is rotatably connected to the box body 1. The threaded rod 11 is threadedly connected to the baffle 12. The second motor 10 drives the baffle 12 to move horizontally through the threaded rod 11. One end of the baffle 12 is connected to a bellows 13. The threaded rod 11 is placed inside the bellows 13 to prevent sludge particles from adhering to the threads of the threaded rod 11 and affecting the movement of the baffle 12 driven by the threaded rod 11. One end of the bellows 13 is connected to a connecting rod 14. The other end of the connecting rod 14 is connected to the inner wall of the box body 1, ensuring that the bellows 13 can contract as the baffle 12 moves. A door 19 is hinged at one end of the box body 1. A rubber gasket 20 is adhered between the door 19 and the box body 1. The rubber gasket 20 acts as a seal to prevent gas from escaping from the joint between the box body 1 and the door 19 when gas is added and pressurized into the box body 1, thereby affecting the effect of gas addition and pressurization. A second bolt 22 is threadedly connected to one end of the box body 1. The other end of the second bolt 22 is threadedly connected to the door 19. The second bolt 22 secures the door 19 to prevent it from being pushed open during gas addition and pressurization. A collection box is placed at one end of the box body 1. Slots 9 are formed at one end and the other end of the box body 1. Sliders 8 are connected to one end and the other end of the mesh plate 7. The slides 8 are slidably connected to the slots 9, and the slots 9 serve as guides for the mesh plate 7. Two sets of slideways are connected to the mesh plate 7 to prevent sludge particles from accumulating on both sides of the rope body 6, which would prevent the baffle 12 from pushing the sludge particles out. A rubber ring 18 is attached to the joint between feed port 15 and plate 16 to prevent gas from escaping from feed port 15 during pressurization of chamber 1, potentially affecting the effectiveness of the pressurization process. Two rods are connected to chamber 1, each slidably connected to baffle 12, which guides the baffle 12. The length of baffle 12 is shorter than the distance between the two ropes 6, preventing damage from collision.

[0026] The working principle of this embodiment is as follows: when in use, the first bolt 17 is unscrewed, the plate 16 is rotated to open the feed port 15, the oil sludge is put into the box body 1, the feed port 15 is closed, the air pump 2 is started to inject carbon dioxide into the box body 1, and the air pressure in the box body 1 is increased at the same time, so that a large amount of carbon dioxide is dissolved in the high-water content oil sludge. After standing for a period of time, the carbon dioxide is fully dissolved, which will separate the solid and liquid of the oil sludge. The exhaust valves in the two sets of valve bodies 21 are opened, and the oil sludge particles will float up. The first motor 3 is started to drive the mesh plate 7 to move upward, and the floating oil sludge particles are accumulated on the surface of the mesh plate 7. The oil-water mixture is filtered to the bottom of the box body 1 below the mesh plate 7. The door 19 is opened, and after the mesh plate 7 moves to the baffle 12, the second motor 10 is started and the first motor 3 is closed, which drives the baffle 12 to move horizontally and push the oil sludge particles on the mesh plate 7 to the collection box placed on one side of the box body 1 to complete the collection of the oil sludge particles. The drain valves in the two sets of valve bodies 21 are opened to discharge and collect the oil-water mixture. The overall oil sludge treatment process is relatively simple and convenient for staff to operate.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-water content sludge treatment device, comprising a housing (1), characterized in that: An air pump (2) is installed at one end of the box (1), and a first motor (3) is installed at one end of the box (1). The output end of the first motor (3) is connected to a round rod (4), and the round rod (4) is rotatably connected to the box (1). Two groups of sheaves (5) are connected to the round rod (4), and both groups of sheaves (5) are wound with ropes (6). A mesh plate (7) is placed in close contact with the box (1), and both groups of ropes (6) are connected to the mesh plate (7). ), a baffle (12) is provided in the box body (1), a feed port (15) is connected to the box body (1), a plate body (16) is connected to the box body (1) by rotating through a shaft, the plate body (16) is fitted with the feed port (15), a first bolt (17) is threadedly connected to the plate body (16), the other end of the first bolt (17) is threadedly connected to the feed port (15), and two groups of valve bodies (21) are connected to the box body (1).

2. The high-water content oil sludge treatment device according to claim 1, characterized in that: A second motor (10) is installed at one end of the box body (1), and an output end of the second motor (10) is connected to a threaded rod (11), the threaded rod (11) is rotatably connected to the box body (1), the threaded rod (11) is threadedly connected to a baffle (12), one end of the baffle (12) is connected to a bellows (13), the threaded rod (11) is placed inside the bellows (13), one end of the bellows (13) is connected to a connecting rod (14), the other end of the connecting rod (14) is connected to the inner wall of the box body (1), one end of the box body (1) is hinged with a door (19), a rubber pad (20) is adhered between the door (19) and the box body (1), one end of the box body (1) is threadedly connected to a second bolt (22), the other end of the second bolt (22) is threadedly connected to the door (19), and a collection box is placed at one end of the box body (1).

3. The high-water content oil sludge treatment device according to claim 1, characterized in that: Grooves (9) are provided at one end and the other end of the box body (1), and sliders (8) are connected to one end and the other end of the mesh plate (7), and the sliders (8) are slidably connected to the grooves (9).

4. The high-water content oil sludge treatment device according to claim 1, characterized in that: Two groups of slideways are connected to the mesh plate (7).

5. The high-water content oil sludge treatment device according to claim 1, characterized in that: A rubber ring (18) is adhered to the joint between the feed port (15) and the plate body (16).

6. The high-water content oil sludge treatment device according to claim 1, characterized in that: Two groups of rods are connected inside the box (1), and both groups of rods are slidably connected to the baffle (12).

7. The high-water content oil sludge treatment device according to claim 1, characterized in that: The length of the baffle (12) is smaller than the length between the two groups of rope bodies (6).

Citation Information

Patent Citations

  • High-water-content oil sludge treatment device

    CN217103500U