Self-lubricating knitting machine needle cylinder

The design of the self-lubricating knitting machine needle cylinder automatically adds lubricant and adjusts the extrusion tightness, solving the problems of needle cylinder rotation jamming and wear, improving textile efficiency and reducing lubricant waste.

CN223329482UActive Publication Date: 2025-09-12QUANZHOU BAOSHENG MASCH CO LTD
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Patent Information

Application Number
CN202422706381.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-12
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing knitting machine needle cylinder is prone to jamming and wear after long-term rotation and use. The manual addition of lubricant is inefficient and affects the weaving process.

Method used

A self-lubricating knitting machine needle cylinder was designed, which includes a needle cylinder body, a needle groove, a self-lubricating device and a smearing assembly. Lubricating fluid is automatically added through an oil filling pipe, and the extrusion tightness between the brush cylinder and the needle cylinder is adjusted by a threaded transmission and a movable frame, thereby realizing automatic lubrication and recycling of the lubricating fluid.

Benefits of technology

The self-lubricating function of the needle cylinder is realized, which avoids rotation jamming and wear, improves the efficiency of the textile process and reduces the waste of lubricating fluid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-lubricating knitting machine needle cylinder which comprises a needle cylinder body and a self-lubricating device. The self-lubricating device is arranged, that is, lubricating liquid can enter the butt joint pipe through the oil injection pipe, and the lubricating liquid can enter the brush cylinder to soak the brush cylinder by being matched with the oil injection ports formed in the two sides of the butt joint pipe, so that the brush cylinder can brush, smear and lubricate the outer side of the lower end of the needle cylinder body; meanwhile, through cooperation of threaded transmission of a threaded rod arranged in an adjusting box and a connecting pipe, a connecting strip can conveniently achieve connection of a butt joint shaft and driving of a compression spring, and therefore the movable frame can flexibly adjust the extrusion tightness degree of the brush cylinder and the outer side of the lower end of the needle cylinder body, and the needle cylinder body is more convenient to use. According to the lubrication condition, corresponding smearing lubrication is achieved, and the problem of excessive lubrication or insufficient lubrication is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of knitting machines, in particular to a self-lubricating needle cylinder for a knitting machine. Background Art

[0002] Fabrics come in a wide variety of textures, thicknesses, and properties, making them suitable for a variety of different uses.

[0003] In the process of knitting fabrics, the needle cylinder of the knitting machine plays a key role. It is used to fix and guide the needle blades, and control the reciprocating motion of the needle blades to achieve the correct needle blade rhythm and sequence, ensure the accurate insertion and withdrawal of the needle blades, and guide the movement trajectory of the needle blades to ensure the normal weaving of the fabric. Through these functions, the needle cylinder provides important support for the normal operation of the knitting machine and the quality of the fabric.

[0004] The needle cylinder used in the prior art needs to be matched with a knitting machine for rotational textile cooperation. However, after long-term rotation, the smoothness of its rotation will become stuck. Therefore, it is necessary to add lubricant to ensure the smoothness of rotation and reduce the occurrence of needle cylinder rotation wear problems. However, the general method of adding lubricant is manual addition. This method has low speed of addition and requires stopping the machine for addition, which is more likely to have a certain impact on the subsequent textile process. Utility Model Content

[0005] The purpose of the present utility model is to provide a self-lubricating needle cylinder for a knitting machine to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a self-lubricating knitting machine needle cylinder, comprising a needle cylinder body and a needle groove, the outer side of the needle cylinder body is provided with needle grooves equidistantly along a circular trajectory, and also includes a self-lubricating device docked to the outer side of the lower end of the needle cylinder body, the self-lubricating device includes a docking ring docked to the outer side of the lower end of the needle cylinder body, a recovery groove opened inside the docking ring, an adjustment box installed on the left side of the docking ring, a smearing assembly docked to the right side of the adjustment box, and an oil filling pipe docked to the upper end of the smearing assembly.

[0007] Preferably, the adjustment box includes a box body arranged on the left side of the docking ring, a screw rotatably connected to the middle of one side of the box body, a connecting tube threadedly connected to the outside of the screw, a connecting strip fastened to the outside of the connecting tube, a docking shaft arranged on both sides of the connecting strip, a compression spring installed on the outside of the docking shaft, and a movable frame connected to the right side of the docking shaft, and the right side of the movable frame is connected to the coating assembly.

[0008] Preferably, the smearing assembly includes a connecting shell docked to the right side of the regulating box, a brush cylinder arranged inside the connecting shell, a docking tube inserted between the connecting shell and the inside of the brush cylinder, pressure blocks arranged on both sides of the outer end of the connecting shell, and oil outlets opened on both sides of the outer end of the docking tube.

[0009] Preferably, the bottom of the docking ring is connected to the knitting machine equipment, and a notch is integrally formed on the left side of the docking ring.

[0010] Preferably, the docking shaft and the compression spring are symmetrically arranged laterally along both sides of the connecting strip, and the right side of the compression spring is against the movable frame.

[0011] Preferably, the movable frame is arranged in a T-shaped frame as a whole, and the middle of the right side of the movable frame passes through the right side of the box body.

[0012] Preferably, the connecting shell is arranged as a whole in a semi-cylindrical shape, and one end of the brush cylinder installed inside the connecting shell is moved out of the interior of the connecting shell.

[0013] Preferably, pressure blocks are provided at the upper and lower ends of the butt-joint pipe, and the oil outlets opened on the left and right sides of the butt-joint pipe are arranged in two rows at equal distances.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model is provided with a self-lubricating device, that is, the lubricating liquid can enter the inside of the butt joint tube through the oil filling pipe, and the lubricating liquid can enter the inside of the brush barrel in conjunction with the oil filling ports opened on both sides of the butt joint tube, so that the brush barrel can be soaked. In this way, the brush barrel can be brushed and lubricated on the outer side of the lower end of the syringe body to ensure the smooth rotation of the syringe body and avoid the problem of rotational wear. At the same time, in conjunction with the threaded transmission of the screw and the connecting pipe provided inside the adjustment box, the connecting strip can be conveniently connected to the butt joint shaft and the drive of the compression spring. In this way, the movable frame can flexibly adjust the extrusion tightness of the brush barrel and the outer side of the lower end of the syringe body, that is, to achieve corresponding lubrication according to the lubrication conditions, and avoid the problem of excessive or insufficient lubrication.

[0016] 2. The utility model can conveniently connect the connecting bar to the docking shaft and the compression spring by adjusting the threaded transmission of the screw and the connecting tube inside the box. In this way, the movable frame can flexibly adjust the extrusion tightness of the outer side of the lower end of the brush cylinder and the syringe body, that is, to achieve corresponding lubrication according to the lubrication conditions, avoiding the occurrence of excessive or insufficient lubrication problems.

[0017] 3. The utility model provides a recovery groove inside the docking ring to facilitate the recycling and reuse of excess lubricating fluid, thus avoiding the problem of wasting excess lubricating fluid. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 This is a schematic structural diagram of the self-lubricating device of the utility model;

[0020] Figure 3This is a partial structural diagram of the self-lubricating device of the utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of the adjustment box of the present invention from a top view;

[0022] Figure 5 This is a schematic diagram of the internal structure of the smear component of the present invention from the front view.

[0023] In the figure: syringe body-1, needle groove-2, self-lubricating device-3, docking ring-31, recovery groove-32, adjustment box-33, box body-331, screw-332, connecting tube-333, connecting strip-334, docking shaft-335, compression spring-336, movable frame-337, smearing assembly-34, connecting shell-341, brush cylinder-342, docking tube-343, pressure block-344, oil outlet-345, oil filling pipe-35. DETAILED DESCRIPTION

[0024] In order to further explain the technical solution of the present invention, specific embodiments are described in detail below.

[0025] See also Figure 1 The utility model provides a self-lubricating knitting machine needle cylinder, including a needle cylinder body 1 and a needle groove 2. The needle groove 2 is equidistantly provided on the outer side of the needle cylinder body 1 along a circular track, and also includes a self-lubricating device 3 docked to the outer side of the lower end of the needle cylinder body 1.

[0026] See also Figure 2-3 The self-lubricating device 3 in this embodiment includes a docking ring 31 docked to the outer side of the lower end of the syringe body 1 for rotational support and guide cooperation, a recovery groove 32 is provided at the lower end of the docking ring 31, and the bottom of the recovery groove 32 is integrally provided with an interface, and the recovery groove 32 can realize the recovery of the lubricating liquid through the bottom interface. An adjustment box 33 is installed on the left side of the docking ring 31 to realize the flexible adjustment of the tightness of the coating, a smearing component 34 is docked to the right side of the adjustment box 33 for convenient brushing lubrication, and an oil filling pipe 35 is docked to the upper end of the smearing component 34 for feeding and smearing the lubricating liquid, and the outer end of the oil filling pipe 35 is connected to the lubricating liquid tank.

[0027] Among them, the bottom of the docking ring 31 is connected to the knitting machine equipment, and a notch is integrally opened on the left side of the docking ring 31. In this way, in conjunction with the notch opened on the left side of the docking ring 31, the coating component 34 can have a certain movement and adjustment space to flexibly adjust the coating effect.

[0028] See also Figure 4The adjusting box 33 in this embodiment includes a box body 331 that is tightly connected to the left side of the docking ring 31 to realize internal parts protection cooperation, a screw rod 332 that is laterally connected to the middle part of the left side of the box body 331 to realize threaded transmission cooperation, a connecting tube 333 that is threadedly docked with the outside of the screw 332, a connecting strip 334 that is tightly docked with the outside of the connecting tube 333, docking shafts 335 that are symmetrically inserted on both sides of the connecting strip 334 for positioning docking cooperation, compression springs 336 that are correspondingly arranged on the outside of the docking shafts 335 on both sides to provide elastic extrusion and elastic pullback assistance cooperation, a movable frame 337 that is connected to the right end of the docking shafts 335 on both sides to realize horizontal pushing cooperation, and the right side of the movable frame 337 is connected to the smearing component 34.

[0029] Among them, the docking shaft 335 and the compression spring 336 are symmetrically arranged laterally along both sides of the connecting strip 334, and the right side of the compression spring 336 is against the movable frame 337, ensuring the efficient combination of the docking shaft 335 and the compression spring 336, realizing the extrusion push and elastic pullback transmission of the movable frame 337; the movable frame 337 is arranged in a T-shaped frame as a whole, and the middle of the right side of the movable frame 337 passes through the right side of the box body 331, so that the movable frame 337 can realize smooth outward movement or pullback coordination, ensuring flexible adjustment of the overall tightness of the smearing component 34.

[0030] See also Figure 5 The smearing assembly 34 in this embodiment includes a connecting shell 341 that is docked to the right side of the movable frame 337 for connection, a brush cylinder 342 that is movably built into the connecting shell 341 and can realize the brushing and smearing of the lubricating liquid, a docking tube 343 that is vertically inserted into the connecting shell 341 and the brush cylinder 342 for rotational connection, and the upper end of the docking tube 343 is connected to the oil outlet end of the oil filling pipe 35, and pressure blocks 344 are symmetrically arranged at the upper and lower ends of the connecting shell 341 to realize fast connection and cooperation, and oil outlets 345 are symmetrically opened on both sides of the outer end of the docking tube 343. In this way, the lubricating liquid can be quickly poured out through the oil outlets 345 on both sides, so that the lubricating liquid enters the brush cylinder 342, so that the brush cylinder 342 can conveniently realize the self-brushing lubrication activity of the syringe.

[0031] Among them, the connecting shell 341 is arranged in a semi-cylindrical shape as a whole, and one end of the brush cylinder 342 installed inside the connecting shell 341 is moved out of the interior of the connecting shell 341, ensuring that the connecting shell 341 can achieve stable protective cooperation with the outside of the brush cylinder 342; the upper and lower ends of the connecting tube 343 are provided with pressure blocks 344, and the oil outlets 345 opened on the left and right sides of the connecting tube 343 are arranged in two rows at equal distances, ensuring that the self-lubricating coating process is fast and stable.

[0032] Here’s how it works:

[0033] When the needle cylinder of the knitting machine is to be used, the needle cylinder body 1 can be connected to the inside of the docking ring 31 during installation. At the same time, the docking ring 31 is connected to the installation part of the knitting machine to achieve the rotational docking activity of the needle cylinder body 1 and the docking ring 31. In this way, a rotational guide function can be provided when the needle cylinder body 1 performs a rotational weaving activity.

[0034] However, when the syringe body 1 is stuck in rotation, the screw 332 that is rotated and connected to the middle part of the left side of the box body 331 can be rotated to make the screw 332 and the connecting tube 333 that is threadedly connected to the outside be threadedly driven, so that the connecting strip 334 that is connected to the outside of the connecting tube 333 can be moved to the right. As the connecting strip 334 moves to the right, the docking shafts 335 and compression springs 336 that are connected to both sides of the connecting strip 334 will cooperate at the same time to push the moving frame 337 as a whole, so that the moving frame 337 pushes the connecting shell 341 inside the smear component 34 to the right, thereby making the brush barrel 342 installed inside the connecting shell 341 abut against the outer side of the lower end of the syringe body 1. , to prepare for smearing, at the same time, the external lubricating liquid will be injected through the oil filling pipe 35 connected to the upper end of the docking tube 343, so that the lubricating liquid entering the docking tube 343 will enter the brush cylinder 342 from the oil outlets 345 opened on the left and right sides of the docking tube 343, so that the brush cylinder 342 is soaked as a whole, and then, when the syringe body 1 rotates along the inside of the docking ring 31, the soaked brush cylinder 342 can brush and smear the lubricating liquid on the outer side of the lower end of the syringe body 1, thereby realizing the self-lubricating brushing activity of the syringe body 1, ensuring the flow of the rotation process of the syringe body 1, and avoiding the occurrence of problems such as rotation jamming and rotation wear;

[0035] Under the threaded transmission of the screw rod 332 and the connecting tube 333, the movable frame 337 can be subjected to the combination of the docking shaft 335 and the compression spring 336 to flexibly adjust the extrusion tightness of the brush cylinder 342 and the outer side of the lower end of the syringe body 1, so that the lubricating liquid can be applied and extruded in large quantities or in small quantities. Flexible adjustment can be achieved according to lubrication requirements to avoid excessive application and waste of lubricating liquid. At the same time, the excess extruded lubricating liquid can flow into the recovery tank 32 opened at the lower end of the interior through the recess opened on the left side of the docking ring 31, so as to realize the recovery and reuse of the excess lubricating liquid, ensure the use of the lubricating liquid, and avoid the occurrence of waste problems.

[0036] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A self-lubricating knitting machine needle cylinder, comprising a needle cylinder body (1) and a needle groove (2), wherein the needle groove (2) is equidistantly formed on the outer side of the needle cylinder body (1) along a circular track; Its characteristics are: The invention also includes a self-lubricating device (3) docked to the outer side of the lower end of the syringe body (1), the self-lubricating device (3) including a docking ring (31) docked to the outer side of the lower end of the syringe body (1), a recovery groove (32) provided inside the docking ring (31), an adjustment box (33) installed on the left side of the docking ring (31), a smearing assembly (34) docked to the right side of the adjustment box (33), and an oil filling pipe (35) docked to the upper end of the smearing assembly (34).

2. A self-lubricating knitting machine needle cylinder according to claim 1, characterized in that: The regulating box (33) comprises a box body (331) arranged on the left side of the docking ring (31), a screw (332) rotatably connected to the middle part of one side of the box body (331), a connecting pipe (333) threadedly docked to the outside of the screw (332), a connecting strip (334) fastened to the outside of the connecting pipe (333), a docking shaft (335) arranged on both sides of the connecting strip (334), a compression spring (336) installed on the outside of the docking shaft (335), and a movable frame (337) connected to the right side of the docking shaft (335), wherein the right side of the movable frame (337) is connected to the smearing assembly (34).

3. The self-lubricating knitting machine needle cylinder according to claim 1, characterized in that: The smearing assembly (34) comprises a connecting shell (341) docked to the right side of the regulating box (33), a brush cylinder (342) disposed inside the connecting shell (341), a connecting tube (343) plugged into the connecting shell (341) and the inside of the brush cylinder (342), pressing blocks (344) disposed on both sides of the outer end of the connecting shell (341), and oil outlets (345) opened on both sides of the outer end of the connecting tube (343).

4. The self-lubricating knitting machine needle cylinder according to claim 1, characterized in that: The bottom of the docking ring (31) is connected to the knitting machine equipment, and a notch is integrally formed on the left side of the docking ring (31).

5. The self-lubricating knitting machine needle cylinder according to claim 2, characterized in that: The docking shaft (335) and the compression spring (336) are both symmetrically arranged laterally along both sides of the connecting strip (334), and the right side of the compression spring (336) is against the movable frame (337).

6. The self-lubricating knitting machine needle cylinder according to claim 2, characterized in that: The movable frame (337) is arranged in a T-shaped frame shape as a whole, and the middle portion of the right side of the movable frame (337) passes through the right side of the box body (331).

7. The self-lubricating knitting machine needle cylinder according to claim 3, characterized in that: The connecting shell (341) is arranged in a semi-cylindrical shape as a whole, and one end of the brush cylinder (342) installed inside the connecting shell (341) is moved out of the interior of the connecting shell (341).

8. The self-lubricating knitting machine needle cylinder according to claim 3, characterized in that: The upper and lower ends of the butt-joint pipe (343) are both provided with pressing blocks (344), and the oil outlets (345) opened on the left and right sides of the butt-joint pipe (343) are arranged in two rows at equal distances.

Citation Information

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