White tea cake pressing device

Abstract

The utility model discloses a white tea cake pressing device, and relates to the technical field of tea processing. Comprising a conveying frame, a fixing frame and a placing frame, a storage frame is fixedly installed at the position, close to a manual station, of the front end of the top of the conveying frame, a plurality of fixing bases are distributed on a conveying belt of the conveying frame side by side, forming molds are fixedly installed at the tops of the fixing bases, and an air pump is fixedly installed at the position, close to the front end, of the top of the fixing frame; the air inlet end of the air suction pump is fixedly connected with an air inlet pipe, the end, away from the air suction pump, of the air inlet pipe is fixedly connected with an air suction box, the air outlet end of the air suction pump is fixedly connected with a dust outlet pipe, and the position, close to the rear end, of the top of the fixing frame is fixedly provided with a filtering box. A placing plate is fixedly installed at the output end of the hydraulic telescopic rod, sliding rods are fixedly installed at the positions, close to the front end and the rear end, of the top of the placing plate, a connecting column is fixedly installed at the center of the bottom of the placing plate, and a pressing plate is fixedly installed at the bottom of the connecting column.

Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, in particular to a white tea cake pressing device. Background Art

[0002] The white tea cake pressing device is a device used to press white tea into cakes. It is mainly used to press bulk white tea into cakes through a series of process steps for easy packaging, storage and transportation.

[0003] Chinese utility model patent CN217777892U discloses a white tea cake pressing device, comprising a device body, a No. 1 motor provided on the left side of the upper end of the device body, a No. 2 motor provided on the right side of the No. 1 motor, a feed port provided on the right side of the No. 2 motor, a work box provided in the middle of the device body, a support frame provided at the lower end of the work box, a transparent window provided at the upper front end of the work box, a box door provided at the lower end of the transparent window, a cake pressing device provided on the right side of the vertical rod, a slider provided on the upper left end of the cake pressing device, a pressing block provided at the bottom end of the cake pressing device, a through hole provided at the lower left end of the disc, and a cavity provided at the lower end of the work box. The white tea cake pressing device is provided with a No. 1 motor, which drives the slider to slide up and down on the electric slide rail, and at the same time drives the cake pressing device to move up and down, thereby driving the pressing block to move in position, thereby achieving the pressing operation of the material.

[0004] However, existing white tea cake pressing devices present a significant problem before tea leaves are placed into the mold: if dust and impurities within the mold are not properly cleaned, they are likely to be inadvertently processed into the tea cake. This not only seriously affects the purity and overall quality of the white tea cake, resulting in a poor drinking experience for consumers, but the presence of impurities can also affect the storage and subsequent fermentation of the tea leaves, causing the tea cake to develop an unpleasant odor or deteriorate during storage. Therefore, a white tea cake pressing device is needed to address this issue. Utility Model Content

[0005] The utility model provides a white tea cake pressing device to solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a white tea cake pressing device, comprising a conveying rack, a fixing rack and a placing rack, wherein a storage rack is fixedly installed at the top front end of the conveying rack near the manual work station, a plurality of fixing seats are distributed side by side on the conveyor belt of the conveying rack, a forming mold is fixedly installed on the top of the plurality of fixing seats, a mounting rack is fixedly installed on the outer surface of the plurality of fixing seats, an infrared receiver is fixedly installed at the top near the right side of the plurality of mounting racks, a battery box is fixedly installed at the bottom near the right side of the plurality of mounting racks, and a plurality of fixing seats are fixedly installed at the top of the fixing rack. An air suction pump is fixedly installed near the front end, the air inlet end of the air suction pump is fixedly connected to the air inlet pipe, the end of the air inlet pipe away from the air suction pump is fixedly connected to the air suction box, the air outlet end of the air suction pump is fixedly connected to the dust outlet pipe, the top of the fixed frame is fixedly installed near the rear end, a filter box is fixedly installed at the top center of the fixing frame, a hydraulic telescopic rod is fixedly installed at the top center of the placement frame, a placement plate is fixedly installed at the output end of the hydraulic telescopic rod, sliding rods are fixedly installed at the top of the placement plate near the front and rear ends, a connecting column is fixedly installed at the bottom center of the placement plate, and a pressure plate is fixedly installed at the bottom of the connecting column.

[0007] Furthermore, the bottom of the fixing frame near the front ends is fixedly connected to the top left side of the conveying frame near the front and rear ends.

[0008] Furthermore, the end of the air inlet pipe away from the air pump passes through the top of the fixing frame and extends to the interior of the fixing frame, the inner top wall of the fixing frame is fixedly connected to the top of the air extraction box, and the outer surface of the end of the air inlet pipe away from the air pump is fixedly installed with a pipe fixing frame, and the end of the air inlet pipe away from the air pump is fixedly connected to the inner top wall of the fixing frame through the pipe fixing frame.

[0009] Furthermore, one end of the dust outlet pipe away from the air pump is fixedly connected to the front air inlet end of the filter box.

[0010] Furthermore, a filter is fixedly installed on the inner wall of the vacuum box near the bottom, a filter is fixedly installed on the rear air outlet end of the filter box, and a plurality of filter layers are provided in the filter box.

[0011] Furthermore, the tops of the two slide bars respectively penetrate the inner top wall of the placement rack and extend out of the top of the placement rack, and the outer surfaces of the two slide bars are movably connected to the connection points of the placement rack.

[0012] Furthermore, the bottom of the placement rack near the front and rear ends are fixedly connected to the top right side of the conveying rack near the front and rear ends, and the conveying rack is provided with a conveyor belt and a controller.

[0013] Furthermore, the plurality of forming molds are located directly below the pressure plate and the vacuum box, and the infrared receiver is connected to the infrared transmitter signal, the plurality of battery boxes are provided with batteries, the placement rack is located opposite the manual workstation, and the storage rack is also provided with a second infrared transmitter connected to the plurality of infrared receiver signals.

[0014] Compared with the prior art, the present invention provides a white tea cake pressing device with the following beneficial effects:

[0015] 1. The white tea cake pressing device is equipped with a dust outlet pipe, sealing cover, vacuum pump, filter box and air inlet pipe. The powerful suction force can quickly and thoroughly remove dust from the forming mold, ensuring the cleanliness and quality of the tea cake. The automated operation of the vacuum pump reduces the need for manual cleaning, improves production efficiency and automation level, and aims to achieve an efficient, automated and environmentally friendly tea cake pressing process. The synergistic effect of these components not only improves production efficiency, but also ensures the quality and cleanliness of the tea cake, while reducing pollution to the environment and equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a diagram of the internal structure of the fixing frame of the present utility model;

[0018] Figure 3 This is a diagram showing the position relationship between the placement rack and the forming mold of the present utility model.

[0019] In the figure: 1. Conveyor rack; 2. Vacuum pump; 3. Battery box; 4. Placement rack; 5. Infrared receiver; 6. Mounting rack; 7. Forming mold; 8. Placement plate; 9. Sliding rod; 10. Hydraulic telescopic rod; 11. Pressing plate; 12. Dust outlet pipe; 13. Sealing cover; 14. Filter box; 15. Inlet pipe; 16. Fixing rack; 17. Vacuum box; 18. Pipe fixing rack; 19. Connecting column; 20. Infrared transmitter; 21. Fixing seat; 22. Storage rack. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-3The utility model discloses a white tea cake pressing device, including a conveying frame 1, a fixing frame 16 and a placing frame 4. A storage rack 22 is fixedly installed at the top front end of the conveying frame 1 near the manual work station. A plurality of fixing seats 21 are distributed side by side on the conveyor belt of the conveying frame 1. A forming mold 7 is fixedly installed on the top of each of the fixing seats 21. A mounting frame 6 is fixedly installed on the outer surface of each of the fixing seats 21. An infrared receiver 5 is fixedly installed at the top near the right side of each of the fixing frames 6. A battery box 3 is fixedly installed at the bottom near the right side of each of the fixing frames 6. The top near the front end of the fixing frame 16 is fixed. An air pump 2 is installed, the air inlet end of the air pump 2 is fixedly connected to the air inlet pipe 15, the end of the air inlet pipe 15 away from the air pump 2 is fixedly connected to the air extraction box 17, the air outlet end of the air pump 2 is fixedly connected to the dust outlet pipe 12, the top of the fixed frame 16 near the rear end is fixedly installed with a filter box 14, the top center of the placement frame 4 is fixedly installed with a hydraulic telescopic rod 10, the output end of the hydraulic telescopic rod 10 is fixedly installed with a placement plate 8, the top of the placement plate 8 near the front and rear ends are fixedly installed with sliding rods 9, the bottom center of the placement plate 8 is fixedly installed with a connecting column 19, and the bottom of the connecting column 19 is fixedly installed with a pressure plate 11.

[0022] Specifically, the bottom of the fixing frame 16 near the front ends is fixedly connected to the top left side of the conveying frame 1 near the front and rear ends.

[0023] Specifically, the end of the air intake pipe 15 away from the air pump 2 passes through the top of the fixing frame 16 and extends to the interior of the fixing frame 16. The inner top wall of the fixing frame 16 is fixedly connected to the top of the air extraction box 17. The outer surface of the end of the air intake pipe 15 away from the air pump 2 is fixedly installed with a pipe fixing frame 18. The end of the air intake pipe 15 away from the air pump 2 is fixedly connected to the inner top wall of the fixing frame 16 through the pipe fixing frame 18.

[0024] Specifically, one end of the dust outlet pipe 12 away from the vacuum pump 2 is fixedly connected to the front air inlet end of the filter box 14 .

[0025] Specifically, a filter is fixedly installed on the inner wall of the air extraction box 17 near the bottom, and a filter is fixedly installed on the rear air outlet end of the filter box 14. The filter box 14 is provided with multiple filter layers.

[0026] Specifically, the tops of the two slide bars 9 respectively pass through the inner top wall of the placement rack 4 and extend out of the top of the placement rack 4 , and the outer surfaces of the two slide bars 9 are movably connected to the connection points of the placement rack 4 .

[0027] Specifically, the bottom of the placement rack 4 near the front and rear ends are fixedly connected to the top right side of the conveying rack 1 near the front and rear ends, and the conveying rack 1 is provided with a conveyor belt and a controller.

[0028] Specifically, multiple forming molds 7 are located directly below the pressing plate 11 and the vacuum box 17, and the infrared receiver 5 is connected to the infrared transmitter 20 signal, multiple battery boxes 3 are provided with batteries, the placement rack 4 is located opposite the manual workstation, and a second infrared transmitter connected to the multiple infrared receivers 5 signal is also provided on the storage rack 22.

[0029] In this embodiment, during installation, it is necessary to consider the direct positional relationship between the second infrared emitter on the storage rack 22 and the infrared emitter 20 on the placement rack 4 and the molding mold 7 and the infrared receiver 5, so that when in use, when the second infrared emitter contacts the infrared receiver 5, the infrared emitter 20 on the placement rack 4 will also sense the infrared receiver 5 at the same time, thereby improving work efficiency.

[0030] When in use, first start the conveyor frame 1 and the vacuum pump 2. The conveyor frame 1 starts to operate through the conveyor belt thereon, driving a series of components such as the fixing seat 21, the mounting frame 6, the battery box 3, the infrared receiver 5 and the forming mold 7 to rotate and move along the predetermined path. This setting not only improves the work efficiency, but also ensures the smoothness and automation level of the entire pressing process. When the forming mold 7 passes under the dust box as the conveyor belt moves, the vacuum pump 2 starts to work, and uses a strong suction force to remove the dust attached to the surface of the forming mold 7 through the air inlet pipe 15. The dust and debris are efficiently extracted, and the extracted dust and debris flow into the filter box 14 together with the air. The filter box 14 is provided with multiple filter layers. These filter layers can effectively retain the dust and debris in the filter box 14, and the filtered pure air is smoothly discharged through the filter screen at the rear end of the filter box 14. This process not only ensures the cleanliness of the forming mold 7, but also avoids the pollution of the working environment and the quality of the tea cake by dust and debris. As the conveyor belt continues to move, the forming mold 7 that has been dust-extracted is brought out of the fixed frame 16 area. At this time, the infrared receiver 5 begins to play a key role. The key is activated. When the infrared receiver 5 receives the signal from the second infrared transmitter on the placement rack 4, the conveyor rack 1 immediately stops driving. The precise control of this step ensures that the forming mold 7 can stay in the predetermined position accurately, which provides convenience for the subsequent tea placement and pressing operations. Afterwards, the operator can start manual operation. They need to evenly place the tea leaves to be pressed into the forming mold 7. At the same time, the infrared receiver 5 also monitors the signal from the infrared transmitter 20 at this moment. Once the signal is received, the hydraulic telescopic rod 10 will be activated. The output end of the hydraulic telescopic rod 10 quickly drives the placement plate 8 to move downward, and then pushes the pressing plate 11 to move downward together. The pressing plate 11 presses the tea leaves in the forming mold 7 with its strong pressure to form a compact and uniform tea cake. The entire pressing process is not only efficient and highly automated, but also ensures the quality and appearance of the tea cake through fine dust processing and precise position control. The setting of this device fully embodies the perfect combination of modern technology and traditional tea making technology, bringing a new production model and higher production efficiency to the tea processing industry.

[0031] To sum up, the white tea cake pressing device, by providing the dust outlet pipe 12, the sealing cover 13, the vacuum pump 2, the filter box 14 and the air inlet pipe 15, has a strong suction force that can quickly and thoroughly remove the dust on the forming mold 7, thereby ensuring the cleanliness and quality of the tea cake. The automatic operation of the vacuum pump 2 reduces the need for manual cleaning, improves production efficiency and automation level, and aims to achieve an efficient, automated and environmentally friendly tea cake pressing process; the synergistic effect of these components not only improves production efficiency, but also ensures the quality and cleanliness of the tea cake, while reducing pollution to the environment and equipment.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A white tea cake pressing device, comprising a conveying frame (1), a fixing frame (16) and a placing frame (4), characterized in that: A storage rack (22) is fixedly installed at the top front end of the conveying rack (1) near the manual workstation, a plurality of fixed seats (21) are arranged side by side on the conveyor belt of the conveying rack (1), a forming mold (7) is fixedly installed on the top of the plurality of fixed seats (21), a mounting rack (6) is fixedly installed on the outer surface of the plurality of fixed seats (21), an infrared receiver (5) is fixedly installed at the top near the right side of the plurality of mounting racks (6), a battery box (3) is fixedly installed at the bottom near the right side of the plurality of mounting racks (6), an air pump (2) is fixedly installed at the top near the front end of the fixed rack (16), and the air inlet end of the air pump (2) is fixedly connected to the inlet An air pipe (15), one end of the air inlet pipe (15) away from the air pump (2) is fixedly connected to an air extraction box (17), the air outlet end of the air pump (2) is fixedly connected to a dust outlet pipe (12), a filter box (14) is fixedly installed at the top of the fixing frame (16) near the rear end, a hydraulic telescopic rod (10) is fixedly installed at the top center of the placement frame (4), a placement plate (8) is fixedly installed at the output end of the hydraulic telescopic rod (10), a sliding rod (9) is fixedly installed at the top of the placement plate (8) near the front and rear ends, a connecting column (19) is fixedly installed at the bottom center of the placement plate (8), and a pressure plate (11) is fixedly installed at the bottom of the connecting column (19).

2. The white tea cake pressing device according to claim 1, characterized in that: The bottom of the fixing frame (16) is fixedly connected to the top left side of the conveying frame (1) at a position close to the front and rear ends.

3. The white tea cake pressing device according to claim 1, characterized in that: The end of the air inlet pipe (15) away from the air pump (2) passes through the top of the fixing frame (16) and extends to the inside of the fixing frame (16), the inner top wall of the fixing frame (16) is fixedly connected to the top of the air extraction box (17), and the outer surface of the end of the air inlet pipe (15) away from the air pump (2) is fixedly installed with a pipe fixing frame (18), and the end of the air inlet pipe (15) away from the air pump (2) is fixedly connected to the inner top wall of the fixing frame (16) through the pipe fixing frame (18).

4. The white tea cake pressing device according to claim 1, characterized in that: One end of the dust outlet pipe (12) away from the air pump (2) is fixedly connected to the front air inlet end of the filter box (14).

5. The white tea cake pressing device according to claim 1, characterized in that: A filter is fixedly installed on the inner wall of the vacuum box (17) near the bottom, and a filter is fixedly installed on the rear air outlet end of the filter box (14). The filter box (14) is provided with a plurality of filter layers.

6. The white tea cake pressing device according to claim 1, characterized in that: The tops of the two slide bars (9) respectively penetrate the inner top wall of the placement rack (4) and extend out of the top of the placement rack (4); the outer surfaces of the two slide bars (9) are movably connected to the connection points of the placement rack (4).

7. The white tea cake pressing device according to claim 1, characterized in that: The bottom of the placement rack (4) near the front and rear ends are fixedly connected to the top right side of the conveying rack (1) near the front and rear ends respectively. The conveying rack (1) is provided with a conveyor belt and a controller.

8. The white tea cake pressing device according to claim 1, characterized in that: The plurality of forming dies (7) are all located directly below the pressing plate (11) and the vacuum box (17), and the infrared receiver (5) is signal-connected to the infrared transmitter (20). The plurality of battery boxes (3) are provided with storage batteries. The placement rack (4) is located opposite to the manual workstation, and the storage rack (22) is also provided with a second infrared transmitter signal-connected to the plurality of infrared receivers (5).

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