Spraying structure for desulfurizing tower

By introducing a rotary spray and scraper system into the desulfurization tower, the problems of small contact area between exhaust gas and spray liquid and slurry accumulation were solved, achieving efficient desulfurization and reducing downtime for maintenance, thereby improving production efficiency and reducing costs.

CN223337122UActive Publication Date: 2025-09-16JIANGSU WARNER ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422803180.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-16
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The contact area between the exhaust gas and the spray liquid in the existing desulfurization tower is small, resulting in low sulfur dioxide removal efficiency. The accumulation of slurry affects the reaction, requiring frequent shutdowns for cleaning, which increases maintenance costs.

Method used

A spray structure was designed, including a water tank, a pump, a spray pipe, a nozzle, and a motor-driven scraper system. By rotating the spray and scraping away impurities, it achieves all-round coverage and smooth flow, ensuring full contact between the exhaust gas and the desulfurizer and preventing accumulation.

Benefits of technology

It improves the sulfur dioxide removal efficiency, reduces the frequency of shutdowns for cleaning, reduces maintenance costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of desulfurizing tower cleaning, and discloses a spraying structure for a desulfurizing tower, which comprises a tower body, the bottom of the tower body is fixedly connected with a bottom box, the right side wall of the bottom box and the right side wall of the tower body are fixedly connected with a water tank, and the left side wall in the water tank is fixedly connected with a fixed plate. A suction pump is arranged at the top of the fixing plate, and the input end of the suction pump is fixedly connected with a water inlet pipe. Through the arrangement of the water tank, the suction pump, the first conveying pipe and the spraying pipe, the problem that the removal efficiency of sulfur dioxide and other sulfides is reduced due to the fact that the contact area of waste gas and spraying liquid is greatly reduced can be solved; therefore, the full contact of the waste gas and the spraying liquid is effectively improved, the removal efficiency of sulfur dioxide and other sulfides is greatly improved, the reaction is more sufficient, and the desulfurization efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of desulfurization tower cleaning, in particular to a spray structure for a desulfurization tower. Background Art

[0002] A desulfurization tower is a device used to remove sulfur dioxide and other sulfides from industrial waste gas. The sulfur dioxide in the waste gas reacts with the desulfurizer, where it is absorbed and converted into sulfites or sulfates. After desulfurization, the waste gas continues to rise, passes through a demister to remove water mist, and is discharged from the top of the tower.

[0003] When treating exhaust gas from a desulfurization tower, the spray device in most equipment has a relatively fixed spray direction, which cannot effectively cover all areas. Dead zones may form in certain areas of the tower, where the exhaust gas has almost no contact with the spray liquid, resulting in a significant reduction in the contact area between the exhaust gas and the spray liquid. As a result, much of the exhaust gas cannot fully come into contact with the desulfurizer, thereby reducing the removal efficiency of sulfides such as sulfur dioxide. During the desulfurization process, some solid particles, sediments, and unreacted desulfurizer will gradually settle to the bottom of the desulfurization tower. These materials will continue to accumulate on the bottom wall, causing the bottom wall to gradually increase in height, reducing the effective volume of the desulfurization tower and causing slurry to accumulate in the tower, affecting the desulfurization reaction and requiring shutdown for manual cleaning, which increases maintenance costs and downtime. Utility Model Content

[0004] The main purpose of the utility model is to provide a spray structure for a desulfurization tower, which can effectively solve the problem that the contact area between the exhaust gas and the spray liquid is greatly reduced, and many exhaust gases cannot fully contact the desulfurizer, thereby reducing the removal efficiency of sulfides such as sulfur dioxide and causing slurry to accumulate in the tower, affecting the progress of the desulfurization reaction, requiring shutdown for manual cleaning, and increasing maintenance costs and downtime.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a spray structure for a desulfurization tower, comprising a tower body, the bottom of the tower body is fixedly connected to a bottom box, the right side wall of the bottom box and the right side wall of the tower body are fixedly connected to a water tank, the inner left wall of the water tank is fixedly connected to a fixed plate, a pump is provided on the top of the fixed plate, the input end of the pump is fixedly connected to a water inlet pipe, the output end of the pump is fixedly connected to a first delivery pipe, the top left end of the first delivery pipe is connected to a first connecting pipe, the inner top of the tower body is fixedly connected to a support ring, the left and right ends of the first connecting pipe are connected to the inside of the support ring, the outer sides of the first connecting pipe are connected to a spray pipe, the front and rear ends of multiple spray pipes are fixedly connected to the inside of the support ring, the bottoms of multiple spray pipes are connected to internal threaded pipes, and the insides of multiple internal threaded pipes are threadedly connected to external threaded pipes.

[0006] Furthermore, a second connecting pipe is provided inside each of the plurality of external threaded tubes, a nozzle is fixedly connected to the inner bottom end of each of the plurality of second connecting tubes, an inclined groove is provided inside each of the plurality of nozzles, the left side wall of the water tank is connected to the second delivery pipe, and the left side wall of the second delivery pipe is connected to the right side wall of the bottom box.

[0007] Furthermore, a feed pipe is connected through the left side wall of the tower body, an air outlet pipe is connected to the top of the tower body, and a guide plate is fixedly connected to the inside of the bottom box.

[0008] Furthermore, the bottom of the bottom box is fixedly connected to a base, the bottom of the bottom box is fixedly connected to a protective box, a motor is provided inside the protective box, the output end of the motor is fixedly connected to a rotating rod, and the top outer side of the rotating rod passes through the bottom box and the interior of the guide plate and is fixedly connected to a fixing ring.

[0009] Furthermore, a first connecting ring is fixedly connected to the outer side of the top of the rotating rod, and a connecting rod is fixedly connected to the outer side of the first connecting ring. The other ends of the four connecting rods are fixedly connected to a first scraper, and the first scrapers are all arranged on the outer side of the upper side wall of the guide plate.

[0010] Furthermore, a second connecting ring is fixedly connected to the outer side of the middle portion of the rotating rod, and a second scraper is fixedly connected to the outer side of the second connecting ring, and the second scraper is arranged in the middle portion of the upper side wall of the guide plate.

[0011] Furthermore, a leakage pipe is connected through the middle of the guide plate, the bottom end of the leakage pipe is connected to a sewage pipe, and the other end of the sewage pipe is connected through the left side wall of the bottom box.

[0012] Furthermore, the bottom end of the rotating rod is rotatably connected to the inside of the sewage pipe and the leakage pipe.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The utility model can solve the problem that the contact area between the exhaust gas and the spray liquid is greatly reduced, and many exhaust gases cannot fully contact the desulfurizer, thereby reducing the removal efficiency of sulfides such as sulfur dioxide, by providing a water tank, a pump, a first delivery pipe, a spray pipe, an externally threaded pipe, a nozzle and an inclined slot. The water is guided to the nozzle through the second connecting pipe inside the externally threaded pipe. The inclined slot opened inside the nozzle makes the sprayed water present a specific angle and direction. When the water flows out through the inclined slot on the nozzle, it will drive the nozzle and the second connecting pipe to rotate inside the externally threaded pipe through different water pressures, thereby achieving the effect of rotating water spraying, and comprehensively covering the interior of the tower body, thereby effectively improving the full contact between the exhaust gas and the spray liquid, greatly improving the removal efficiency of sulfides such as sulfur dioxide, making the reaction more sufficient, and further improving the desulfurization efficiency.

[0015] 2. The motor, rotating rod, connecting rod, first scraper and second scraper are provided to solve the problem of slurry accumulation in the tower, affecting the desulfurization reaction, requiring shutdown for manual cleaning, and increasing maintenance costs and downtime. The fixing ring connected to the bottom box and the guide plate on the outside of the top of the rotating rod further stabilizes the rotating rod. The first connecting ring located on the outside of the top of the rotating rod and the connecting rod and first scraper connected thereto rotate with the rotation of the rotating rod. The first scraper is provided on the outside of the upper side wall of the guide plate. Its function is to scrape off solid particles, sediments and other impurities that may accumulate on the outer edge of the guide plate, prevent the accumulation of these impurities from affecting the normal diversion function of the guide plate and the flow of water in the bottom box, and drive the impurities on the periphery to flow into the middle, thereby effectively improving the smooth flow of the bottom of the desulfurization tower, ensuring the normal flow of slurry, avoiding the desulfurization effect affected by siltation, reducing the need for frequent shutdowns for manual cleaning, improving production efficiency and reducing maintenance costs.

[0016] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural diagram of a spray structure for a desulfurization tower proposed by the utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of the interior of a tower body of a spray structure for a desulfurization tower proposed in the utility model;

[0019] Figure 3 This is a structural diagram of a fixed plate of a spray structure for a desulfurization tower proposed by the utility model;

[0020] Figure 4 This is a structural diagram of a support ring for a spray structure of a desulfurization tower proposed in the utility model;

[0021] Figure 5 This is a structural diagram of an internally threaded pipe for a spray structure of a desulfurization tower proposed by the utility model;

[0022] Figure 6 This is a structural diagram of the second connecting pipe of a spray structure for a desulfurization tower proposed by the utility model;

[0023] Figure 7 This is a schematic diagram of the connection between the internally threaded pipe and the externally threaded pipe of the spray structure for a desulfurization tower proposed in the utility model;

[0024] Figure 8 This is a nozzle structure diagram of a spray structure for a desulfurization tower proposed by the utility model;

[0025] Figure 9 This is a structural diagram of a protection box for a spray structure of a desulfurization tower proposed in the utility model;

[0026] Figure 10 This is a structural diagram of the connecting rods of a spray structure for a desulfurization tower proposed in the utility model.

[0027] Legend:

[0028] 1. Tower body; 2. Bottom box; 3. Water tank; 4. Fixed plate; 5. Pump; 6. Water inlet pipe; 7. First delivery pipe; 8. First connecting pipe; 9. Support ring; 10. Spray pipe; 11. Internally threaded pipe; 12. Externally threaded pipe; 13. Second connecting pipe; 14. Sprinkler; 15. Chute; 16. Second delivery pipe; 17. Air outlet pipe; 18. Feed pipe; 19. Guide plate; 20. Base; 21. Protection box; 22. Motor; 23. Rotating rod; 24. Fixed ring; 25. First connecting ring; 26. Connecting rod; 27. First scraper; 28. Second connecting ring; 29. ​​Second scraper; 30. Leakage pipe; 31. Drain pipe. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0030] like Figure 1 - Figure 8As shown: A spray structure for a desulfurization tower, including a tower body 1, a bottom box 2 is fixedly connected to the bottom of the tower body 1, and a water tank 3 is fixedly connected to the right side wall of the bottom box 2 and the right side wall of the tower body 1. The water tank 3 on the right side wall of the tower body 1 and the bottom box 2 is used to store the internal water transferred from the outside to the water tank 3. The inner left side wall of the water tank 3 is fixedly connected to a fixed plate 4, and a pump 5 is provided on the top of the fixed plate 4. The pump 5 is supported by the fixed plate 4. The input end of the pump 5 is fixedly connected to a water inlet pipe 6, and the output end of the pump 5 is fixedly connected to a first delivery pipe 7. The top left end of the first delivery pipe 7 is connected to a first connecting pipe 8. Through the water inlet pipe 6 on the input end of the pump 5 To extract the internal water of the water tank 3, the extracted water is transferred to the interior of the first connecting pipe 8 through the first delivery pipe 7 on the output end of the pump 5. The internal top of the tower body 1 is fixedly connected to a support ring 9, and the left and right ends of the first connecting pipe 8 are connected to the interior of the support ring 9. By fixing the first connecting pipe 8 in the interior of the support ring 9, the first connecting pipe 8 is fixed to the interior of the tower body 1 through the support ring 9, and the first connecting pipe 8 is supported and fixed to spray the interior of the tower body 1. The outside of the first connecting pipe 8 is connected to a spray pipe 10, and the front and rear ends of multiple spray pipes 10 are fixedly connected to the interior of the support ring 9. The bottoms of multiple spray pipes 10 are connected to internal threads. The pipe 11 evenly distributes the water in the interior of the multiple spray pipes 10 through the first connecting pipe 8, and the water flows into the interior of the internal threaded pipe 11 through the spray pipe 10. The interiors of the multiple internal threaded pipes 11 are all threadedly connected to the external threaded pipe 12, and the interiors of the multiple external threaded pipes 12 are all provided with second connecting pipes 13. The bottom ends of the internals of the multiple second connecting pipes 13 are all fixedly connected to the nozzles 14. The interiors of the multiple nozzles 14 are all provided with inclined grooves 15, which are connected to the external threaded pipes 12 through the interior of the internal threaded pipe 11 and support the internal second connecting pipes 13. In addition, water will be sprayed out through the inclined grooves 15 on the nozzles 14 after the connection. While spraying water, The pressure passes through the inclined groove 15 in the nozzle 14 to push the nozzle 14 and the second connecting pipe 13 to rotate inside the external threaded tube 12, thereby achieving the effect of rotary spraying to cover the interior of the tower body 1 in all directions. The left side wall of the water tank 3 is connected to the second delivery pipe 16, and the left side wall of the second delivery pipe 16 is connected to the right side wall of the bottom box 2. It is fixed to the inside of the bottom box 2 and the water tank 3 through the second delivery pipe 16. When the used water reaches a certain height, impurities will be precipitated at the bottom of the water, and the water at the top will flow into the second delivery pipe 16 through the holes on the guide plate 19 inside the bottom box 2 and into the interior of the water tank 3, thereby achieving the effect of recycling.

[0031] like Figure 1 - Figure 10As shown, the left side wall of the tower body 1 is connected with a feed pipe 18, which is connected to an external pipeline through the feed pipe 18 to transfer the gas to the interior of the tower body 1 for treatment. The top of the tower body 1 is connected with an outlet pipe 17, which is used to discharge the treated gas and transfer it to the next device. The interior of the bottom box 2 is fixedly connected with a guide plate 19, which is used to collect and guide impurities, etc. The bottom of the bottom box 2 is fixedly connected with a base 20, which is used to carry out the bottom of the whole. The bottom of the bottom box 2 is supported by a protective box 21, and a motor 22 is arranged inside the protective box 21. The motor 22 is protected on the outside by the protective box 21, and the motor 22 is fixed to the bottom of the bottom box 2. The output end of the motor 22 is fixedly connected to a rotating rod 23, and the top outside of the rotating rod 23 passes through the bottom box 2 and the guide plate 19 and is fixedly connected to a fixing ring 24. The rotating rod 23 is driven to rotate on the top of the guide plate 19 by the output end of the motor 22, and the fixing ring 24 is used to prevent the device on the outside of the rotating rod 23 from falling.

[0032] like Figure 1 - Figure 10 As shown, a first connecting ring 25 is fixedly connected to the outer side of the top of the rotating rod 23, and a connecting rod 26 is fixedly connected to the outer side of the first connecting ring 25. The other ends of the four connecting rods 26 are fixedly connected to a first scraper 27. The first scraper 27 is arranged on the outer side of the upper side wall of the guide plate 19, and is connected to the connecting rod 26 through the first connecting ring 25 on the rotating rod 23, and is connected to the first scraper 27 through the connecting rod 26, and drives the first scraper 27 to rotate around the outer periphery of the upper side wall of the guide plate 19 to scrape impurities on the outer periphery of the upper side wall of the guide plate 19. Flowing into the middle of the guide plate 19, and to prevent impurities and the like from remaining in the dead corner of the guide plate 19 and being unable to be processed, a second connecting ring 28 is fixedly connected to the outer side of the middle part of the rotating rod 23, and a second scraper 29 is fixedly connected to the outer side of the second connecting ring 28. The second scraper 29 is arranged in the middle of the upper side wall of the guide plate 19, and is connected to the second scraper 29 through the second connecting ring 28 on the outer side of the rotating rod 23, and drives the second scraper 29 to rotate on the middle part of the guide plate 19 to scrape the impurities and the like on the guide plate 19 and flow into the interior of the leakage pipe 30.

[0033] like Figure 1 - Figure 10As shown, a leakage pipe 30 is connected to the middle of the guide plate 19, and the bottom end of the leakage pipe 30 is connected to a sewage pipe 31. The other end of the sewage pipe 31 is connected to the left side wall of the bottom box 2. The bottom end of the rotating rod 23 is rotatably connected to the inside of the sewage pipe 31 and the leakage pipe 30. Impurities are transferred to the inside of the sewage pipe 31 through the leakage pipe 30, and the impurities are discharged from the inside of the bottom box 2. The bottom end of the rotating rod 23 is rotatably connected to the inside of the sewage pipe 31 and the leakage pipe 30, which ensures the stability of the rotating rod 23 during the rotation process, and does not affect the normal sewage discharge function of the sewage pipe 31.

[0034] It should be noted that the present invention is a spray structure for a desulfurization tower. First, the motor 22 and the pump 5 are connected to an external power source to supply power to the device.

[0035] During the desulfurization process, bottom tank 2, located at the bottom of tower body 1, collects and temporarily stores treated liquid. Water tank 3, located to the right of bottom tank 2 and tower body 1, stores external water for ready use. After pump 5 is activated, it draws water from water tank 3 through water inlet pipe 6 and then delivers it through first delivery pipe 7 at the output end. First connecting pipe 8, at the top left end of first delivery pipe 7, remains stable thanks to support ring 9. First connecting pipe 8 distributes the water to multiple spray pipes 10 connected to it.

[0036] The front and rear ends of the spray pipe 10 are also fixed by the support ring 9 to ensure that its position in the tower body 1 is stable. The internal threaded tube 11 at the bottom of the spray pipe 10 is connected to the external threaded tube 12 by a thread, so that the nozzle 14 is easy to install and disassemble. When the nozzle 14 needs to be replaced or repaired, the external threaded tube 12 can be easily unscrewed for operation.

[0037] The second connecting pipe 13 inside the externally threaded pipe 12 guides water to the nozzle 14. The inclined groove 15 inside the nozzle 14 makes the water sprayed out at a specific angle and direction. When the water flows out through the inclined groove 15 on the nozzle 14, the different water pressures drive the nozzle 14 and the second connecting pipe 13 to rotate inside the externally threaded pipe 12, thereby achieving the effect of rotating water spraying, and comprehensively covering the interior of the tower body 1.

[0038] When motor 22 is started, its output drives rotating rod 23 to rotate. A fixing ring 24, which extends through the outer top of rotating rod 23 and connects to bottom box 2 and guide plate 19, further stabilizes rotating rod 23. A first connecting ring 25, connected to a connecting rod 26 and a first scraper 27, located on the outer top of rotating rod 23, rotates as rotating rod 23 rotates. First scraper 27, located on the outer side of the upper sidewall of guide plate 19, scrapes away solid particles, sediment, and other impurities that may accumulate on the outer edge of guide plate 19, preventing these impurities from accumulating and affecting the normal diversion function of guide plate 19 and the flow of water within bottom box 2. It also drives impurities on the periphery to flow into the center.

[0039] A second scraper 29 connected to a second connecting ring 28 on the outer side of the middle portion of the rotating rod 23 is disposed in the middle portion of the upper sidewall of the guide plate 19. The second scraper 29 also removes any accumulated material from the middle portion of the guide plate 19 during rotation, ensuring a clean upper surface of the guide plate 19 and maintaining a good diversion effect.

[0040] The guide plate 19 guides the water flow throughout the structure, ensuring an orderly flow of liquid within the bottom tank 2. A drainage pipe 30, extending through the middle of the guide plate 19, and a drain pipe 31, connected to its bottom end, are used to drain accumulated impurities and sediment within the bottom tank 2. The bottom end of the rotating rod 23 is rotatably connected to the drain pipe 31 and the drainage pipe 30, ensuring the stability of the rotating rod 23 during rotation without affecting the normal drainage function of the drain pipe 31.

[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A spray structure for a desulfurization tower, comprising a tower body (1), characterized in that: The bottom of the tower body (1) is fixedly connected to a bottom box (2), the right side wall of the bottom box (2) and the right side wall of the tower body (1) are fixedly connected to a water tank (3), the inner left side wall of the water tank (3) is fixedly connected to a fixed plate (4), a pump (5) is provided on the top of the fixed plate (4), the input end of the pump (5) is fixedly connected to a water inlet pipe (6), the output end of the pump (5) is fixedly connected to a first delivery pipe (7), and the top left end of the first delivery pipe (7) is connected to a first connecting pipe (8) ), the inner top of the tower body (1) is fixedly connected to a support ring (9), the left and right ends of the first connecting pipe (8) are connected to the inside of the support ring (9), the outer sides of the first connecting pipe (8) are connected to the spray pipe (10), the front and rear ends of the plurality of spray pipes (10) are fixedly connected to the inside of the support ring (9), the bottoms of the plurality of spray pipes (10) are connected to the inner threaded pipe (11), and the inner sides of the plurality of inner threaded pipes (11) are threadedly connected to the outer threaded pipe (12).

2. A spray structure for a desulfurization tower according to claim 1, characterized in that: A second connecting pipe (13) is provided inside each of the plurality of externally threaded pipes (12), a nozzle (14) is fixedly connected to the bottom end of each of the plurality of second connecting pipes (13), and an inclined groove (15) is provided inside each of the plurality of nozzles (14). The left side wall of the water tank (3) is connected to the second delivery pipe (16), and the left side wall of the second delivery pipe (16) is connected to the right side wall of the bottom box (2).

3. The spray structure for a desulfurization tower according to claim 1, characterized in that: A feed pipe (18) is connected through the left side wall of the tower body (1), an air outlet pipe (17) is connected to the top of the tower body (1), and a guide plate (19) is fixedly connected to the interior of the bottom box (2).

4. The spray structure for a desulfurization tower according to claim 1, characterized in that: The bottom of the bottom box (2) is fixedly connected to a base (20), the bottom of the bottom box (2) is fixedly connected to a protection box (21), a motor (22) is provided inside the protection box (21), an output end of the motor (22) is fixedly connected to a rotating rod (23), and the top end of the rotating rod (23) passes through the bottom box (2) and the interior of the guide plate (19) and is fixedly connected to a fixing ring (24).

5. The spray structure for a desulfurization tower according to claim 4, characterized in that: A first connecting ring (25) is fixedly connected to the outer side of the top of the rotating rod (23), and connecting rods (26) are fixedly connected to the outer sides of the first connecting ring (25). The other ends of the four connecting rods (26) are fixedly connected to first scrapers (27), and the first scrapers (27) are arranged on the outer side of the upper side wall of the guide plate (19).

6. The spray structure for a desulfurization tower according to claim 5, characterized in that: A second connecting ring (28) is fixedly connected to the outer side of the middle portion of the rotating rod (23), and a second scraper (29) is fixedly connected to the outer side of each of the second connecting rings (28). The second scrapers (29) are arranged in the middle portion of the upper side wall of the guide plate (19).

7. The spray structure for a desulfurization tower according to claim 3, characterized in that: A leakage pipe (30) is connected through the middle of the guide plate (19), the bottom end of the leakage pipe (30) is connected to a sewage pipe (31), and the other end of the sewage pipe (31) is connected through the left side wall of the bottom box (2).

8. The spray structure for a desulfurization tower according to claim 4, characterized in that: The bottom end of the rotating rod (23) is rotatably connected to the inside of the sewage pipe (31) and the leakage pipe (30).