Carriage plate punching device for semitrailer manufacturing

By designing a car body panel punching device including a roller conveyor and an adjustable drill bit, the problems of low automation and low precision in semi-trailer car body panel punching are solved, stable and precise punching operation is achieved, and manual labor intensity and safety risks are reduced.

CN223338415UActive Publication Date: 2025-09-16YUTAI WOSHENG IND & TRADE CO LTD
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Patent Information

Application Number
CN202520034269.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-09-16
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

The existing technology has a low degree of automation in the process of punching holes in the semi-trailer body panels, poor punching accuracy and consistency, time-consuming and labor-intensive manual operation and safety risks, and the body panels are prone to shaking and deflection during the punching process.

Method used

A carriage panel punching device consisting of a roller conveyor, a punching assembly and a cylinder system was designed. The carriage panel was fixed by a clamping plate, a pressure roller and an adjustable drill assembly, and the servo motor drive and the cylinder worked together to achieve stable and precise punching of the carriage panel.

Benefits of technology

The automation level of punching is improved, the punching accuracy and consistency are ensured, the labor intensity and safety risks of manual operation are reduced, and the shaking and deviation of the car body during the punching process are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carriage plate punching device for semitrailer manufacturing, which comprises a roll shaft conveyor, the outer surface of a rack of the roll shaft conveyor is connected with a foundation pillar, one end of the foundation pillar is connected with a punching component through a bolt, the rack of the roll shaft conveyor is fixedly connected with a side plate, the inner side of the side plate is rotatably connected with a connecting plate, and the connecting plate is connected with a punching component through a bolt. One end of the connecting plate is fixedly connected with a pressing roller, and the outer surface of the connecting plate is rotationally connected with a first air cylinder. When the carriage plate reaches the punching position, the third air cylinder is started, the clamping plate moves towards the carriage plate and extrudes the side of the carriage plate, and the carriage plate can be fixed by being matched with the L-shaped plate; and meanwhile, the inner sides of the side plates are rotationally connected with connecting plates, one ends of the connecting plates fix pressing rollers, and the outer surfaces are rotationally connected with first air cylinders. The first air cylinder is started, the output end of the first air cylinder drives the connecting plate to rotate around the pin shaft connected with the side plate, the connecting plate drives the pressing roller to press the carriage plate for further fixing, and the carriage plate is prevented from slipping on the roller shaft during punching.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching devices, in particular to a vehicle body plate punching device for manufacturing semi-trailers. Background Art

[0002] In semi-trailer manufacturing, punching holes in car body panels is a critical process. Currently, due to the large size of car body panels, some small factories typically rely on manual labor. Specifically, workers first lay the panels flat before drilling using punching equipment. Throughout the entire drilling process, the panel's position must be frequently adjusted to accommodate the various punching locations.

[0003] However, this traditional operation method has some drawbacks. On the one hand, its low degree of automation and heavy reliance on manual operation are not only inefficient but also difficult to ensure the accuracy and consistency of punching. On the other hand, due to the large size and heavy weight of the semi-trailer body panels, manual movement is extremely inconvenient, which is not only time-consuming and labor-intensive, but also increases the labor intensity and safety risks of workers. In order to improve the difficulty of manual handling, some companies have introduced conveyors to push the body panels into the punching area through the conveyor. However, this improvement method has brought new problems. When the body panels are placed on the rollers of the conveyor for punching, due to the rolling characteristics of the rollers and the limited friction between the body panels and the rollers, the body panels are prone to shaking and offsetting during the punching process. This leads to deviations in the punching position. Utility Model Content

[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a vehicle body plate punching device for manufacturing a semi-trailer.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a car body plate punching device for semi-trailer manufacturing, comprising a roller conveyor, wherein the outer surface of the frame of the roller conveyor is connected to a base column, one end of the base column is connected to a punching assembly via a bolt, a side plate is fixedly connected to the frame of the roller conveyor, the inner side of the side plate is rotatably connected to a connecting plate, one end of the connecting plate is fixedly connected to a pressure roller, and the outer surface of the connecting plate is rotatably connected to a No. 1 cylinder;

[0006] The punching assembly includes a vertical plate connected to one end of the base column by bolts, a guide block fixedly connected to the inner side of the vertical plate, a guide rod slidably connected inside the guide block, a top plate fixedly connected to the top of the guide rod, a No. 2 air cylinder connected to the lower surface of the top plate, and an axle seat installed on the upper surface of the top plate, a screw rod rotatably connected inside the axle seat, a driving motor is installed on the upper surface of the top plate, a slider is threadedly connected to the outer surface of the screw rod, and a C-shaped frame is fixedly connected to the bottom end of the slider, a punching motor is installed inside the C-shaped frame, and a drill bit is connected to the output end of the punching motor.

[0007] As mentioned above, a plurality of L-shaped plates are fixedly connected to the inner side of the frame of the roller conveyor, and the plurality of L-shaped plates are arranged at equal intervals.

[0008] As mentioned above, a plurality of No. 3 cylinders arranged at equal intervals are installed on the outer surface of the frame of the roller conveyor, and the output end of the No. 3 cylinder is connected to a clamping plate.

[0009] As mentioned above, the cylinder end of the No. 1 cylinder is rotatably connected to the outer surface of the frame of the roller conveyor through a pin shaft, and the output end of the No. 1 cylinder is rotatably connected to the outer surface of the connecting plate through a pin shaft.

[0010] As mentioned above, the output shaft of the driving motor is connected to the screw rod through a coupling, a sliding groove is formed through the top surface of the top plate, and a slider is slidably connected to the inside of the sliding groove.

[0011] As mentioned above, a No. 2 cylinder is installed on the outer surface of the vertical plate, the output end of the No. 2 cylinder is connected to the top plate, and the interior of the guide block is slidably connected to two guide rods.

[0012] As mentioned above, the lower surface of the C-shaped frame is connected to a cover body through bolts, and the drill bit is arranged inside the cover body.

[0013] Compared with the prior art, the semi-trailer manufacturing vehicle body plate punching device has the following beneficial effects:

[0014] First, the present invention stabilizes the carriage plate through various means to facilitate drilling. Multiple L-shaped plates are arranged at equal intervals on the inner side of the roller conveyor frame, and multiple No. 3 air cylinders are installed on the outer surface at equal intervals. Their output ends are connected to clamping plates. When the carriage plate reaches the drilling position, the No. 3 air cylinder is activated, and the clamping plates move toward the carriage plate and squeeze its sides, cooperating with the L-shaped plates to secure the carriage plate. Simultaneously, the inner side of the side plate rotates to connect to the connecting plate, which has a pressure roller fixed at one end and a No. 1 air cylinder on the outer surface. When the No. 1 air cylinder is activated, its output end drives the connecting plate to rotate around the pin connected to the side plate, causing the connecting plate to drive the pressure roller to press the carriage plate, further securing it and preventing it from slipping on the roller during drilling.

[0015] 2. The utility model connects the screw rod through a coupling through the output shaft of the driving motor. A slide groove is opened on the top surface of the top plate, and a slider is connected to the slide groove. When the car body plate is fixed, the driving motor is started to drive the screw rod to rotate, and the screw rod drives the slider to slide in the slide groove. The slider drives the C-shaped frame to move. The C-shaped frame is connected to the punching motor and the drill bit. In this way, the position of the punching motor and the drill bit can be adjusted, and the roller conveyor is used to transport the car body plate to achieve punching of different positions of the car body plate, which flexibly meets the punching needs.

[0016] Other advantages, objectives and features of the present invention will be described in part in the following description and will be apparent to those skilled in the art based on an examination of the following or may be learned from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 It is a side schematic diagram of the utility model;

[0019] Figure 3 It is a front schematic diagram of the utility model;

[0020] Figure 4 It is a three-dimensional schematic diagram of the punching assembly in the present utility model;

[0021] Figure 5 It is a three-dimensional schematic diagram of the side panels, connecting plates and No. 1 cylinder in the utility model.

[0022] In the figure: 1. Roller conveyor; 2. Base column; 3. Punching assembly; 301. Vertical plate; 302. Guide block; 303. Guide rod; 304. Top plate; 305. Cylinder No. 2; 306. Shaft seat; 307. Screw; 308. Drive motor; 309. Slider; 310. C-shaped frame; 311. Punching motor; 312. Drill bit; 313. Slide; 314. Cover; 4. Side plate; 5. Connecting plate; 6. Pressure roller; 7. Cylinder No. 1; 8. L-shaped plate; 9. Cylinder No. 3; 10. Clamp. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] like Figure 1-Figure 5As shown, the utility model provides a technical solution: a car body plate punching device for semi-trailer manufacturing, comprising a roller conveyor 1, a base column 2 is connected to the outer surface of the frame of the roller conveyor 1, one end of the base column 2 is connected to a punching assembly 3 by bolts, a side plate 4 is fixedly connected to the frame of the roller conveyor 1, the inner side of the side plate 4 is rotatably connected to a connecting plate 5, one end of the connecting plate 5 is fixedly connected to a pressure roller 6, and the outer surface of the connecting plate 5 is rotatably connected to a No. 1 cylinder 7;

[0025] The punching assembly 3 includes a vertical plate 301 connected to one end of the base column 2 by bolts, and the inner side surface of the vertical plate 301 is fixedly connected to the guide block 302, the internal sliding connection of the guide block 302 is connected to the guide rod 303, the top of the guide rod 303 is fixedly connected to the top plate 304, the lower surface of the top plate 304 is connected to the No. 2 cylinder 305, and the upper surface of the top plate 304 is installed with a shaft seat 306, the internal rotation connection of the shaft seat 306 is connected to the screw rod 307, the upper surface of the top plate 304 is installed with a driving motor 308, the outer surface of the screw rod 307 is threadedly connected to the slider 309, the bottom end of the slider 309 is fixedly connected to the C-shaped frame 310, the inside of the C-shaped frame 310 is installed with a punching motor 311, and the output end of the punching motor 311 is connected to the drill bit 312.

[0026] like Figure 1-Figure 3 As shown, a number of L-shaped plates 8 are fixedly connected to the inner side of the frame of the roller conveyor 1, and the L-shaped plates 8 are arranged at equal intervals. A number of No. 3 cylinders 9 are installed on the outer surface of the frame of the roller conveyor 1 at equal intervals, and the output end of the No. 3 cylinder 9 is connected to a splint 10.

[0027] By placing the car panel to be punched on multiple conveying rollers of the roller conveyor 1, the roller conveyor 1 is driven by a servo motor, so that the roller conveyor 1 can convey the car panel to the bottom of the punching assembly 3. When the car panel moves to the punching position, the output end of the No. 3 cylinder 9 is started to drive the splint 10 to move toward the car panel. In this way, multiple splints 10 can be squeezed on the side of the car panel, and the car panel can be fixed in conjunction with multiple L-shaped plates 8, which is convenient for punching the car panel later.

[0028] like Figure 5 As shown, the cylinder end of the No. 1 cylinder 7 is rotatably connected to the outer surface of the frame of the roller conveyor 1 through a pin shaft, and the output end of the No. 1 cylinder 7 is rotatably connected to the outer surface of the connecting plate 5 through a pin shaft.

[0029] By starting the No. 1 cylinder 7, its output end drives the connecting plate 5 to rotate around the pin shaft connecting it to the side plate 4, so that the two connecting plates 5 can drive the pressure roller 6 to press the car body plate. In this way, the clamping plate 10 and the L-shaped plate 8 can further fix the car body plate to prevent the car body plate from slipping on the roller shaft of the roller conveyor 1 when punching.

[0030] like Figure 2 and Figure 4 As shown, the output shaft of the driving motor 308 is connected to the screw 307 through a coupling, a slide groove 313 is opened through the top surface of the top plate 304, and the slider 309 is slidably connected inside the slide groove 313. The outer surface of the vertical plate 301 is installed with the No. 2 cylinder 305, the output end of the No. 2 cylinder 305 is connected to the top plate 304, and the internal sliding connection of the guide block 302 is two guide rods 303.

[0031] After the car body plate is fixed, the driving motor 308 is started to drive the screw rod 307 to rotate, and the screw rod 307 drives the slider 309 to slide in the slide groove 313. In this way, the slider 309 drives the C-shaped frame 310 to move, and the C-shaped frame 310 drives the punching motor 311 and the drill bit 312 to move. In this way, the punching position of the car body plate can be adjusted in conjunction with the roller conveyor 1.

[0032] like Figure 2 As shown, the lower surface of the C-shaped frame 310 is connected to a cover 314 by bolts, and the drill bit 312 is disposed inside the cover 314 .

[0033] By starting the punching motor 311, the drill bit 312 can be driven to rotate, and by starting the No. 2 cylinder 305, the top plate 304 can be driven to move downward. By setting the guide rod 303 and cooperating with the guide block 302, the top plate 304 can be guided. When the top plate 304 moves downward, the punching motor 311 and the drill bit 312 can be driven to move downward, and the drill bit 312 contacts the car body to punch holes in it. During the punching process, the cover body 314 covers the outer surface of the drill bit 312, so as to prevent the debris generated during the punching process from splashing.

[0034] Working principle: First, place the car plate to be punched on multiple conveying rollers of the roller conveyor 1, and the servo motor drives the roller conveyor 1 to convey the car plate to the bottom of the punching component 3; when the car plate reaches the punching position, start the No. 3 cylinder 9 so that its output end drives the splint 10 to move toward the car plate, and multiple splints 10 are squeezed on the side of the car plate, and cooperate with multiple L-shaped plates 8 to fix the car plate; at the same time, start the No. 1 cylinder 7, and its output end drives the connecting plate 5 to rotate around the pin shaft connected to the side plate 4, and the two connecting plates 5 drive the pressure roller 6 to press the car plate, further fixing the car plate to prevent it from slipping on the roller shaft; when the car plate is fixed, start the drive motor 308 to drive the screw rod 3 07 rotates, the screw rod 307 drives the slider 309 to slide in the slide groove 313, the slider 309 drives the C-shaped frame 310 to move, and the C-shaped frame 310 drives the punching motor 311 and the drill bit 312 to move, so that the punching position can be adjusted in coordination with the roller conveyor 1; then, the punching motor 311 is started to drive the drill bit 312 to rotate, and the No. 2 cylinder 305 is started to drive the top plate 304 to move downward, and the guide rod 303 cooperates with the guide block 302 to guide the top plate 304, and the top plate 304 drives the punching motor 311 and the drill bit 312 to move downward, and the drill bit 312 contacts the car plate to punch holes. During the punching process, the cover body 314 covers the outer surface of the drill bit 312 to prevent debris from splashing.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A car body plate punching device for semi-trailer manufacturing, comprising a roller conveyor (1), characterized in that: The outer surface of the frame of the roller conveyor (1) is connected to a base column (2), one end of the base column (2) is connected to a punching assembly (3) through a bolt, a side plate (4) is fixedly connected to the frame of the roller conveyor (1), the inner side of the side plate (4) is rotatably connected to a connecting plate (5), one end of the connecting plate (5) is fixedly connected to a pressure roller (6), and the outer surface of the connecting plate (5) is rotatably connected to a No. 1 cylinder (7); The punching assembly (3) comprises a vertical plate (301) connected to one end of the base column (2) by bolts, a guide block (302) fixedly connected to the inner side of the vertical plate (301), a guide rod (303) slidably connected inside the guide block (302), a top plate (304) fixedly connected to the top of the guide rod (303), a No. 2 air cylinder (305) connected to the lower surface of the top plate (304), and an axle seat ( 306), a screw rod (307) is rotatably connected inside the shaft seat (306), a driving motor (308) is installed on the upper surface of the top plate (304), a slider (309) is threadedly connected to the outer surface of the screw rod (307), the bottom end of the slider (309) is fixedly connected to a C-shaped frame (310), a punching motor (311) is installed inside the C-shaped frame (310), and the output end of the punching motor (311) is connected to a drill bit (312).

2. A car body plate punching device for semi-trailer manufacturing according to claim 1, characterized in that: A plurality of L-shaped plates (8) are fixedly connected to the inner side of the frame of the roller conveyor (1), and the plurality of L-shaped plates (8) are arranged at equal intervals.

3. The punching device for a semi-trailer car body according to claim 1, characterized in that: The outer surface of the frame of the roller conveyor (1) is provided with a plurality of No. 3 air cylinders (9) arranged at equal intervals, and the output end of the No. 3 air cylinder (9) is connected to a clamping plate (10).

4. The punching device for a semi-trailer car body according to claim 1, characterized in that: The cylinder end of the No. 1 cylinder (7) is rotatably connected to the outer surface of the frame of the roller conveyor (1) through a pin shaft, and the output end of the No. 1 cylinder (7) is rotatably connected to the outer surface of the connecting plate (5) through a pin shaft.

5. The punching device for a semi-trailer car body panel according to claim 1, characterized in that: The output shaft of the driving motor (308) is connected to a screw rod (307) via a coupling. A sliding groove (313) is provided through the top surface of the top plate (304). A slider (309) is slidably connected inside the sliding groove (313).

6. The punching device for a semi-trailer car body panel according to claim 1, characterized in that: A No. 2 air cylinder (305) is installed on the outer surface of the vertical plate (301), the output end of the No. 2 air cylinder (305) is connected to the top plate (304), and two guide rods (303) are slidably connected inside the guide block (302).

7. The punching device for a semi-trailer car body panel according to claim 1, characterized in that: The lower surface of the C-shaped frame (310) is connected to a cover body (314) via bolts, and the drill bit (312) is arranged inside the cover body (314).