Chuck-free assembly machine

By designing a clampless assembly machine, the cylinder is used to drive the clamp group to open the steel band clamp and protect it with a plastic baffle, which solves the stability problem of the handheld caliper-type special tooling and realizes efficient and safe clamp installation.

CN223338793UActive Publication Date: 2025-09-16CHONGQING RUITUO AUTOMOTIVE FLUID PIPELINE SYST CO LTD
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Patent Information

Application Number
CN202422692246.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-16
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing handheld caliper type special tooling has no caliper fixed position, the labor intensity of workers is high, the installation efficiency is low, and the clamp is prone to flying and injuring people.

Method used

A clampless assembly machine is designed, which includes a base, a fixed back plate, a cylinder, a clamp group and a plastic baffle. The cylinder drives the clamp group to open the steel band elastic clamp, and the plastic baffle protects workers to prevent the clamp from flying away.

Benefits of technology

Reduce workers' labor intensity, improve installation efficiency, protect workers' safety, and avoid injuries caused by flying clamps.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223338793U_ABST
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Abstract

The utility model relates to the technical field of automobile parts, in particular to a chuck-free assembly machine which comprises a base, a fixed back plate, an air cylinder, a chuck set and a plastic baffle. The base provides supporting and installing conditions for the fixed back plate and the chuck set, the air cylinder is fixed to the fixed back plate through bolts, when the steel belt type headless clamp is installed, the steel belt type headless clamp is placed on a clamping groove of the chuck set, a worker starts the controller with hands, the air cylinder is started through the controller, the output end of the air cylinder extends to drive the chuck set, and the steel belt type headless clamp is installed. And finally, the rubber pipe penetrates through the steel belt type elastic clamp, the output end of the control air cylinder is reset, the steel belt type elastic clamp and the rubber pipe are taken out, the installation operation of the steel belt type elastic clamp is completed, in the process, protection is conducted through the plastic baffle, and the situation that the steel belt type elastic clamp flies and hurts workers is avoided. According to the assembling machine, the air cylinder is used for driving the chuck set, the labor intensity of workers is reduced, and the workers are protected against injuries through the plastic baffle.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts, in particular to a clamp-free assembly machine. Background Art

[0002] The installation method of the steel band headless clamp mainly relies on the handheld caliper-type special tooling equipped by the clamp manufacturer. Human power is used to pinch the clamp handle to open the steel band elastic clamp, and then put it into the assembly position of the hose, and then loosen the clamp to complete the installation of the clamp.

[0003] However, the existing handheld caliper-type special tooling has no caliper fixed position, the labor intensity of workers is high, the installation efficiency of the headless clamp is low, and the clamp often bounces and hurts people. Utility Model Content

[0004] The utility model aims to provide a clamp-free assembly machine, aiming to solve the problem that the existing handheld caliper-type special tooling has no caliper stable position and is prone to the phenomenon of hoops flying and injuring people.

[0005] To achieve the above-mentioned purpose, the utility model provides a headless assembly machine, including a base, a fixed backplate, a cylinder, a chuck group and a plastic baffle; the fixed backplate is fixedly connected to the base and is located at the top of the base, the cylinder is fixedly connected to the fixed backplate and is located on the side of the fixed backplate away from the base, the chuck group is arranged on the side of the base close to the fixed backplate, and the plastic baffle is detachably connected to the output end of the cylinder and is located on the side of the cylinder close to the plastic baffle.

[0006] Among them, the chuck group includes a pressure block, a clamping block and a side plate. The clamping block is fixedly connected to the base and is located on the side of the base close to the fixed back plate. The pressure block is fixedly connected to the output end of the cylinder and is located on one side of the cylinder. The side plates are arranged on both sides of the pressure block and the clamping block.

[0007] Among them, the plastic baffle includes a baffle body, a connecting clip and a fixing bolt. The connecting clip is detachably connected to the output end of the cylinder and is located on one side of the cylinder. The baffle body is fixedly connected to the connecting clip and is located on one side of the connecting clip. The fixing bolt is threadedly connected to the connecting clip and passes through the connecting clip.

[0008] The base includes a bottom plate and a cushion layer, the bottom plate is fixedly connected to the fixed back plate and is located at the bottom of the fixed back plate, and the cushion layer is fixedly connected to the bottom plate and is located on a side of the bottom plate away from the fixed back plate.

[0009] Among them, the clampless assembly machine also includes a handle and a rubber tube. The handle is fixedly connected to the base plate and is located on the side of the base plate close to the fixed back plate. The rubber tube is fixedly connected to the handle and is located on the outside of the handle.

[0010] The utility model provides a chuckless assembly machine, comprising a base, a fixed back plate, a cylinder, a chuck group and a plastic baffle; the fixed back plate is fixedly connected to the base and is located on the top of the base, the cylinder is fixedly connected to the fixed back plate and is located on the side of the fixed back plate away from the base, the chuck group is arranged on the side of the base close to the fixed back plate, and the plastic baffle is detachably connected to the output end of the cylinder and is located on the side of the cylinder close to the plastic baffle;

[0011] The base provides support and installation conditions for the fixed backplate and the chuck group, and the cylinder is fixed to the fixed backplate by bolts. When installing the steel belt type headless clamp, the worker uses his hands to place the steel belt type headless clamp on the clamping groove of the chuck group. At this time, the worker uses his hands to start the controller, and starts the cylinder through the controller, so that the cylinder output end extends to drive the chuck group, and then the steel belt type elastic clamp is opened, and finally the hose is passed through the steel belt type elastic clamp, the cylinder output end is controlled to reset, the steel belt type elastic clamp and the hose are taken out, and the installation operation of the steel belt type elastic clamp is completed. During this process, the plastic baffle is used for protection to prevent the steel belt type elastic clamp from flying and injuring the worker. The assembly machine reduces the labor intensity of the workers by using the cylinder to drive the chuck group, and protects the workers from injury by the plastic baffle, thereby solving the problem that the existing handheld caliper type special tooling has no caliper in a stable position and is prone to the phenomenon of the clamp flying and injuring people. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0013] Figure 1 The utility model is a structural schematic diagram of a clamp-free assembly machine.

[0014] Figure 2 It is a front view of a clamp-free assembly machine of the utility model.

[0015] Figure 3 It is a structural schematic diagram of another direction of a clamp-free assembly machine of the utility model.

[0016] In the figure: 1-base, 2-fixed back plate, 3-cylinder, 4-chuck assembly, 5-plastic baffle, 6-pressure block, 7-clamping block, 8-side plate, 9-baffle body, 10-connecting clamping ring, 11-fixing bolt, 12-bottom plate, 13-cushion, 14-handle, 15-rubber tube. DETAILED DESCRIPTION

[0017] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0018] See also Figures 1 to 3 The utility model provides a headless assembly machine, including a base 1, a fixed back plate 2, a cylinder 3, a chuck group 4 and a plastic baffle 5; the fixed back plate 2 is fixedly connected to the base 1 and is located at the top of the base 1, the cylinder 3 is fixedly connected to the fixed back plate 2 and is located on the side of the fixed back plate 2 away from the base 1, the chuck group 4 is arranged on the side of the base 1 close to the fixed back plate 2, and the plastic baffle 5 is detachably connected to the output end of the cylinder 3 and is located on the side of the cylinder 3 close to the plastic baffle 5.

[0019] When the worker is about to install the steel belt type headless clamp, the worker uses his hand to put the steel belt type headless clamp on the clamping groove of the clamping group 4. At this time, the worker uses his hand to start the controller, and starts the cylinder 3 through the controller, so that the output end of the cylinder 3 extends to drive the clamping group 4, thereby opening the steel belt type elastic clamp. Finally, the hose is passed through the steel belt type elastic clamp, the output end of the cylinder 3 is controlled to reset, the steel belt type elastic clamp and the hose are taken out, and the installation operation of the steel belt type elastic clamp is completed. In this process, the plastic baffle 5 is used for protection to prevent the steel belt type elastic clamp from flying and injuring the worker. The assembly machine reduces the labor intensity of the worker by using the cylinder 3 to drive the clamping group 4, and protects the worker from injury by the plastic baffle 5, thereby solving the problem that the existing handheld caliper type special tooling has no caliper in a stable position and is prone to the phenomenon of the clamp flying and injuring people.

[0020] Furthermore, the chuck group 4 includes a pressure block 6, a clamping block 7 and a side plate 8. The clamping block 7 is fixedly connected to the base 1 and is located on the side of the base 1 close to the fixed back plate 2. The pressure block 6 is fixedly connected to the output end of the cylinder 3 and is located on one side of the cylinder 3. The side plate 8 is arranged on both sides of the pressure block 6 and the clamping block 7.

[0021] In this embodiment, the clamping block 7 and the pressing block 6 are provided with a clamping groove for placing the steel strip headless clamp. The pressing block 6 is driven by the output end of the cylinder 3 to press down the steel strip headless clamp, and is used in conjunction with the clamping block 7 to open the steel strip elastic clamp. The setting of the side plate 8 guides the clamping block 7 when it moves, to avoid the displacement of the pressing block 6 when it moves, which affects the opening effect of the steel strip headless clamp. The clamping block 7 and the pressing block 6 have the same structure.

[0022] Furthermore, the plastic baffle 5 includes a baffle body 9, a connecting snap ring 10 and a fixing bolt 11. The connecting snap ring 10 is detachably connected to the output end of the cylinder 3 and is located on one side of the cylinder 3. The baffle body 9 is fixedly connected to the connecting snap ring 10 and is located on one side of the connecting snap ring 10. The fixing bolt 11 is threadedly connected to the connecting snap ring 10 and passes through the connecting snap ring 10. When disassembling the baffle body 9, it is only necessary to remove the fixing bolt 11 to remove the connecting snap ring 10 from the output end of the cylinder 3.

[0023] In this embodiment, the baffle body 9 is provided to protect workers and prevent the steel belt elastic clamp from flying and injuring the workers. The connecting clamp 10 is fixed to the output end of the cylinder 3 through the fixing bolt 11, thereby fixing the baffle body 9 to the output end of the cylinder 3.

[0024] Furthermore, the base 1 includes a bottom plate 12 and a cushion layer 13, the bottom plate 12 is fixedly connected to the fixed back plate 2 and is located at the bottom of the fixed back plate 2, and the cushion layer 13 is fixedly connected to the bottom plate 12 and is located on the side of the bottom plate 12 away from the fixed back plate 2.

[0025] In this embodiment, the base plate 12 provides support and installation conditions for the fixed back plate 2 and the chuck assembly 4, and the cushion layer 13 is a friction pad for increasing the friction between the base plate 12 and the ground, making the assembly machine more stable.

[0026] Furthermore, the clampless assembly machine also includes a handle 14 and a rubber tube 15. The handle 14 is fixedly connected to the base plate 12 and is located on the side of the base plate 12 close to the fixed back plate 2. The rubber tube 15 is fixedly connected to the handle 14 and is located on the outside of the handle 14.

[0027] In this embodiment, the setting of the handle 14 makes it convenient for workers to move and transport the assembly machine, and convenient for workers to carry. The setting of the rubber tube 15 is used to increase the friction between the handle 14 and the worker's hand to prevent the worker's hand from slipping when moving the assembly machine, causing the assembly machine to fall and be damaged.

[0028] The above disclosure is only a preferred embodiment of the clampless assembly machine of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present application are still within the scope covered by the present application.

Claims

1. A clampless assembly machine, characterized in that: Includes base, fixed back plate, cylinder, chuck assembly and plastic baffle; The fixed backplate is fixedly connected to the base and is located on the top of the base. The cylinder is fixedly connected to the fixed backplate and is located on the side of the fixed backplate away from the base. The chuck group is arranged on the side of the base close to the fixed backplate. The plastic baffle is detachably connected to the output end of the cylinder and is located on the side of the cylinder close to the plastic baffle.

2. The headless assembly machine according to claim 1, wherein: The chuck group includes a pressure block, a clamping block and a side plate. The clamping block is fixedly connected to the base and is located on the side of the base close to the fixed back plate. The pressure block is fixedly connected to the output end of the cylinder and is located on one side of the cylinder. The side plates are arranged on both sides of the pressure block and the clamping block.

3. The headless assembly machine according to claim 1, wherein: The plastic baffle includes a baffle body, a connecting snap ring and a fixing bolt. The connecting snap ring is detachably connected to the output end of the cylinder and is located on one side of the cylinder. The baffle body is fixedly connected to the connecting snap ring and is located on one side of the connecting snap ring. The fixing bolt is threadedly connected to the connecting snap ring and passes through the connecting snap ring.

4. The headless assembly machine according to claim 1, wherein: The base includes a bottom plate and a cushion layer, the bottom plate is fixedly connected to the fixed back plate and is located at the bottom of the fixed back plate, and the cushion layer is fixedly connected to the bottom plate and is located on a side of the bottom plate away from the fixed back plate.

5. The headless assembly machine according to claim 4, wherein: The clampless assembly machine also includes a handle and a rubber tube. The handle is fixedly connected to the base plate and is located on the side of the base plate close to the fixed back plate. The rubber tube is fixedly connected to the handle and is located outside the handle.