Multi-station glass die-casting machine

By designing a multi-station structure and synchronous drive mechanism in the glass die-casting machine, efficient heating, die-casting and unloading of glass rods are achieved, solving the problems of low efficiency and high cost of existing equipment, and realizing efficient, low-cost and stable production of glass corner beads.

CN223342585UActive Publication Date: 2025-09-16PUJIANG COUNTY ZHONGNENGCHUANG CRYSTAL JEWELRY CO LTD
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Patent Information

Application Number
CN202422573752.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-16
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

Existing glass die-casting machines have low processing efficiency, high equipment costs and high energy consumption, and traditional equipment can only perform one die-casting operation at a time.

Method used

A multi-station glass die-casting machine is designed. It adopts two sets of glass rod clamping tubes distributed in a racetrack-like annular pattern, and a heating device is set at the common side position. The two sets of glass rod clamping tubes are synchronized and intermittently rotated by the revolution mechanism. Combined with the zipper mechanism and the die-casting device, multi-station die-casting molding is realized.

Benefits of technology

It improves processing efficiency, reduces equipment costs and energy consumption, ensures equipment operation stability and material removal rate, and achieves a 100% material removal completion rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station glass die-casting machine which comprises a machine frame, and two sets of annular glass rod clamping pipes are connected to the machine frame. A shared side edge is arranged between the two groups of glass rod clamping pipes, and the two groups of glass rod clamping pipes at the shared side edge are arranged in a staggered manner; a heating device is connected to the bottom, corresponding to the shared side edge, of the rack, and two die-casting devices are arranged at one end of the heating device; the two sides of the rack are both connected with a zipper material pulling mechanism, and a discharging mechanism is arranged between the zipper material pulling mechanism and the die casting device. The rack is connected with a revolution mechanism used for synchronously driving the two sets of glass rod clamping pipes to conduct intermittent annular movement and an autorotation mechanism used for driving the glass rod clamping pipe, close to one end of the die casting device, of the two sets of glass rod clamping pipes to conduct autorotation. The device not only can improve the processing efficiency, but also has the advantages of lower equipment cost, lower energy consumption, higher equipment operation stability and higher blanking completion rate.
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Description

Technical Field

[0001] The utility model relates to glass corner bead pressing equipment, in particular to a multi-station glass die-casting machine. Background Art

[0002] Glass corner beads are a common decorative accessory, and their market demand is steadily increasing. Traditional multi-faceted polishing processes are time-consuming and labor-intensive, but are now becoming increasingly unsuitable for current production needs. Consequently, automated glass corner bead processing machines, such as the one disclosed in ZL201010537088.2, have emerged on the market. These machines utilize a glass rod clamping tube that sequentially passes a glass rod through a die-casting device, which then die-casts the bottom end of the rod into a glass corner bead, significantly improving processing efficiency. However, this type of equipment can only perform a single die-casting operation at a time, limiting its inherent processing efficiency. Furthermore, adding additional equipment increases both equipment cost and processing energy consumption.

[0003] Therefore, existing glass die-casting machines have the problems of low processing efficiency, high equipment cost and high energy consumption. Utility Model Content

[0004] The purpose of the utility model is to provide a multi-station glass die-casting machine. The utility model can not only improve processing efficiency, but also has the advantages of low equipment cost and low energy consumption.

[0005] The technical solution of the utility model is as follows: a multi-station glass die-casting machine, comprising a frame; the frame is connected to two groups of glass rod clamping tubes distributed in a ring-shaped manner at intervals in a runway shape, each glass rod clamping tube is arranged vertically; a common side is provided between the two groups of glass rod clamping tubes, and the two groups of glass rod clamping tubes at the common side are arranged in a staggered manner; a heating device is connected to the bottom of the common side corresponding to the two groups of glass rod clamping tubes on the frame, and one end of the heating device is provided with two die-casting devices corresponding to the two groups of glass rod clamping tubes , the two die-casting devices are connected to a No. 1 power source; the outer sides of the two groups of glass rod clamping tubes corresponding to the frame are connected to a zipper material mechanism, and a feeding mechanism is provided between the zipper material mechanism and the die-casting device; the zipper material mechanism is connected to the No. 2 power source; the frame is connected to a revolution mechanism for synchronously driving the two groups of glass rod clamping tubes to perform intermittent circular movement and a rotation mechanism for driving the glass rod clamping tube at one end of the two groups of glass rod clamping tubes close to the die-casting device to rotate, and the revolution mechanism is connected to the No. 3 power source.

[0006] In the aforementioned multi-station glass die-casting machine, the third power source includes a driving motor fixed on the frame, the output shaft of the driving motor is transmission-connected to a No. 1 driving shaft rotatably connected to the frame, the No. 1 driving shaft is transmission-connected to an intermittent divider fixed on the frame, and the output end of the intermittent divider is transmission-connected to the revolution mechanism.

[0007] In the aforementioned multi-station glass die-casting machine, the revolution mechanism includes two revolution driving shafts connected to one end of the frame in a vertical rotation, and the bottoms of the two revolution driving shafts are connected to the same and mutually meshing revolution driving gears; one of the revolution driving gears is transmission-connected to the output end of the intermittent divider; one side of each revolution driving shaft is provided with a revolution driven shaft connected to the other end of the frame in a vertical rotation, and a plurality of chains spaced apart in the vertical direction are sleeved between the revolution driving shaft and the revolution driven shaft corresponding to one side, and an active gear is meshed at both ends of each chain. The gear and the driven gear, the driving gear is fixedly connected to the revolving driving shaft, and the driven gear is fixedly connected to the revolving driven shaft; a connecting plate is connected between each chain and a corresponding group of glass rod clamping tubes, and the connecting plate connected to the top chain is horizontally slidably mounted on the top of the frame; one end of the connecting plate is fixedly connected to the chain, and the other end of the connecting plate is provided with a sleeve hole rotatably sleeved on the outside of the glass rod clamping tube; the top of the glass rod clamping tube is connected to a clamping ring clamped above the top connecting plate; a missing positioning plate is connected between two corresponding adjacent connecting plates on the chain.

[0008] In the aforementioned multi-station glass die-casting machine, a No. 2 drive shaft is provided on one side of the No. 1 drive shaft, and the end of the No. 2 drive shaft is transmission-connected to the No. 1 drive shaft; the No. 2 power source is transmission-connected to the middle part of the No. 2 drive shaft, and the No. 1 power source is transmission-connected to the other end of the No. 2 drive shaft relative to the No. 1 drive shaft.

[0009] In the aforementioned multi-station glass die-casting machine, the No. 2 power source includes a No. 3 drive shaft rotatably connected to the frame, one end of the No. 3 drive shaft is transmission-connected to the middle part of the No. 2 drive shaft; the positions on the No. 3 drive shaft corresponding to the two No. 2 drive mechanisms are connected to a loosening cam, a pulling cam and two spaced-apart clamping side cams.

[0010] In the aforementioned multi-station glass die-casting machine, the zipper material mechanism includes a vertical guide block fixed on the frame, and a pulling material connecting block is vertically slidably connected to the vertical guide block; vertical pulling material connecting rods are provided on both sides of the pulling material connecting block, and the middle part of each pulling material connecting rod is rotatably connected to the pulling material connecting block; the top of each pulling material connecting rod is connected to a clamping head, and a spring is connected between the bottoms of the two pulling material connecting rods; the outer side of the bottom of each pulling material connecting rod is contacted with a driving rod, and one end of each driving rod is horizontally rotatably connected to the frame, and the middle parts of the two driving rods are respectively tightly arranged on the opposite side surfaces of the two clamping side cams; the bottom of one of the pulling material connecting rods One side is rotatably connected to a pulling power rod horizontally arranged under the pulling cam, one end of the pulling power rod is rotatably connected to the frame, and a pulling spring is connected between the other end of the pulling power rod and the vertical guide block; one side of each of the pulling connecting rods is provided with a loosening connecting rod vertically slidingly connected to the frame, the top ends of the two loosening connecting rods are connected with loosening blocks, and the bottom ends of the two loosening connecting rods are connected with a loosening connecting block; one side of one of the loosening connecting rods is rotatably connected to a loosening power rod horizontally arranged under the loosening cam, one end of the loosening power rod is rotatably connected to the frame, and a loosening spring is connected between the other end of the loosening power rod and the vertical guide block.

[0011] In the aforementioned multi-station glass die-casting machine, the No. 1 power source includes a No. 4 drive shaft rotatably connected to the frame, one end of the No. 4 drive shaft is transmission-connected to the end of the No. 2 drive shaft; the positions on the No. 4 drive shaft corresponding to the two No. 1 drive mechanisms are both connected with a retraction cam and a demolding cam.

[0012] In the aforementioned multi-station glass die-casting machine, the die-casting device includes a No. 1 slide and a No. 2 slide with the same sliding direction, and a die-casting die connected to the No. 1 slide and a die-casting punch connected to the No. 2 slide; the No. 1 slide is slidably connected to the frame, and the No. 2 slide is slidably connected to the No. 1 slide, and a reciprocating drive structure for driving the No. 2 slide to slide relative to the No. 1 slide is connected; a positioning plate with a positioning groove is connected above the corresponding die-casting die on the No. 1 slide, a positioning spring and a retraction power rod group are connected between the No. 1 slide and the frame, and the retraction power rod group is contact-arranged on one side of the retraction cam; a demolding head is provided in the die-casting die, and a demolding power rod group is connected between the demolding head and the frame, and the demolding power rod group is contact-arranged on the demolding cam.

[0013] In the aforementioned multi-station glass die-casting machine, the glass rod clamping tube includes a hollow tube body, the bottom end of the hollow tube body is connected to an elastic tube clamp, and the outer shell of the elastic tube clamp is provided with a hoop tube; the bottom outer side of the hoop tube is provided with a raised outer edge for pulling the zipper material structure, and the bottom inner side of the hoop tube is provided with an annular constricting mouth, and a compression spring is connected between the hoop tube and the hollow tube body; the top of the hollow tube body is connected to a rotation transmission gear that is transmission-connected to the rotation mechanism.

[0014] In the aforementioned multi-station glass die-casting machine, the heating device includes a heat-collecting furnace and a flame spray gun located at one end of the heat-collecting furnace close to the die-casting device; a heat-collecting tank is provided in the heat-collecting furnace, and the top and both ends of the heat-collecting tank are open; the flame spray gun is arranged horizontally toward the inside of the heat-collecting tank.

[0015] In the aforementioned multi-station glass die-casting machine, the rotation mechanism includes a rotation driving gear and a rotation driven gear rotatably connected to the top of the frame near one end of the die-casting device, the rotation driving gear is connected to a rotation motor fixed to the frame, and the rotation driving gear and the rotation driven gear are outer-circuited with a transmission chain for driving the glass rod clamping tube to rotate; a plurality of adjustment bearings for ejecting the transmission chain and engaging with the rotation transmission gear are also provided at positions corresponding to the positions between the rotation driving gear and the rotation driven gear in the transmission chain, and the adjustment bearings are rotatably connected to the frame.

[0016] In the aforementioned multi-station glass die-casting machine, the unloading mechanism includes a horizontal knocking rod and a material stopping rod located on one side of the knocking rod; the middle part of the knocking rod is rotatably connected to the frame, one end of the knocking rod is contacted with the bottom of the glass rod clamping tube, and a return spring is connected between the other end of the knocking rod and the frame; the material stopping rod is fixed on the frame, and the distance between the top end of the material stopping rod and the bottom end of the glass rod clamping tube is 0 to 10 mm.

[0017] Compared with the prior art, the present invention arranges two groups of glass rod clamping tubes on a frame that are distributed in a runway-shaped annular pattern, and provides a common side edge between the two groups of glass rod clamping tubes, and arranges a heating device at the common side edge position, so that a single heating device can heat the glass rods in the two groups of glass rod clamping tubes at the same time, thereby reducing equipment cost and energy consumption; the revolution mechanism can drive the two groups of glass rod clamping tubes to perform intermittent revolution, so that the glass tubes in the two groups of glass rod clamping tubes can be synchronously die-cast by two die-casting devices to form glass corner beads, thereby improving processing efficiency.

[0018] In addition, in the utility model, the power source No. 3 for driving the revolution mechanism, the power source No. 2 for driving the zipper mechanism and the power source No. 1 for driving the die-casting device are connected to each other in a transmission manner, and only one drive motor is required to complete the synchronous drive, which reduces the equipment cost and energy consumption; and the No. 1 drive shaft in the No. 3 power source and the No. 4 drive shaft in the No. 1 power source are respectively connected to the two end portions of the No. 2 drive shaft, and the No. 3 drive shaft in the No. 2 power source is connected to the middle portion of the No. 2 drive shaft, and the structural stability during driving is relatively high; and a larger gap can be left between the zipper mechanism and the die-casting mechanism, so that the glass rod at the bottom of the glass rod clamping tube can reach the zipper mechanism for the glass rod loosening and loading operation after the die-casting is completed, so that the glass rod can be fully cooled, ensuring that after the glass rod clamping tube loosens the glass rod, the glass rod can slide down steadily to complete the loading operation, thereby improving the stability of the equipment operation.

[0019] The revolution mechanism realizes intermittent driving through an intermittent divider, and synchronously drives the revolution driving shafts in the two groups of glass rod clamping tubes through two identical and mutually meshed revolution driving gears, so that the two groups of glass rod clamping tubes can realize synchronous revolution; a plurality of chains are arranged at intervals in the vertical direction of the revolution driving shaft, and each chain is connected to the glass rod clamping tube in each group of glass rod clamping tubes through a connecting plate, so that the glass rod clamping tubes can always remain vertical during the revolution, thereby ensuring operational stability; by arranging a missing positioning plate connected to the chain between adjacent connecting plates, the swing of the glass rod clamping tubes can be reduced, thereby improving operational stability; the connecting plate connected to the uppermost chain can be slidably mounted on the top of the frame, and the top of the glass rod clamping tube is connected to a clamping ring clamped above the uppermost connecting plate, so that the connecting plate can stably support and drive the glass rod clamping tube, thereby achieving high operational stability.

[0020] During the revolution of each group of annularly spaced glass rod clamping tubes moving from the die-casting device to the zipper material mechanism, it can drive the horizontal knocking rod to swing until the knocking rod swings too much and separates from the glass rod clamping tube. At this time, the reset spring can drive the knocking rod to swing back and reset and knock on the bottom of the next glass rod clamping tube, causing the bottom of the next glass rod clamping tube to produce a certain vibration, which helps to separate and discharge the glass corner beads stuck to the bottom of the glass rod; after the glass rod clamping tube is separated from the knocking rod, it can also pass through the blocking rod, which can block the glass corner beads stuck to the bottom of the glass rod, so that it can complete the separation and discharge action, avoiding the stuck glass corner beads affecting the glass rod loading operation, so that the discharge rate of the glass corner beads reaches 100% and the stability of the equipment operation is guaranteed.

[0021] Therefore, the utility model can not only improve the processing efficiency, but also has the advantages of low equipment cost, low energy consumption, high equipment operation stability and high material cutting completion rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural diagram of the utility model;

[0023] Figure 2 This is a structural diagram of the glass rod clamping tube at the top of the rack;

[0024] Figure 3 It is a structural diagram of a heat-collecting furnace;

[0025] Figure 4 It is a structural diagram of the positioning piece;

[0026] Figure 5 It is a structural diagram of the bottom of the rack;

[0027] Figure 6 yes Figure 5 Enlarged view of area A in the middle;

[0028] Figure 7 It is a structural diagram of the pulling connecting rod and the loosening connecting rod;

[0029] Figure 8 Schematic diagram of the structure of the glass rod holding tube;

[0030] Figure 9 It is a structural diagram of the knock rod part;

[0031] Figure 10 It is a structural diagram of the material blocking rod.

[0032] The marks in the accompanying drawings are: 1-frame, 2-drive motor, 3-No. 1 drive shaft, 4-intermittent divider, 5-revolution driving shaft, 6-revolution driving gear, 7-revolution driven shaft, 8-chain, 9-driving gear, 10-driven gear, 11-connecting plate, 13-retaining ring, 14-missing positioning plate, 15-No. 2 drive shaft, 16-No. 3 drive shaft, 17-unclamping cam, 18-pulling cam, 19-clamping side cam, 20-vertical guide block, 21-pulling connecting block, 22-pulling connecting rod, 23-chuck, 24-spring, 25-drive rod, 26-pulling power rod, 27-pulling tension spring, 28-unclamping connecting rod, 29-unclamping block, 30-unclamping connecting block, 31-unclamping power rod, 32-No. 4 drive shaft, 33-retraction Cam, 34- demoulding cam, 35- slide No. 1, 36- slide No. 2, 37- die-casting die, 38- die-casting punch, 39- positioning plate, 40- positioning spring, 41- retraction power rod group, 42- demoulding head, 43- demoulding power rod group, 44- hollow tube body, 45- elastic collet, 46- sleeve tube, 47- raised outer eaves, 48- annular closing mouth, 49- compression spring, 50- self-rotating transmission gear, 51- heat collection furnace, 52- flame spray gun, 53- heat collection tank, 54- self-rotating driving gear, 55- self-rotating driven gear, 56- transmission chain, 57- adjusting bearing, 58- knock rod, 59- material stop rod, 60- reciprocating drive structure, 61- positioning groove, 62- self-rotating motor, 63- reset spring, 64- loosening spring. DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0034] Embodiment. A multi-station glass die-casting machine, comprising: Figures 1 to 10 As shown, it includes a frame 1; the frame 1 is connected to two groups of glass rod clamping tubes distributed in a runway-like annular pattern, each glass rod clamping tube is vertically arranged; a common side is provided between the two groups of glass rod clamping tubes, and the two groups of glass rod clamping tubes at the common side are staggered; a heating device is connected to the bottom of the common side of the two groups of glass rod clamping tubes on the frame 1, and one end of the heating device is provided with two die-casting devices corresponding to the two groups of glass rod clamping tubes, and the two die-casting devices are connected to a first power source; a zipper material mechanism is connected to the outer sides of the two groups of glass rod clamping tubes on the frame 1, and a feeding mechanism is provided between the zipper material mechanism and the die-casting device; the zipper material mechanism is connected to a second power source; the frame 1 is connected to a revolution mechanism for synchronously driving the two groups of glass rod clamping tubes to perform intermittent annular movement and a rotation mechanism for driving the glass rod clamping tubes of the two groups of glass rod clamping tubes near the die-casting device to rotate, and the revolution mechanism is connected to a third power source.

[0035] The third power source includes a driving motor 2 fixed on the frame 1, and the output shaft of the driving motor 2 is connected to the first driving shaft 3 which is rotatably connected to the frame 1, and the first driving shaft 3 is connected to the intermittent divider 4 fixed on the frame 1, and the output end of the intermittent divider 4 is connected to the revolution mechanism; the revolution mechanism includes two revolution driving shafts 5 which are vertically rotatably connected to one end of the frame 1, and the bottoms of the two revolution driving shafts 5 are connected to the same and mutually meshing revolution driving gears 6; one of the revolution driving gears 6 is connected to the output end of the intermittent divider 4; one side of each revolution driving shaft 5 is provided with a revolution driven shaft 7 which is vertically rotatably connected to the other end of the frame 1, and the revolution driving shaft 5 is connected to the output end of the intermittent divider 4; A plurality of chains 8 are sleeved between the driving shaft 5 and the corresponding revolving driven shaft 7 on one side thereof, and are spaced apart in the vertical direction. A driving gear 9 and a driven gear 10 are respectively engaged at both ends of each chain 8. The driving gear 9 is fixedly connected to the revolving driving shaft 5, and the driven gear 10 is fixedly connected to the revolving driven shaft 7. A connecting plate 11 is connected between each chain 8 and a corresponding set of glass rod clamping tubes. The connecting plate 11 connected to the top chain 8 is horizontally slidably mounted on the top of the frame 1. One end of the connecting plate 11 is fixedly connected to the chain 8, and the other end of the connecting plate 11 is provided with a sleeve hole that is rotatably sleeved on the outside of the glass rod clamping tube. The top of the glass rod clamping tube is connected to a clamp mounted above the top connecting plate 11. The breaker is connected to the frame 1 by a retaining ring 13; a missing positioning plate 14 is connected between the two adjacent connecting plates 11 on the chain 8; a No. 2 driving shaft 15 is provided on one side of the No. 1 driving shaft 3, and the end of the No. 2 driving shaft 15 is connected to the No. 1 driving shaft 3 by transmission; the No. 2 power source is connected to the middle of the No. 2 driving shaft 15 by transmission, and the No. 1 power source is connected to the other end of the No. 2 driving shaft 15 relative to the No. 1 driving shaft 3 by transmission; the No. 2 power source includes a No. 3 driving shaft 16 rotatably connected to the frame 1, and one end of the No. 3 driving shaft 16 is connected to the middle of the No. 2 driving shaft 15 by transmission; the positions of the two No. 2 driving mechanisms on the No. 3 driving shaft 16 are connected with a loosening cam 17, a pulling cam 18 and two spacers The distributed clamping side cam 19; the zipper material mechanism includes a vertical guide block 20 fixed on the frame 1, and a pulling material connecting block 21 is vertically slidably connected to the vertical guide block 20; vertical pulling material connecting rods 22 are provided on both sides of the pulling material connecting block 21, and the middle part of each pulling material connecting rod 22 is rotatably connected to the pulling material connecting block 21; the top of each pulling material connecting rod 22 is connected to a clamping head 23, and a spring 24 is connected between the bottoms of the two pulling material connecting rods 22; the outer side of the bottom of each pulling material connecting rod 22 is contacted with a driving rod 25, and one end of each driving rod 25 is horizontally rotatably connected to the frame 1, and the middle parts of the two driving rods 25 are respectively tightly arranged on the opposite side surfaces of the two clamping side cams 19;One side of the bottom of one of the pulling links 22 is rotatably connected to a pulling power rod 26 horizontally arranged below the pulling cam 18, one end of the pulling power rod 26 is rotatably connected to the frame 1, and a pulling spring 27 is connected between the other end of the pulling power rod 26 and the vertical guide block 20; one side of each of the pulling links 22 is provided with a clamping link 28 vertically slidably connected to the frame 1, the tops of the two clamping links 28 are connected to a clamping block 29, and the bottom ends of the two clamping links 28 are connected to a clamping connection block 30; one side of one of the clamping links 28 is rotatably connected to a clamping power rod 31 horizontally arranged below the clamping cam 17, and one end of the clamping power rod 31 It is rotatably connected to the frame 1, and a unclamping tension spring 64 is connected between the other end of the unclamping power rod 31 and the vertical guide block 20; the No. 1 power source includes a No. 4 drive shaft 32 rotatably connected to the frame 1, and one end of the No. 4 drive shaft 32 is transmission-connected to the end of the No. 2 drive shaft 15; the positions of the No. 4 drive shaft 32 corresponding to the two No. 1 drive mechanisms are connected with a retraction cam 33 and a demoulding cam 34; the die-casting device includes a No. 1 slide 35 and a No. 2 slide 36 with the same sliding direction, and a die-casting die 37 connected to the No. 1 slide 35 and a die-casting punch 38 connected to the No. 2 slide 36; the No. 1 slide 35 is slidably connected to the frame 1, and the No. 2 slide 36 is slidably connected to the On the No. 1 slide 35, a reciprocating drive structure 60 is connected between the No. 1 slide 35 and the No. 2 slide 36 for driving the No. 2 slide 36 to slide relative to the No. 1 slide 35; a positioning piece 39 with a positioning groove 61 is connected above the corresponding die-casting die 37 on the No. 1 slide 35, and a positioning tension spring 40 and a retraction power rod group 41 are connected between the No. 1 slide 35 and the frame 1, and the retraction power rod group 41 is contacted and set on one side of the retraction cam 33; a demoulding head 42 is provided in the die-casting die 37, and a demoulding power rod group 43 is connected between the demoulding head 42 and the frame 1, and the demoulding power rod group 43 is contacted and set on the demoulding cam 34; the glass rod clamping tube includes a hollow tube body 44, and the hollow tube body 44 has a The bottom end is connected to an elastic collet 45, and the outer sleeve of the elastic collet 45 is provided with a hoop tube 46; the outer side of the bottom of the hoop tube 46 is provided with a raised outer edge 47 for pulling the zipper material structure, and the inner side of the bottom of the hoop tube 46 is provided with an annular constriction opening 48. A compression spring 49 is connected between the hoop tube 46 and the hollow tube body 44; the top of the hollow tube body 44 is connected to a self-rotation transmission gear 50 that is transmission-connected to the self-rotation mechanism; the heating device includes a heat-collecting furnace 51 and a flame spray gun 52 located at one end of the heat-collecting furnace 51 near the die-casting device; a heat-collecting tank 53 is provided in the heat-collecting furnace 51, and the top and both ends of the heat-collecting tank 53 are open; the flame spray gun 52 is horizontally arranged toward the inside of the heat-collecting tank 53;The rotation mechanism includes a rotation driving gear 54 and a rotation driven gear 55 which are rotatably connected to the top of the frame 1 near one end of the die-casting device. The rotation driving gear 54 is connected to a rotation motor 62 fixed to the frame 1. The rotation driving gear 54 and the rotation driven gear 55 are provided with a transmission chain 56 for driving the glass rod clamping tube to rotate. A plurality of gears are provided in the transmission chain 56 at a position corresponding to the position between the rotation driving gear 54 and the rotation driven gear 55 for ejecting the transmission chain 56 from the rotation transmission gear. Wheel 50 engages with a positioning bearing 57, which is rotatably connected to the frame 1. The unloading mechanism includes a horizontal knocking rod 58 and a stopper rod 59 located on one side of the knocking rod 58. The middle portion of the knocking rod 58 is rotatably connected to the frame 1. One end of the knocking rod 58 contacts the bottom of the glass rod clamping tube, and a return spring 63 is connected between the other end of the knocking rod 58 and the frame 1. The stopper rod 59 is fixed to the frame 1, and the distance between the top of the stopper rod 59 and the bottom of the glass rod clamping tube is 0 to 10 mm.

[0036] Working principle: The driving motor 2 on the frame 1 rotates and drives the No. 1 driving shaft 3 to rotate continuously. The continuously rotating No. 1 driving shaft 3 drives the two mutually meshing revolution driving gears 6 to rotate intermittently after passing through the intermittent divider 4, and makes the two revolution driving shafts 5 on the two revolution driving gears 6 rotate intermittently synchronously; the revolution driving shaft 5 can drive the multiple driving gears 9 connected thereto to drive the corresponding chains 8, driven gears 10 and revolution driven shafts 7 to rotate intermittently; because each glass rod clamping tube on each chain 8 is connected to a connecting plate 11, and the connecting plate 11 is rotatably sleeved on the glass rod through a sleeve hole. Outside the glass rod clamping tube, this enables the multiple vertically distributed chains 8 to drive the glass rod clamping tube to maintain a vertical shape and perform intermittent orbital conversion during intermittent revolution; a missing positioning plate 14 is connected between two adjacent connecting plates 11 on each chain 8, which can prevent the chain 8 from being loose, thereby reducing the swing of the glass rod clamping tube and improving the operation stability; the connecting plate 11 connected to the uppermost chain 8 can be slidably mounted on the top of the frame 1, and the top of the glass rod clamping tube is connected to a clamping ring 13 clamped above the uppermost connecting plate 11, so that the connecting plate 11 can stably hold up and drive the glass rod clamping tube, and the operation stability is high.

[0037] During the synchronized intermittent revolution of the two groups of glass rod holding tubes spaced apart in a racetrack-like annular pattern, the bottom ends of the glass rods held in the multiple glass rod holding tubes on one side of the shared side are heated to a molten state by the heating device. Specifically, the bottom ends of the glass rods move from one end of the heat collecting tank 53 in the heat collecting furnace 51 toward the other end, gradually approaching the flame spray gun 52, causing the temperature of the glass rods to gradually increase until they are heated to a molten state. When the glass rods approach the end where the flame spray gun 52 is located, the rotation mechanism drives the glass rod holding tubes to rotate. Specifically, the rotation motor 62 on the frame 1 drives the rotation driving gear 54 to rotate, and drives the transmission chain 56 and the rotation driven gear 55 to rotate. When the rotation transmission gear 50 at the top end of the glass rod holding tube passes the adjustment bearing 57, it engages with the transmission chain 56. The transmission chain 56 drives the glass rod holding tubes and the glass rods held therein to rotate via the rotation transmission gear 50, so that the bottom ends of the glass rods are uniformly heated by the flame spray gun 52.

[0038] As each set of glass rod clamping tubes continues to perform intermittent revolution, the bottom end of the glass rod is heated to melt, and the glass rod clamping tube moves to the corresponding die-casting device, and the two die-casting devices perform glass corner bead pressing operations synchronously; that is, the No. 1 drive shaft 3 drives the No. 4 drive shaft 32 to rotate synchronously through the No. 2 drive shaft 15, and when the raised portion of the retraction cam 33 on the No. 4 drive shaft 32 pushes the retraction power rod group 41, the retraction power rod group 41 stretches the positioning tension spring 40 to drive the No. 1 slide 35 to move relative to the frame 1, so that when the glass rod clamping tube revolves, the molten portion of the bottom end of the glass rod can move unhindered between the die-casting die 37 and the die-casting punch 38; subsequently, the raised portion of the retraction cam 33 is misaligned with the retraction power rod group 41, and the positioning tension spring 40 can pull a The No. 1 slide 35 and the retracting power rod group 41 are reset. At this time, the die-casting die 37 on the No. 1 slide 35 is tightly attached to the molten part of the bottom end of the glass rod, and the positioning groove 61 on the positioning piece 39 on the die-casting die 37 is engaged with the glass rod clamping tube to prevent the glass rod clamping tube from shaking during the die-casting process; then, the reciprocating drive structure 60 on the No. 1 slide 35 drives the No. 2 slide 36 to perform a reciprocating motion relative to the No. 1 slide 35 (the motor vertically connected to the No. 1 slide 35 drives the turntable to rotate, and the swing rod eccentrically connected on the turntable drives the No. 2 slide 36 to slide along the slide rail relative to the No. 1 slide 35). The die-casting punch 38 on the No. 2 slide 36 can press the molten part of the bottom end of the glass rod into the die-casting die 37 and then withdraw to its original position to realize the die-casting operation.

[0039] After the die-casting operation is completed, the raised portion of the retracting cam 33 pushes the No. 1 slide 35 to move again. At this time, the raised portion of the demoulding cam 34 on the No. 4 driving shaft 32 pushes the demoulding power rod group 43 to drive the demoulding head 42 to move toward the die-casting die 37, and the glass corner bead blank remaining in the die-casting die 37 is ejected for unloading.

[0040] Subsequently, each group of annularly distributed glass rod clamping tubes continues to perform intermittent revolution. After the current glass rod clamping tube can drive the horizontal knocking rod 58 to swing to the maximum angle and separate, the reset spring 63 can drive the knocking rod 58 to swing back and reset and knock on the bottom of the subsequent glass rod clamping tube, so that the bottom of the glass rod clamping tube produces a certain vibration, which helps to separate and discharge the glass corner beads adhered to the bottom of the glass rod; after the glass rod clamping tube is separated from the knocking rod 58, it can also pass through the horizontal blocking rod 59, which can block and separate the glass corner beads adhered to the bottom of the glass rod, thereby completing the glass corner bead separation and discharge action (a collecting hopper can be connected under the knocking rod 58, the blocking rod 59 and the die-casting die 37 to collect the glass corner beads).

[0041] When the glass rod clamping tube is located at the zipper material mechanism, the bottom of the glass rod has been fully cooled after a period of time. At this time, the zipper material mechanism pulls the glass rod clamped in the glass rod clamping tube downward a certain distance, making it convenient for the bottom end of the glass rod to continue heating and die-casting operations. That is, the No. 1 driving shaft 3 drives the No. 3 driving shaft 16 to rotate synchronously through the No. 2 driving shaft 15, and the convex parts of the opposite sides of the two opposite clamping side cams 19 on the No. 3 driving shaft 16 are misaligned with the two driving rods 25. At this time, the springs 24 at the bottom of the two pulling material connecting rods 22 can push the bottoms of the two pulling material connecting rods 22 outward; because the middle parts of the two pulling material connecting rods 22 are rotatably connected to the pulling material connecting block 21, when the bottoms of the two pulling material connecting rods 22 are pushed outward, the clamps 23 at the tops of the two pulling material connecting rods 22 can move inward to clamp the glass rod protruding from the bottom of the hoop tube 46; as the No. 3 driving shaft 16 rotates, the convex part of the clamping cam 17 on the No. 3 driving shaft 16 moves downward The unclamping power rod 31 is pushed and the unclamping tension spring 64 is stretched downward. The unclamping link 28 connected to the unclamping power rod 31 can drive the other unclamping link 28 to move downward synchronously through the unclamping connecting block 30. At this time, the unclamping blocks 29 at the top of the two unclamping links 28 move downward synchronously, and the two unclamping blocks 29 pull the hoop tube 46 downward through the raised outer edge 47 at the bottom end of the hoop tube 46, so that the elastic collet 45 releases the glass rod and stretches the compression spring 49 downward; then, the convex part of the pulling cam 18 on the third drive 16 pushes the pulling power rod 26 downward and stretches the pulling tension spring 27 downward, and the pulling link 22 connected to the pulling power rod 26 can drive the pulling connecting block 21 to move vertically. The straight guide block 20 moves downward and drives the other drawing connecting rod 22 on the drawing connecting block 21 to move downward synchronously (rollers can be set at the bottom of the two drawing connecting rods 22 and the corresponding parts of the driving rod 25, and clamps can be connected to the ends of the two driving rods, so that when the two drawing connecting rods 22 move downward, the rollers can slide relative to the clamps, thereby reducing the wear between the drawing connecting rods 22 and the driving rods 25 and improving durability); at this time, the two drawing connecting rods 22 that clamp the bottom of the glass rod through the top clamp 23 pull the glass rod downward relative to the hollow tube 44 for a certain distance during the downward movement; then, the raised part of the loosening cam 17 is misaligned with the loosening power rod 31, and the loosening tension spring 64 The loosening power rod 31, the two loosening connecting rods 28 and the loosening connecting block 30 are pulled upward and reset; the compression tension spring 49 pulls the sleeve tube 46 upward and resets it, and the elastic collet 45 re-clamps the glass rod through the annular constriction opening 48 on the inner side of its bottom end; then, the raised parts of the two clamping side cams 19 face and push the two driving rods 25 inward, so that the compression spring 24 pushes the bottom of the two pulling connecting rods 22 inward, so that the two clamps 23 at the top of the two pulling connecting rods 22 release the glass rod; then, the raised part of the pulling cam 18 is misaligned with the pulling power rod 26, and the pulling tension spring 27 pulls the pulling power rod 26, the two pulling connecting rods 22 and the pulling connecting block 21 upward and resets them.

[0042] The two sets of glass rod clamping tubes perform intermittent revolution synchronously, passing through the heating device, die-casting device, unloading mechanism and zipper mechanism in sequence, thereby realizing automatic heating, die-casting, unloading and loading operations of the glass rod.

Claims

1. A multi-station glass die-casting machine, comprising a frame (1); characterized in that: The frame (1) is connected to two groups of glass rod clamping tubes that are distributed in a runway-like annular manner, and each glass rod clamping tube is vertically arranged; a common side is provided between the two groups of glass rod clamping tubes, and the two groups of glass rod clamping tubes at the common side are staggered; a heating device is connected to the bottom of the common side of the two groups of glass rod clamping tubes on the frame (1), and one end of the heating device is provided with two die-casting devices corresponding to the two groups of glass rod clamping tubes, and the two die-casting devices are connected to a first power source; the outer sides of the two groups of glass rod clamping tubes on the frame (1) are connected to a zipper material mechanism, and a feeding mechanism is provided between the zipper material mechanism and the die-casting device; the zipper material mechanism is connected to a second power source; the frame (1) is connected to a revolution mechanism for synchronously driving the two groups of glass rod clamping tubes to perform intermittent annular movement and a rotation mechanism for driving the glass rod clamping tubes near one end of the two groups of glass rod clamping tubes to rotate, and the revolution mechanism is connected to a third power source.

2. The multi-station glass die-casting machine according to claim 1, characterized in that: The third power source comprises a driving motor (2) fixed on the frame (1); the output shaft of the driving motor (2) is transmission-connected to a first driving shaft (3) rotatably connected to the frame (1); the first driving shaft (3) is transmission-connected to an intermittent divider (4) fixed on the frame (1); the output end of the intermittent divider (4) is transmission-connected to the revolution mechanism.

3. The multi-station glass die-casting machine according to claim 2, characterized in that: The revolution mechanism comprises two revolution driving shafts (5) connected to one end of the frame (1) in a vertical rotation shape, and the bottoms of the two revolution driving shafts (5) are connected to the same and mutually meshed revolution driving gears (6); one of the revolution driving gears (6) is transmission-connected to the output end of the intermittent divider (4); one side of each revolution driving shaft (5) is provided with a revolution driven shaft (7) connected to the other end of the frame (1) in a vertical rotation shape, and a plurality of chains (8) spaced apart in the vertical direction are sleeved between the revolution driving shaft (5) and the revolution driven shaft (7) corresponding to the same side, and a driving gear (9) and a driven gear (10) are respectively meshed at both ends of each chain (8), and the driving gear (9) is provided with a plurality of chains (8) spaced apart in the vertical direction, and the two ends of each chain (8) are respectively meshed with each other. ) is fixedly connected to the revolution driving shaft (5), and the driven gear (10) is fixedly connected to the revolution driven shaft (7); a connecting plate (11) is connected between each chain (8) and a corresponding group of glass rod clamping tubes, and the connecting plate (11) connected to the top chain (8) is horizontally slidably mounted on the top of the frame (1); one end of the connecting plate (11) is fixedly connected to the chain (8), and the other end of the connecting plate (11) is provided with a sleeve hole rotatably mounted outside the glass rod clamping tube; the top of the glass rod clamping tube is connected to a clamping ring (13) clamped above the top connecting plate (11); and a missing positioning plate (14) is connected between two corresponding adjacent connecting plates (11) on the chain (8).

4. The multi-station glass die-casting machine according to claim 2, characterized in that: A second drive shaft (15) is provided on one side of the first drive shaft (3), and the end of the second drive shaft (15) is transmission-connected to the first drive shaft (3); the second power source is transmission-connected to the middle of the second drive shaft (15), and the first power source is transmission-connected to the other end of the second drive shaft (15) relative to the first drive shaft (3).

5. The multi-station glass die-casting machine according to claim 4, characterized in that: The second power source comprises a third drive shaft (16) rotatably connected to the frame (1), one end of the third drive shaft (16) being transmission-connected to the middle of the second drive shaft (15); positions on the third drive shaft (16) corresponding to the two second drive mechanisms are connected with a clamping cam (17), a material pulling cam (18) and two spaced-apart clamping side cams (19).

6. The multi-station glass die-casting machine according to claim 5, characterized in that: The zipper material mechanism comprises a vertical guide block (20) fixed on the frame (1), and a material drawing connecting block (21) is vertically slidably connected to the vertical guide block (20); vertical material drawing connecting rods (22) are provided on both sides of the material drawing connecting block (21), and the middle part of each material drawing connecting rod (22) is rotatably connected to the material drawing connecting block (21); the top of each material drawing connecting rod (22) is connected to a clamping head (23), and a spring (24) is connected between the bottoms of the two material drawing connecting rods (22); a driving rod (25) is provided on the outer side of the bottom of each material drawing connecting rod (22), and one end of each driving rod (25) is horizontally rotatably connected to the frame (1), and the middle parts of the two driving rods (25) are respectively closely arranged on the opposite side surfaces of the two material clamping side cams (19); one side of the bottom of one of the material drawing connecting rods (22) is rotatably connected to a clamping head (23) provided horizontally. A material pulling power rod (26) is provided below the material pulling cam (18), one end of the material pulling power rod (26) is rotatably connected to the frame (1), and a material pulling spring (27) is connected between the other end of the material pulling power rod (26) and the vertical guide block (20); one side of each material pulling connecting rod (22) is provided with a clamping release connecting rod (28) vertically slidably connected to the frame (1), the top ends of the two clamping release connecting rods (28) are connected with a clamping release block (29), and the bottom ends of the two clamping release connecting rods (28) are connected with a clamping release connecting block (30); one side of one of the clamping release connecting rods (28) is rotatably connected to a clamping release power rod (31) horizontally provided below the clamping release cam (17), one end of the clamping release power rod (31) is rotatably connected to the frame (1), and a clamping release spring (64) is connected between the other end of the clamping release power rod (31) and the vertical guide block (20).

7. The multi-station glass die-casting machine according to claim 4, characterized in that: The No. 1 power source comprises a No. 4 drive shaft (32) rotatably connected to the frame (1), one end of the No. 4 drive shaft (32) being transmission-connected to the end of the No. 2 drive shaft (15); and positions on the No. 4 drive shaft (32) corresponding to the two No. 1 drive mechanisms are both connected with a retraction cam (33) and a demoulding cam (34).

8. The multi-station glass die-casting machine according to claim 7, characterized in that: The die-casting device comprises a first slide (35) and a second slide (36) with the same sliding direction, a die-casting die (37) connected to the first slide (35) and a die-casting punch (38) connected to the second slide (36); the first slide (35) is slidably connected to the frame (1), the second slide (36) is slidably connected to the first slide (35), and a reciprocating drive structure (60) is connected between the first slide (35) and the second slide (36) for driving the second slide (36) to slide relative to the first slide (35). A positioning piece (39) with a positioning groove (61) is connected to the top of the corresponding die-casting die (37) on the No. 1 slide (35), a positioning tension spring (40) and a retraction power rod group (41) are connected between the No. 1 slide (35) and the frame (1), and the retraction power rod group (41) is contacted and arranged on one side of the retraction cam (33); a demoulding head (42) is provided in the die-casting die (37), a demoulding power rod group (43) is connected between the demoulding head (42) and the frame (1), and the demoulding power rod group (43) is contacted and arranged on the demoulding cam (34).

9. The multi-station glass die-casting machine according to claim 1, characterized in that: The glass rod clamping tube comprises a hollow tube body (44), the bottom end of the hollow tube body (44) is connected to an elastic collet (45), and the outer shell of the elastic collet (45) is provided with a hoop tube (46); the outer side of the bottom of the hoop tube (46) is provided with a raised outer edge (47) for pulling the zipper material structure, the inner side of the bottom of the hoop tube (46) is provided with an annular constriction opening (48), and a compression spring (49) is connected between the hoop tube (46) and the hollow tube body (44); the top of the hollow tube body (44) is connected to a rotation transmission gear (50) that is transmission-connected to the rotation mechanism.

10. The multi-station glass die-casting machine according to claim 1, characterized in that: The heating device comprises a heat collecting furnace (51) and a flame spray gun (52) located at one end of the heat collecting furnace (51) close to the die-casting device; a heat collecting tank (53) is provided in the heat collecting furnace (51), and the top and both ends of the heat collecting tank (53) are both open; the flame spray gun (52) is arranged horizontally toward the inside of the heat collecting tank (53).

11. The multi-station glass die-casting machine according to claim 9, characterized in that: The self-rotation mechanism comprises a self-rotation driving gear (54) and a self-rotation driven gear (55) which are rotatably connected to the top of the frame (1) near one end of the die-casting device, the self-rotation driving gear (54) is connected to a self-rotation motor (62) fixed on the frame (1), and the self-rotation driving gear (54) and the self-rotation driven gear (55) are provided with a transmission chain (56) for driving the glass rod clamping tube to rotate; a plurality of adjustment bearings (57) for ejecting the transmission chain (56) and engaging with the self-rotation transmission gear (50) are further provided in the transmission chain (56) at positions corresponding to the positions between the self-rotation driving gear (54) and the self-rotation driven gear (55), and the adjustment bearings (57) are rotatably connected to the frame (1).

12. The multi-station glass die-casting machine according to claim 1, characterized in that: The unloading mechanism comprises a horizontal knocking rod (58) and a blocking rod (59) located on one side of the knocking rod (58); the middle part of the knocking rod (58) is rotatably connected to the frame (1), one end of the knocking rod (58) is contacted with the bottom of the glass rod clamping tube, and a return spring (63) is connected between the other end of the knocking rod (58) and the frame (1); the blocking rod (59) is fixed on the frame (1), and the distance between the top end of the blocking rod (59) and the bottom end of the glass rod clamping tube is 0 to 10 mm.

Citation Information

Patent Citations

  • Automatic processing machine tool for glass horny beads for lamps

    CN102070292B