Valve for mixed bed

By designing valves for mixed beds with quantitative, filtering and bearing mechanisms, the problems of inaccurate flow control and easy clogging are solved, efficient filtration and convenient installation and maintenance are achieved, and the operating efficiency and equipment life of the mixed bed system are improved.

CN223344711UActive Publication Date: 2025-09-16SHENZHEN CM ELECTRIC TECH CORP LTD
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Patent Information

Application Number
CN202422709954.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-16
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The flow control accuracy of traditional mixed bed valves is not high, they are prone to clogging, and the installation and maintenance are cumbersome, which affects the operating efficiency and life of the system.

Method used

A valve including a metering mechanism, a filtering mechanism and a bearing mechanism is designed. The adjustment component consists of an electric telescopic rod, a conical sleeve and a conical head, combined with a multi-layer filter screen and a detachable connection structure to achieve precise flow control and efficient filtration, and facilitate installation and maintenance.

Benefits of technology

It achieves precise flow control, improves the operating efficiency and equipment life of the mixed bed system, reduces maintenance costs and difficulty, and ensures the purity of the effluent.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a valve for a mixed bed, which relates to the technical field of valves and comprises a valve main body, a bearing mechanism is arranged on the valve main body, a quantifying mechanism and a filtering mechanism are arranged in the bearing mechanism, and the quantifying mechanism is arranged on the left side of the filtering mechanism. In flow control, accurate adjustment is achieved through an electric telescopic rod and other assemblies, the accurate requirements of the mixed bed for flow in different working stages are met, the stable and reliable adjustment process is ensured through a stabilizing assembly, a filtering mechanism adopts multiple layers of filtering nets made of different materials, impurities are efficiently filtered, the purity of outlet water of the mixed bed is ensured, meanwhile, replacement is convenient due to detachable connection, and the practicability is high. The bearing mechanism is convenient to install and maintain, bolt connection and positioning are stable, the overall intelligent control degree is high, the automation level and the operation efficiency of a mixed bed system are improved, the maintenance cost is reduced, and the service life of equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of valves, in particular to a valve for a mixed bed. Background Art

[0002] In modern industrial production, mixed-bed systems play a vital role in water treatment, chemical engineering, and other fields. A mixed bed is a device that mixes cation exchange resins and anion exchange resins in a specific ratio and packs them into the same exchange container, effectively removing cations and anions from water. Valves, as key control components in mixed-bed systems, directly impact the overall system's performance and stability. Traditional mixed-bed valves have exposed numerous problems in practical applications. First, flow control accuracy is limited. Flow requirements vary across different operating phases of the mixed bed, such as regeneration, backwashing, and forward washing. Traditional valves struggle to achieve precise flow control, resulting in suboptimal operation of the mixed-bed system, impacting water treatment effectiveness and efficiency. Furthermore, unstable flow control can damage the resin and shorten the life of the mixed-bed. Furthermore, clogging is a serious problem.

[0003] The water treated in mixed beds often contains various impurities, such as resin particles and sediment. Traditional valves have limited filtering capabilities, making it easy for these impurities to enter the valves and cause blockages. Blockages not only affect flow control but can also damage the valves, increasing repair costs and downtime. Furthermore, the filter components of traditional valves are often difficult to remove and replace, making maintenance a significant challenge. Furthermore, the installation and maintenance of traditional mixed bed valves are cumbersome. Their connections are inconvenient, requiring significant time and labor to install. Furthermore, due to the complex valve structure and tight connections between components, disassembly and repair are difficult in the event of a malfunction. This not only impacts the normal operation of the mixed bed system but also increases operating costs for the company.

[0004] The purpose of the present utility model is to provide a valve for a mixed bed to solve at least any one of the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a valve for a mixed bed, comprising a valve body, wherein the valve body is provided with a bearing mechanism, wherein a quantitative mechanism and a filtering mechanism are provided within the bearing mechanism, wherein the quantitative mechanism is provided on the left side of the filtering mechanism;

[0006] The quantitative mechanism includes an adjustment component and three stabilization components;

[0007] The adjustment assembly includes an electric telescopic rod, a connecting rod, a conical sleeve and a conical head. One end of the connecting rod is detachably connected to the movable end of the electric telescopic rod, and one side of the conical head is detachably connected to the other end of the connecting rod. The conical head is arranged in the conical sleeve, and the conical head is adapted to the shape of the conical sleeve.

[0008] Preferably, the three stabilizing components each include a slide groove, a slider, a connecting bar and a slide box, the slide groove is provided on the slide box, the slider is provided in the slide groove and can slide in the slide groove, and one end of the connecting bar is detachably connected to the slider;

[0009] The other ends of the three connecting strips are detachably connected to the conical head.

[0010] Preferably, the filtering mechanism includes a mounting ring, a first filter screen, a second filter screen, a third filter screen and three mounting grooves, the three mounting grooves are all opened on the inner side of the mounting ring, the first filter screen, the second filter screen and the third filter screen are respectively arranged in the three mounting grooves, the first filter screen, the second filter screen and the third filter screen are all detachably connected to the mounting ring, the first filter screen is arranged on the left side of the second filter screen, and the third filter screen is arranged on the right side of the second filter screen.

[0011] Preferably, the carrying mechanism includes a first carrying tube, a storage box, a second carrying tube, two connecting rings and a plurality of fixing holes. The storage box is detachably connected to the top of the first carrying tube and is connected to the first carrying tube. The second carrying tube is arranged on the right side of the first carrying tube. The two connecting rings are respectively detachably connected to the opposite sides of the first carrying tube and the second carrying tube, and the plurality of fixing holes are evenly arranged on the two connecting rings.

[0012] Preferably, the first carrying tube is detachably connected to the output end of the valve body, and the second carrying tube is detachably connected to the input end of the valve body.

[0013] Preferably, the quantitative mechanism is arranged in the first carrying cylinder, the conical sleeve is detachably connected to the first carrying cylinder, the conical sleeve is communicated with the output end of the valve body, and the three sliding boxes are evenly distributed inside the first carrying cylinder and are detachably connected to the first carrying cylinder;

[0014] The filtering mechanism is disposed in the second carrying tube, and the mounting ring is detachably connected to the second carrying tube;

[0015] The electric telescopic rod is arranged in the storage box and is detachably connected to the storage box.

[0016] The beneficial effects of the utility model are as follows:

[0017] Precise flow control:

[0018] The regulating assembly consisting of an electric telescopic rod, a connecting rod, a conical sleeve and a conical head can accurately control the flow at the output end of the valve body. The gap between the conical head and the conical sleeve changes to form a liquid outlet, and the annular gap gradually changes to achieve flow regulation, meeting the flow requirements of the mixed bed in different working stages.

[0019] The setting of three stabilizing components ensures the stability of the adjustment process. The slider slides in the slide groove, and the connecting strip connects the slider and the conical head, so that the adjustment component can operate stably during flow adjustment without shaking or offset, thereby improving the accuracy and reliability of flow control.

[0020] High-efficiency filtration function:

[0021] The filtration mechanism consists of a mounting ring, a first filter, a second filter, and a third filter, achieving multiple filtration. The three filters are made of different materials. The third filter, made of stainless steel, is the first part to come into contact with the incoming liquid and has excellent strength and corrosion resistance, capable of withstanding the various chemicals and pressures in the mixed bed working environment. The second filter, made of nylon, has high toughness, corrosion resistance, and high temperature resistance. The first filter, made of polytetrafluoroethylene, has extremely high filtration accuracy and can filter out tiny particulate impurities in the mixed bed, ensuring the purity of the mixed bed effluent.

[0022] The detachable connection method facilitates the replacement of various components of the filter mechanism, reduces maintenance costs, and increases the service life of the equipment.

[0023] Easy installation and maintenance:

[0024] The bearing mechanism includes a first bearing cylinder, a storage box, a second bearing cylinder, a connecting ring and fixing holes, which facilitates users to connect and position with bolts to ensure stable installation of the device in the mixed bed system;

[0025] Each component is detachably connected to the carrier tube, so that when the equipment fails or requires maintenance, it can be easily disassembled and replaced, thereby improving maintenance efficiency.

[0026] Intelligent control:

[0027] The user can control the electric telescopic rod through the controller to realize intelligent regulation of the flow rate. The flow rate can be adjusted in real time according to the actual working status of the mixed bed, thereby improving the automation level and operation efficiency of the mixed bed system. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0029] Figure 2 This is a schematic diagram of the right side structure of the utility model;

[0030] Figure 3 This is a schematic diagram of the left side structure of the utility model;

[0031] Figure 4 This is a schematic diagram of the structure of the conical head portion of the utility model;

[0032] Figure 5 This is a schematic diagram of the structure of the slider portion of the utility model;

[0033] Figure 6 This is a schematic diagram of the structure of the installation ring of the utility model;

[0034] Figure 7 This is a partial structural diagram of the first bearing tube of the utility model.

[0035] In the figure: 1. Valve body; 2. First bearing cylinder; 3. Storage box; 4. Connecting ring; 5. Fixing hole; 6. Second bearing cylinder; 7. Electric telescopic rod; 8. Connecting rod; 9. Conical sleeve; 10. Conical head; 11. Mounting ring; 12. Mounting groove; 13. First filter screen; 14. Second filter screen; 15. Third filter screen; 16. Slide groove; 17. Slider; 18. Connecting strip; 19. Slide box. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] The utility model provides Figure 1-7 The valve shown is for a mixed bed, comprising a valve body 1, on which a bearing mechanism is provided, wherein a quantitative mechanism and a filtering mechanism are provided within the bearing mechanism, and the quantitative mechanism is provided on the left side of the filtering mechanism;

[0038] The quantitative mechanism includes a regulating component and three stabilizing components;

[0039] The adjustment assembly includes an electric telescopic rod 7, a connecting rod 8, a conical sleeve 9 and a conical head 10. One end of the connecting rod 8 is detachably connected to the movable end of the electric telescopic rod 7, and one side of the conical head 10 is detachably connected to the other end of the connecting rod 8. The conical head 10 is arranged in the conical sleeve 9, and the conical head 10 is adapted to the shape of the conical sleeve 9.

[0040] The user can control the electric telescopic rod 7 through the controller to control the movement of the connecting rod 8. As the connecting rod 8 is moved, the connecting rod 8 will move synchronously with the conical head 10. As the conical head 10 moves, the gap between the conical head 10 and the conical sleeve 9 will change, forming a liquid outlet. The annular gap gradually changes, thereby realizing control of the flow at the output end of the valve body.

[0041] The three stabilizing components each include a slide 16, a slider 17, a connecting bar 18, and a slide box 19. The slide 16 is provided on the slide box 19, the slider 17 is disposed in the slide 16 and can slide in the slide 16, and one end of the connecting bar 18 is detachably connected to the slider 17.

[0042] The other ends of the three connecting strips 18 are detachably connected to the conical head 10 .

[0043] When the user uses the adjustment component to adjust the flow, the slider 17 can slide stably with the assistance of the slide groove 16 on the slide box 19. The connecting bar 18 is connected to the slider 17 and the adjustment component to ensure that the three stabilizing components move synchronously with the adjustment of the adjustment component, thereby bringing a stable effect to the adjustment of the adjustment group and bringing convenience to the user.

[0044] The filtering mechanism includes a mounting ring 11, a first filter screen 13, a second filter screen 14, a third filter screen 15 and three mounting grooves 12. The three mounting grooves 12 are all opened on the inner side of the mounting ring 11. The first filter screen 13, the second filter screen 14 and the third filter screen 15 are respectively arranged in the three mounting grooves 12. The first filter screen 13, the second filter screen 14 and the third filter screen 15 are all detachably connected to the mounting ring 11. The first filter screen 13 is arranged on the left side of the second filter screen 14, and the third filter screen 15 is arranged on the right side of the second filter screen 14.

[0045] With the assistance of the mounting ring 11 and the three mounting grooves 12, the first filter screen 13, the second filter screen 14 and the third filter screen 15 can be installed. The third filter screen 15 is the part that first contacts the incoming liquid. It is made of stainless steel and has good strength and corrosion resistance. It can withstand various chemical substances and pressures in the mixed bed working environment. The second filter screen 14 is made of nylon. Nylon has high toughness, corrosion resistance and high temperature resistance, and can maintain good performance in the working environment of the mixed bed. The first filter screen 13 is made of polytetrafluoroethylene. The filtration accuracy of the polytetrafluoroethylene filter screen is very high. It can filter out tiny particulate impurities in the mixed bed, such as tiny resin particles, colloidal substances, etc., to ensure the purity of the water outlet from the mixed bed. In summary, the detachable connection method facilitates the replacement of various components of the filter mechanism. The filter mechanism can achieve multiple filtrations, which can effectively filter out resin particles, impurities, etc. in the mixed bed, bringing convenience to users.

[0046] The carrying mechanism includes a first carrying tube 2, a storage box 3, a second carrying tube 6, two connecting rings 4 and a plurality of fixing holes 5. The storage box 3 is detachably connected to the top of the first carrying tube 2 and is connected to the first carrying tube 2. The second carrying tube 6 is arranged on the right side of the first carrying tube 2. The two connecting rings 4 are respectively detachably connected to the opposite sides of the first carrying tube 2 and the second carrying tube 6. A plurality of fixing holes 5 are evenly arranged on the two connecting rings 4.

[0047] Through the design of the connecting ring 4 and multiple fixing holes 5, the user can conveniently use bolts to connect and position the device. The first supporting tube 2, storage box 3 and second supporting tube 6 support the components therein, thereby achieving stable operation of each component and bringing convenience to the user.

[0048] The first carrying tube 2 is detachably connected to the output end of the valve body 1 , and the second carrying tube 6 is detachably connected to the input end of the valve body 1 .

[0049] The quantitative mechanism is arranged in the first carrier tube 2, and the conical shell 9 is detachably connected to the first carrier tube 2. The conical shell 9 is connected to the output end of the valve body 1. Three sliding boxes 19 are evenly distributed inside the first carrier tube 2 and are all detachably connected to the first carrier tube 2;

[0050] The filter mechanism is disposed in the second carrier tube 6, and the mounting ring 11 is detachably connected to the second carrier tube 6;

[0051] The electric telescopic rod 7 is disposed in the storage box 3 and is detachably connected to the storage box 3 .

[0052] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A valve for a mixed bed, characterized in that: It comprises a valve body (1), the valve body (1) is provided with a bearing mechanism, a quantitative mechanism and a filtering mechanism are provided in the bearing mechanism, and the quantitative mechanism is provided on the left side of the filtering mechanism; The quantitative mechanism includes an adjustment component and three stabilization components; The adjustment assembly comprises an electric telescopic rod (7), a connecting rod (8), a conical sleeve (9) and a conical head (10); one end of the connecting rod (8) is detachably connected to the movable end of the electric telescopic rod (7); one side of the conical head (10) is detachably connected to the other end of the connecting rod (8); the conical head (10) is arranged in the conical sleeve (9); and the conical head (10) and the conical sleeve (9) are adapted in shape.

2. A mixed bed valve according to claim 1, characterized in that: The three stabilizing components each include a slide groove (16), a slider (17), a connecting bar (18) and a slide box (19); the slide groove (16) is provided on the slide box (19); the slider (17) is arranged in the slide groove (16) and can slide in the slide groove (16); one end of the connecting bar (18) is detachably connected to the slider (17); The other ends of the three connecting strips (18) are detachably connected to the conical head (10).

3. A mixed bed valve according to claim 2, characterized in that: The filtering mechanism comprises a mounting ring (11), a first filter screen (13), a second filter screen (14), a third filter screen (15) and three mounting grooves (12). The three mounting grooves (12) are all arranged on the inner side of the mounting ring (11). The first filter screen (13), the second filter screen (14) and the third filter screen (15) are respectively arranged in the three mounting grooves (12). The first filter screen (13), the second filter screen (14) and the third filter screen (15) are all detachably connected to the mounting ring (11). The first filter screen (13) is arranged on the left side of the second filter screen (14), and the third filter screen (15) is arranged on the right side of the second filter screen (14).

4. A mixed bed valve according to claim 3, characterized in that: The carrying mechanism includes a first carrying tube (2), a storage box (3), a second carrying tube (6), two connecting rings (4) and a plurality of fixing holes (5); the storage box (3) is detachably connected to the top of the first carrying tube (2) and is communicated with the first carrying tube (2); the second carrying tube (6) is arranged on the right side of the first carrying tube (2); the two connecting rings (4) are detachably connected to the opposite sides of the first carrying tube (2) and the second carrying tube (6), respectively; and the plurality of fixing holes (5) are evenly arranged on the two connecting rings (4).

5. The mixed bed valve according to claim 4, characterized in that: The first supporting tube (2) is detachably connected to the output end of the valve body (1), and the second supporting tube (6) is detachably connected to the input end of the valve body (1).

6. The mixed bed valve according to claim 4, characterized in that: The quantitative mechanism is arranged in the first bearing cylinder (2), the conical shell (9) is detachably connected to the first bearing cylinder (2), the conical shell (9) is connected to the output end of the valve body (1), and the three sliding boxes (19) are evenly distributed inside the first bearing cylinder (2) and are all detachably connected to the first bearing cylinder (2); The filtering mechanism is arranged in the second carrying cylinder (6), and the mounting ring (11) is detachably connected to the second carrying cylinder (6); The electric telescopic rod (7) is arranged in the storage box (3) and is detachably connected to the storage box (3).