Cooling device for dehydrated vegetable treatment
By designing an automated storage and retrieval mechanism, combined with motor drive and semiconductor cooler, the operational difficulty caused by the increased weight of the vegetable basket in the existing device is solved, and efficient automated cooling of dehydrated vegetables and improved production efficiency are achieved.
Patent Information
- Application Number
- CN202422665662.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-07-24
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The existing dehydrated vegetable cooling device is time-consuming and labor-intensive when taking and placing the vegetable baskets, and affects production efficiency, especially because the increased weight of the baskets makes manual operation difficult.
A cooling device including a storage mechanism and a pick-and-place mechanism was designed. The motor was used to drive the rotating shaft and the hanging frame to realize the rotary circulation cooling of the vegetable hanging basket. The motor and cylinder were used to realize automatic loading and unloading. The semiconductor refrigerator was combined to improve the cooling efficiency.
It realizes the automatic circulation cooling and quick taking and placing of vegetable hanging baskets, improves the cooling efficiency and production efficiency, reduces the labor intensity, and ensures the cooling quality and the automation level of the equipment.
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Figure CN223345775U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dehydrated vegetable processing, in particular to a cooling device for dehydrated vegetable processing. Background Art
[0002] Dehydrated vegetables are foods made by washing, drying and other processing steps of fresh vegetables to remove most of the water. They not only retain the original nutrients, color and flavor of vegetables, but also have significant advantages such as small size, light weight, easy storage and transportation. In the production process, advanced technology and equipment are often used to minimize the loss of nutrients. Dehydrated vegetables are very convenient to eat. They only need to be soaked in water to restore their original taste and shape to a certain extent. Therefore, they are widely used in many fields such as convenience food, military rations, and outdoor adventure food. At the same time, they can also be used as family reserve ingredients to provide people with vegetable supplements during the vegetable off-season or special circumstances. For example, common dehydrated carrots, dehydrated onions, dehydrated spinach, etc. are all typical representatives of dehydrated vegetables.
[0003] In the process of making dehydrated vegetables, the washed and chopped vegetables need to be steamed and drained. However, the temperature of the steamed vegetables is high and they cannot be drained immediately. The traditional processing method is to let the steamed vegetables cool naturally before dehydrating. This method is not only inefficient but also difficult to ensure the consistency of the quality of the steamed vegetables. Therefore, a cooling device is used to achieve the purpose of rapid cooling.
[0004] Chinese patent publication number CN209376657U discloses a novel cooling device for dehydrated vegetable processing. The device consists of an upper cooling trough connected to a lower water supply chamber, with the left and right sides connected by a water supply pipe and a drain pipe, respectively. The upper cooling trough includes an upper chute, a water level gauge, a temperature detector, a signal transmitter, and a controller. The inner bottom has parallel support rods and a lower chute for placing a vegetable basket. The basket opening has a lifting mounting. The water supply pipe has a first electromagnetic control valve and a water pump, and the drain pipe has a second electromagnetic control valve and a condenser. This utility model can detect and control the water level and temperature in the trough, achieving good cooling efficiency.
[0005] During the period when the above-mentioned device is put into use, the basket carrying the vegetables needs to be manually taken out from the inside of the device when taking it out and placing it. The basket of the device is usually large in size. In addition, when the vegetables are inside the sink, a large amount of water adheres to their surface, which causes the weight of the basket containing the vegetables to increase significantly. Manual taking and placing is not only time-consuming and labor-intensive, but also easily affects the efficiency of production and processing. It can be seen that the existing equipment has certain defects and deficiencies during use, and therefore needs to be improved. Utility Model Content
[0006] In view of the problems mentioned in the background technology, the purpose of the present invention is to provide a cooling device for dehydrated vegetable processing to solve the problems raised in the background technology.
[0007] The above technical objectives of the present invention are achieved through the following technical solutions:
[0008] A cooling device for processing dehydrated vegetables, comprising a base plate, support legs fixedly mounted at the four corners of the top of the base plate, a top frame fixedly mounted on the top of the support legs, a water tank fixedly mounted on the inner side of the top frame, a rotating shaft rotatably connected to the inner upper end of the water tank, a first motor fixedly mounted in the middle of the upper front end of the water tank, an output end of the first motor and one end of the rotating shaft fixedly connected, storage mechanisms fixedly mounted at equal intervals on the outer side of the rotating shaft, a support frame fixedly mounted on the top of the top frame, and a pick-up and placement mechanism movably mounted on the inner upper end of the support frame;
[0009] The storage mechanism includes a fixed plate, which is fixedly installed at both ends of the rotating shaft in the water tank. A base frame is fixedly installed at equal intervals on the outside of the fixed plate. The inner end of the base frame is rotatably connected to a hanging frame. A hook is fixedly installed at the bottom of the hanging frame, and a vegetable hanging basket is hung on the outer surface of the hook.
[0010] As an optimal technical solution, the picking and placing mechanism includes a top shaft and a second motor, the second motor is fixedly installed in the middle of the front of the support frame, the sliding end of the second motor is fixedly connected to the end of the top shaft, the top shaft is fixedly installed in the middle of the inner side of the support frame, a movable rail is fixedly installed in the middle of the top shaft, a driving assembly is fixedly installed on one side of the movable rail, and both ends of the inner part of the movable rail are slidably connected with a hanging assembly, and the two ends of the hanging assembly and the driving assembly are threadedly connected.
[0011] As a preferred technical solution, a semiconductor refrigerator is fixedly installed in the middle of the bottom of the water tank, and the cooling end of the semiconductor refrigerator is arranged inside the water tank.
[0012] As an optimal technical solution, a water supply pipe is fixedly installed on the upper end of one side of the water tank, and a drain valve is fixedly installed on the lower end of the side of the water tank close to the water supply pipe.
[0013] As an optimal technical solution, the drive assembly includes side panels, which are fixedly installed at both ends of one side of the movable rail, and a screw rod is rotatably connected between the inner sides of the side panels. The screw rod is threadedly connected to the suspension assembly, and a third motor is fixedly installed on the outer side of one side panel, and the output end of the third motor is fixedly connected to one end of the screw rod.
[0014] As an optimal technical solution, the lifting assembly includes a slide, which is slidably connected to the inner middle and one end of the movable frame. The slide is threadedly connected to the screw rod. The inner side of the slide is rotatably connected to a telescopic cylinder, and a lifting hook is fixedly installed on the bottom output end of the telescopic cylinder.
[0015] As an optimal technical solution, a weight-bearing ball is fixedly installed in the middle of the upper end of the lifting hook, and the outer corners of the support frame and the top frame are both set to be arc-shaped.
[0016] In summary, the present invention has the following beneficial effects:
[0017] First, the device is provided with a storage mechanism. When in use, the vegetable hanging basket containing vegetables is hung on the hook, and the first motor is started to drive the rotating shaft to rotate, thereby rotating the base frame, and the hanging frame adaptively rotates in the fixed plate, so that the vegetable hanging basket can rotate stably in the water tank, realizing the cyclic reciprocating cooling of multiple groups of vegetable hanging baskets. In conjunction with the pick-and-place mechanism, the vegetable hanging baskets can be quickly and automatically picked up and placed during the cooling process, realizing continuous automatic cooling processing, and improving the cooling effect and processing efficiency;
[0018] Secondly, this device is also provided with a pick-and-place mechanism. When in use, the third motor is started to drive the screw rod to drive the slide to slide, and the telescopic cylinder on one slide moves to the middle. The telescopic cylinder is started to lift the rotating vegetable hanging basket, and at the same time, the vegetable hanging basket to be cooled is hung on the hook. The third motor is started to move the cooled hanging basket to the outside, and the uncooled one is moved to the middle of the top of the water tank, and the uncooled hanging basket is placed. The second motor is started to drive the top shaft to rotate and tilt the movable rail, and the cooled hanging basket is taken out. After taking and placing are completed, the motor is reset. This device can automatically load and unload cooling processing without manual labor, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the top structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0022] Figure 4 This is a schematic diagram of the storage mechanism structure of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the lifting assembly of the utility model.
[0024] Figure numerals: 1. Base plate; 2. Support leg; 3. Top frame; 4. Water tank; 5. Rotating shaft; 6. First motor; 7. Storage mechanism; 71. Fixed plate; 72. Base frame; 73. Lifting frame; 74. Hook; 75. Vegetable hanging basket; 8. Support frame; 9. Pick-up and placement mechanism; 91. Top shaft; 92. Second motor; 93. Movable rail; 94. Drive assembly; 941. Side panel; 942. Screw rod; 943. Third motor; 95. Lifting assembly; 951. Slide; 952. Telescopic cylinder; 953. Lifting hook; 954. Weight-bearing ball; 10. Semiconductor refrigerator; 11. Water supply pipe; 12. Drain valve. DETAILED DESCRIPTION
[0025] Example
[0026] refer to Figures 1 to 5 The cooling device for processing dehydrated vegetables of this embodiment includes a base plate 1, support legs 2 are fixedly installed at the four corners of the top of the base plate 1, a top frame 3 is fixedly installed on the top of the support legs 2, a water tank 4 is fixedly installed on the inner side of the top frame 3, the upper end of the inner part of the water tank 4 is rotatably connected to a rotating shaft 5, a first motor 6 is fixedly installed in the middle of the upper end of the front side of the water tank 4, the output end of the first motor 6 is fixedly connected to one end of the rotating shaft 5, storage mechanisms 7 are fixedly installed at equal intervals on the outer side of the rotating shaft 5, a support frame 8 is fixedly installed on the top of the top frame 3, and a pick-up and placement mechanism 9 is movably installed on the inner upper end of the support frame 8;
[0027] The storage mechanism 7 includes a fixed plate 71, which is fixedly mounted at both ends of the rotating shaft 5 in the water tank 4. A base frame 72 is fixedly mounted at equal intervals on the outside of the fixed plate 71, and the inner end of the base frame 72 is rotatably connected to a hanging frame 73. A hook 74 is fixedly mounted on the bottom of the hanging frame 73, and a vegetable hanging basket 75 is hung on the outer surface of the hook 74. The water tank 4 is supported and installed by the support legs 2 and the top frame 3 on the top of the base plate 1. The rotating shaft 5 in the water tank 4 is driven by the first motor 6. In the storage mechanism 7 at equal intervals outside the rotating shaft 5, the base frame 72 outside the fixed plate 71 is connected to the rotatable hanging frame 73, and the hook 74 at the bottom of the hanging frame 73 can hang the vegetable hanging basket 75. This design enables the device to process multiple vegetable hanging baskets 75 at the same time, thereby improving the processing capacity. The structural design of the storage mechanism 7 is reasonable, which can ensure that the vegetable hanging basket 75 rotates stably in the water tank 4 and achieves uniform cooling. The entire device has a stable structure and is easy to operate, which effectively improves the efficiency and quality of the dehydrated vegetable cooling process.
[0028] refer to Figure 1-Figure 3The pick-and-place mechanism 9 includes a top shaft 91 and a second motor 92. The second motor 92 is fixedly mounted on the middle of the front of the support frame 8. The sliding end of the second motor 92 is fixedly connected to the end of the top shaft 91. The top shaft 91 is fixedly mounted on the middle of the inner side of the support frame 8. A movable rail 93 is fixedly mounted on the middle of the top shaft 91. A driving assembly 94 is fixedly mounted on one side of the movable rail 93. Both ends of the inner side of the movable rail 93 are slidably connected with a hanging assembly 95. The two ends of the hanging assembly 95 and the driving assembly 94 are threadedly connected. The top shaft 91 is driven by the second motor 92 to provide the entire pick-and-place movement. The operation provides a stable power source and facilitates the adjustment of the movable rail 93 for tilting. The design of the movable rail 93 in the middle of the top shaft 91 enables the hanging component 95 to slide smoothly inside it to achieve precise position adjustment. The threaded connection between the driving component 94 and the hanging component 95 can ensure the accuracy and efficiency of power transmission, thereby achieving fast and accurate pick-up and placement operations, improving work efficiency, reducing manual labor intensity, and ensuring the stability and reliability of the pick-up and placement process, which helps to improve the automation level and production quality of the entire dehydrated vegetable processing and cooling device.
[0029] refer to Figure 1-Figure 3 A semiconductor refrigerator 10 is fixedly installed in the middle of the bottom of the water tank 4, and the cooling end of the semiconductor refrigerator 10 is arranged inside the water tank 4. A water supply pipe 11 is fixedly installed on the upper end of one side of the water tank 4, and a drain valve 12 is fixedly installed on the lower end of the water tank 4 near the water supply pipe 11. The semiconductor refrigerator 10 installed in the middle of the bottom of the water tank 4 has its cooling end located inside the water tank 4, which can efficiently cool the water in the water tank 4 to ensure the cooling effect of the dehydrated vegetables. The water supply pipe 11 at the upper end of one side of the water tank 4 is convenient for timely replenishment of cooling water to maintain the continuous cooling work. The drain valve 12 near the lower end of the water supply pipe 11 is conducive to regular discharge of waste water and keeping the water quality clean, thereby ensuring the cooling quality, extending the service life of the equipment, and reducing maintenance costs. These designs together improve the performance and practicality of the entire cooling device.
[0030] refer to Figure 1-Figure 4The driving assembly 94 includes a side plate 941, which is fixedly mounted on both ends of one side of the movable rail 93. A screw rod 942 is rotatably connected between the inner sides of the side plates 941. The screw rod 942 is threadedly connected to the hanging assembly 95. A third motor 943 is fixedly mounted on the outer side of one side plate 941. The output end of the third motor 943 is fixedly connected to one end of the screw rod 942. The hanging assembly 95 includes a slide 951. The slide 951 is slidably connected to the inner middle and one end of the movable frame. The slide 951 is threadedly connected to the screw rod 942. The inner side of the slide 951 is rotatably connected to the telescopic cylinder 952. The telescopic cylinder 952 A lifting hook 953 is fixedly installed at the bottom output end, and the lead screw 942 between the side plates 941 is precisely driven by the third motor 943, which can ensure the stability and accuracy of power transmission, so that the lifting component 95 threadedly connected thereto can move smoothly, and the slide 951 in the lifting component 95 slides in the movable frame, and the threaded connection with the lead screw 942 ensures the accuracy of position adjustment. The telescopic cylinder 952 on the inside of the slide 951 drives the lifting hook 953 to realize flexible lifting operations, so that the vegetable hanging basket 75 can be taken and placed efficiently and accurately, thereby improving work efficiency and enhancing the degree of automation and operational convenience of the device.
[0031] refer to Figure 4 A weight-bearing ball 954 is fixedly installed in the middle of the upper end of the lifting hook 953, and the outer corners of the support frame 8 and the top frame 3 are set to be arc-shaped. By setting the weight-bearing ball 954, the weight of the lifting hook 953 can be increased during use of the device, so that the telescopic cylinder 952 always remains in a vertical state during the rotation of the movable frame, which can ensure the stability of the device during lifting and taking.
[0032] Principle and advantages of use: By setting up the storage mechanism 7, the device can be used to hang the vegetable hanging basket 75 containing vegetables on the hook 74 during use. At this time, the vegetable hanging basket 75 can be hung on the bottom of the hanging frame 73. At this time, by starting the first motor 6, the first motor 6 drives the rotating shaft 5 to rotate, and the rotation of the rotating shaft 5 can assist in driving the base frame 72 to rotate. During the rotation of the base frame 72, the hanging frame 73 adaptively rotates on the inner side of the fixed plate 71, thereby prompting the vegetable hanging basket 75 to be able to stably reside in the water tank 4 for rotation and circulation, which can prompt the device to perform cyclic reciprocating cooling on multiple groups of vegetable hanging baskets 75, thereby improving the overall cooling effect of the device. It cooperates with the taking and placing mechanism 9 to quickly and automatically take out the vegetable hanging basket 75 during the cyclic cooling process of each vegetable hanging basket 75, and then replace the vegetable hanging basket 75 in the interior of the device, thereby realizing continuous and automatic cooling processing, thereby improving the overall processing efficiency of the device.
[0033] By setting up the pick-and-place mechanism 9, the device can be operated by starting the third motor 943 during use. The third motor 943 can drive the screw rod 942 to drive the slide 951 to slide on the inner side of the movable rail 93, and the two hanging baskets are synchronously driven to move back and forth by the screw rod 942. At this time, the telescopic cylinder 952 on one slide 951 moves to the middle, and by starting the telescopic cylinder 952 to extend and retract, the hanging hook 953 can be driven to move up and down, prompting the hanging hook 953 to lift the vegetable hanging basket 75 during the rotation. During this period, the vegetable hanging basket 75 that needs to be cooled is placed on the hook 74, and by starting the third motor 943 to run, the cooled vegetable hanging basket 75 can be lifted. The basket 75 moves to the outside, and the center of the uncooled vegetable hanging basket 75 moves to the top middle of the water tank 4. At this time, the uncooled vegetable hanging basket 75 can be placed on the hook 74. At the same time, the cooled vegetable hanging basket 75 moves to the outside during this process. Starting the second motor 92 can drive the top shaft 91 to drive the movable rail 93 to rotate, causing the movable rail 93 to rotate and tilt. At this time, the cooled vegetable hanging basket 75 moves downward, and the vegetable hanging basket 75 can be taken out. After taking and placing, the second motor 92 and the third motor 943 can be started to reset. It can be seen that this device can realize automatic loading and unloading cooling processing without manual taking and placing, which can improve the overall production and processing efficiency of this device.
Claims
1. A cooling device for dehydrated vegetable processing, comprising a base plate (1), characterized in that: Support legs (2) are fixedly mounted at the four corners of the top of the base plate (1), a top frame (3) is fixedly mounted on the top of the support legs (2), a water tank (4) is fixedly mounted on the inner side of the top frame (3), the inner upper end of the water tank (4) is rotatably connected to a rotating shaft (5), a first motor (6) is fixedly mounted in the middle of the upper front end of the water tank (4), the output end of the first motor (6) is fixedly connected to one end of the rotating shaft (5), a storage mechanism (7) is fixedly mounted at equal intervals on the outer side of the rotating shaft (5), a support frame (8) is fixedly mounted on the top of the top frame (3), and a pick-up and placement mechanism (9) is movably mounted on the inner upper end of the support frame (8); The storage mechanism (7) comprises a fixed plate (71), the fixed plate (71) being fixedly mounted on both ends of a rotating shaft (5) in a water tank (4), a base frame (72) being fixedly mounted at equal intervals on the outer side of the fixed plate (71), a hanging frame (73) being rotatably connected to the inner end of the base frame (72), a hook (74) being fixedly mounted on the bottom of the hanging frame (73), and a vegetable hanging basket (75) being hung on the outer surface of the hook (74).
2. The cooling device for dehydrated vegetable processing according to claim 1, characterized in that: The pick-and-place mechanism (9) comprises a top shaft (91) and a second motor (92), wherein the second motor (92) is fixedly mounted on the middle portion of the front face of the support frame (8), the sliding end of the second motor (92) is fixedly connected to the end of the top shaft (91), the top shaft (91) is fixedly mounted on the middle portion of the inner side of the support frame (8), a movable rail (93) is fixedly mounted on the middle portion of the top shaft (91), a driving assembly (94) is fixedly mounted on one side of the movable rail (93), both ends of the inner portion of the movable rail (93) are slidably connected to a hanging assembly (95), and both ends of the hanging assembly (95) and the driving assembly (94) are threadedly connected.
3. The cooling device for dehydrated vegetable processing according to claim 1, characterized in that: A semiconductor refrigerator (10) is fixedly installed in the middle of the bottom of the water tank (4), and a cooling end of the semiconductor refrigerator (10) is arranged inside the water tank (4).
4. The cooling device for dehydrated vegetable processing according to claim 1, characterized in that: A water supply pipe (11) is fixedly installed on the upper end of one side of the water tank (4), and a drain valve (12) is fixedly installed on the lower end of one side of the water tank (4) close to the water supply pipe (11).
5. The cooling device for dehydrated vegetable processing according to claim 2, characterized in that: The driving assembly (94) includes a side plate (941), the side plate (941) is fixedly mounted on both ends of one side of the movable rail (93), a screw rod (942) is rotatably connected between the inner sides of the side plates (941), the screw rod (942) is threadedly connected to the hanging assembly (95), and a third motor (943) is fixedly mounted on the outer side of one side plate (941), and the output end of the third motor (943) is fixedly connected to one end of the screw rod (942).
6. The cooling device for dehydrated vegetable processing according to claim 5, characterized in that: The hanging assembly (95) includes a slide (951), the slide (951) is slidably connected to the inner middle and one end of the movable frame, the slide (951) and the screw rod (942) are threadedly connected, the inner side of the slide (951) is rotatably connected to a telescopic cylinder (952), and the bottom output end of the telescopic cylinder (952) is fixedly installed with a hanging hook (953).
7. The cooling device for dehydrated vegetable processing according to claim 6, characterized in that: A weight-bearing ball (954) is fixedly mounted in the middle of the upper end of the lifting hook (953), and the outer corners of the support frame (8) and the top frame (3) are both configured to be arc-shaped.
Citation Information
Patent Citations
Novel cooling device for dehydrated vegetable treatment
CN209376657U