Deslagging circulating pool
By designing a slag removal circulation pool and adopting a combined structure of stirring blades and water spray pipes, the slag can be effectively turned over and fully flushed, solving the problems of slag blockage and low flushing efficiency in the existing slag removal pool, and improving the flushing effect and water recycling rate.
Patent Information
- Application Number
- CN202422559045.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the yellow phosphorus production process, the existing slag removal pool has problems such as slag clogging the filter screen and low flushing efficiency, and the tailings cannot be effectively turned over, affecting the flushing effect.
A slag removal circulation tank has been designed, featuring a combination of a flushing screen, agitating blades, and a scraping disc. A drive motor drives the transmission shaft, causing the agitating blades to rotate and stir the slag. The water spray pipe and nozzle work together to achieve thorough flushing. Simultaneously, an air cylinder and electro-hydraulic push rod drive the cylinder cover and scraping disc to effectively discharge the slag and vibrate the filter plates to clear blockages.
It improves the flushing efficiency of slag, avoids slag blockage, enhances the filtering effect, realizes efficient cleaning of slag and recycling of water, and reduces water costs.
Smart Images

Figure CN223351219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of yellow phosphorus production equipment, in particular to a slag removal circulation pool. Background Art
[0002] Yellow phosphorus slag is produced during the yellow phosphorus production process. Apatite, quartz, and coke are smelted in an electric arc furnace at a high temperature of about 1600°C. The tailings are discharged after the reaction and enter the slag removal pool. After being washed with water to cool down, the slag removal water is cooled and ready for the next wash. The slag in the tailings will be transferred to the slag removal pool. Existing slag removal pools mostly use a filter structure. Although the slag removal and filtration are simple and convenient, they need to be disassembled and cleaned frequently. Otherwise, the slag will easily clog the filter after long-term use, affecting the filtration effect. The tailings cannot be turned over during the wash process, making the wash efficiency and effect relatively general. Utility Model Content
[0003] One of the purposes of this utility model is achieved by the following technical solution:
[0004] The slag removal circulation pool comprises a base, a water storage tank is fixedly connected to the left side of the top of the base, and an inlet pipe is plugged and fixed at the left side of the top of the water storage tank, the top of the water storage tank is fixedly connected to the flushing pool, and the right side of the flushing pool is fixedly connected to a bearing plate, the bottom of the bearing plate is fixedly connected to the base, the inner cavity of the flushing pool is fixedly connected to a flushing net cylinder near the left side, and a feed inlet is provided at the middle position of the top of the flushing net cylinder, the left side of the inner cavity of the flushing pool is fixedly connected to a vertical plate, and a first cylinder is provided at the right top of the vertical plate, the power end of the first cylinder is fixedly connected to the connecting plate, the bottom of the connecting plate is fixedly connected to the cylinder cover, and the cylinder cover is sleeved on the right side of the flushing net cylinder, the center of the cylinder cover is fixedly connected to a first bearing, and the inner cavity of the first bearing is rotatably connected to a square hole circular tube, the outer wall of the square hole circular tube is fixedly connected to a plurality of stirring blades, and the right end of the inner cavity of the square hole circular tube slides The cam is connected to the drive shaft by the guide rail, and the right end of the guide rail is connected to the drive shaft by the guide rail.
[0005] Furthermore, the flushing mechanism includes a water spray pipe, and a top of a feed port is provided at one end of the water spray pipe, and a plurality of nozzles are equidistantly provided at the bottom of the water spray pipe. The other end of the water spray pipe passes through the vertical plate and is fixedly connected to a water pump. The water pump is fixedly connected to the left side wall of the flushing pool, and a water pump is fixedly connected to the bottom of the water pump, and the bottom end of the water pump passes through the top of the water tank and extends to the inner cavity of the water tank near the bottom.
[0006] Furthermore, the sealing mechanism includes an L-shaped baffle, and the L-shaped baffle is fitted and arranged directly below the discharge port. A T-shaped groove is provided at the bottom of the flushing tank, and the inner cavity of the T-shaped groove is slidably connected with a T-shaped slider adapted thereto. The bottom of the T-shaped slider is fixedly connected to the L-shaped baffle. A second cylinder is provided near the middle position of the bottom of the flushing tank, and the power end of the second cylinder is fixedly connected to the left side of the L-shaped baffle.
[0007] Furthermore, the knocking mechanism includes a steel ball, and the steel ball is arranged directly below the filter plate, the bottom of the steel ball is fixedly connected to a spring, and the bottom end of the spring is fixedly connected to a movable plate, the left and right sides of the inner cavity of the water collecting tank are fixedly connected near the bottom with fixed cylinders, and the inner cavity of the fixed cylinder is provided with an electro-hydraulic push rod, the tops of the two fixed cylinders are provided with through holes, and the power ends of the two electro-hydraulic push rods respectively pass through the adjacent through-hole cavities and are fixedly connected to the bottom of the movable plate.
[0008] Furthermore, a material guide plate is fixedly connected to the bottom of the inner cavity of the flushing tank near the right side, and the top of the material guide plate is fitted with the bottom of the cylinder cover.
[0009] Furthermore, a guide plate is fixedly connected to the right side of the bottom of the inner cavity of the water collecting tank.
[0010] Furthermore, a scraping circular plate is fixedly connected to the left end of the square hole circular tube, and the outer diameter of the scraping circular plate is consistent with the inner cavity length of the flushing net cylinder.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. The first cylinder pushes the connecting plate to move horizontally to the right, which can drive the cylinder cover to move to the right. The rightward movement of the cylinder cover can drive the scraping circular plate to move to the right through the square hole circular tube, so that the slag material in the inner cavity of the flushing net cylinder can be scraped out. Through the arrangement of the electro-hydraulic push rod, movable plate, spring and steel ball, when filtering the slag material, the electro-hydraulic push rod can push the movable plate up and down, and the spring can drive the steel ball to shake up and down, so as to knock and vibrate the filter plate, and then, the slag material on the filter plate can be shaken off and slide into the collection box from the discharge port, thereby avoiding the slag material from clogging the flushing net cylinder and filter plate, and improving the flushing efficiency of the slag material.
[0013] 2. When flushing the slag, the drive motor can be started to drive the transmission shaft to rotate. The rotation of the transmission shaft drives the square rod to rotate, and drives the square hole round tube to rotate. The rotation of the square hole round tube can drive several stirring blades to rotate, thereby continuously turning over the slag in the inner cavity of the filter cylinder, so that the slag is fully in contact with water, which is beneficial to improve the flushing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of this embodiment;
[0015] Figure 2 This is a top view of the filter cylinder of this embodiment;
[0016] Figure 3 for Figure 1 A magnified view of the structure at point A.
[0017] In the figure: 1. Base; 2. Water storage tank; 3. Flushing pool; 4. Flushing net cylinder; 5. Guide hopper; 6. Water collecting tank; 7. Connecting pipe; 8. Filter plate; 9. Collecting box; 10. Load-bearing plate; 11. Square hole round tube; 12. Stirring blade; 13. Cylinder cover; 14. Square rod; 15. Drive shaft; 16. Drive motor; 17. Water inlet pipe; 18. Guide plate; 19. Water pump; 20. Suction pipe; 21. Water spray pipe; 22. Vertical plate; 23. Spray head; 24. Scraper circular plate; 25. First cylinder; 26. Connecting plate; 27. Second cylinder; 28. L-shaped baffle; 29. Guide plate; 30. Fixed cylinder; 31. Electro-hydraulic push rod; 32. Movable plate; 33. Spring; 34. Steel ball. DETAILED DESCRIPTION
[0018] See also Figures 1 to 3 , the utility model provides the following technical solutions:
[0019] The slag removal circulation pool includes a base 1, a water tank 2 is fixedly connected to the left side of the top of the base 1, and a water inlet pipe 17 is plugged and fixed to the left side of the top of the water tank 2, a flushing pool 3 is fixedly connected to the top of the water tank 2, and a load-bearing plate 10 is fixedly connected to the right side of the flushing pool 3, and the bottom of the load-bearing plate 10 is fixedly connected to the base 1, the inner cavity of the flushing pool 3 is fixedly connected to a flushing net cylinder 4 near the left side, and a feed port is provided at the middle position of the top of the flushing net cylinder 4, a vertical plate 22 is fixedly connected to the left side of the inner cavity of the flushing pool 3, and a first cylinder 25 is provided at the top right side of the vertical plate 22, the power end of the first cylinder 25 is fixedly connected to a connecting plate 26, the bottom of the connecting plate 26 is fixedly connected to a cylinder cover 13, and the cylinder cover 13 is sleeved on the right side of the flushing net cylinder 4, and the cylinder cover 1 3 is fixedly connected to the center of the circle of the first bearing, and the inner cavity of the first bearing is rotatably connected to the square hole circular tube 11, the outer wall of the square hole circular tube 11 is fixedly connected to a plurality of stirring blades 12, and the right end of the inner cavity of the square hole circular tube 11 is slidably plugged with a square rod 14 adapted thereto, the right end of the square rod 14 is fixedly connected to a transmission shaft 15, and the right side of the flushing tank 3 is fixedly connected to a second bearing, a driving motor 16 is provided on the top of the bearing plate 10, and the right end of the transmission shaft 15 is fixedly connected to the power output end of the driving motor 16, and the transmission shaft 15 is driven to rotate by the driving motor 16, and the square rod 14 is sleeved with the square hole circular tube 11, thereby driving a plurality of stirring blades 12 to rotate, so that in the process of flushing the slag, the flushing net cylinder can be flushed by the rotation of the stirring blade 12 4 The slag at the bottom of the inner cavity flips upward and contacts with water, which is beneficial to improving the flushing effect. A flushing mechanism is provided on the top of the feed port, and a discharge port is provided at the right side of the bottom of the flushing tank 3, and a sealing mechanism is provided at the bottom of the discharge port. The left end of the square hole circular tube 11 is fixedly connected with a scraper circular plate 24, and the outer diameter length of the scraper circular plate 24 is consistent with the inner cavity length of the flushing net cylinder 4. The connection plate 26 can be pushed to the right horizontally by the operation of the first cylinder 25, and the scraper circular plate 24 can be driven to move horizontally to the right, so that the slag in the inner cavity of the flushing net cylinder 4 can be fully discharged. A guide plate 29 is fixedly connected to the bottom of the inner cavity of the flushing tank 3 near the right side, and the top of the guide plate 29 is fitted with the bottom of the cylinder cover 13. Through the setting of the guide plate 29, the inner cavity of the flushing net cylinder 4 can be discharged. The slag is guided to the discharge port, a guide hopper 5 is fixed on the left side of the bottom inner cavity of the flushing pool 3, and a water collecting box 6 is fitted just below the guide hopper 5, a water inlet is provided on the top of the water collecting box 6, and a filter plate 8 is provided near the top of the inner cavity of the water collecting box 6, and a knocking mechanism is provided at the bottom of the filter plate 8, a discharge port is provided on the right side of the water collecting box 6 near the top, and a collecting box 9 is provided at the bottom right side of the water collecting box 6, a connecting pipe 7 is provided between the water storage tank 2 and the water collecting box 6, and the left and right ends of the connecting pipe 7 are fixedly connected to the water storage tank 2 and the water collecting tank 6 respectively, a guide plate 18 is fixedly connected to the right side of the bottom inner cavity of the water collecting box 6, and through the setting of the guide plate 18, the flushing water can be diverted to the connecting pipe 7, so that the water can be recycled to reduce the water cost.
[0020] The flushing mechanism includes a water spray pipe 21, and one end of the water spray pipe 21 is provided with the top of the feed port, and a number of nozzles 23 are equidistantly arranged at the bottom of the water spray pipe 21. The other end of the water spray pipe 21 passes through the vertical plate 22 and is fixedly connected to a water pump 19. The water pump 19 is fixedly connected to the left side wall of the flushing pool 3. The bottom of the water pump 19 is fixedly connected to a pumping pipe 20, and the bottom end of the pumping pipe 20 passes through the top of the water tank 2 and extends to the inner cavity of the water tank 2 near the bottom. Through the operation of the water pump 19, the water in the water tank 2 can be pumped into the water spray pipe 21, and the setting of a number of equidistantly distributed nozzles 23 can be used to fully flush the slag in the inner cavity of the flushing net tube 4.
[0021] The sealing mechanism includes an L-shaped baffle 28, and the L-shaped baffle 28 is fitted and arranged just below the discharge port. A T-shaped slot is provided at the bottom of the flushing tank 3, and the inner cavity of the T-shaped slot is slidably connected with a T-shaped slider adapted thereto. The bottom of the T-shaped slider is fixedly connected to the L-shaped baffle 28. A second cylinder 27 is provided near the middle position of the bottom of the flushing tank 3, and the power end of the second cylinder 27 is fixedly connected to the left side of the L-shaped baffle 28. When the slag after flushing needs to be taken out, it is only necessary to start the second cylinder 27 to pull the L-shaped baffle 28 horizontally to the left, so that the discharge port can be opened and the slag can be discharged.
[0022] The knocking mechanism includes a steel ball 34, and the steel ball 34 is arranged just below the filter plate 8. The bottom of the steel ball 34 is fixedly connected to a spring 33, and the bottom end of the spring 33 is fixedly connected to a movable plate 32. The inner cavity of the water collecting box 6 is fixedly connected to fixed cylinders 30 on both sides near the bottom, and the inner cavity of the fixed cylinder 30 is provided with an electro-hydraulic push rod 31. The tops of the two fixed cylinders 30 are each provided with a through hole, and the power ends of the two electro-hydraulic push rods 31 respectively pass through the inner cavities of adjacent through holes and are fixedly connected to the bottom of the movable plate 32. The two electro-hydraulic push rods 31 are used to push the movable plate 32 up and down, thereby driving the steel ball 34 to intermittently knock and vibrate the filter plate 8 to avoid clogging of the filter plate 8, and the residue on the filter plate 8 can be quickly shaken off and slide into the collection box 9.
[0023] Working principle: When the utility model is in use, the tailings are poured into the inner cavity of the flushing net tube 4 from the feed port, and then the drive motor 16 and the water pump 19 are started by an external power supply. The drive motor 16 drives the transmission shaft 15 to rotate, and the rotation of the transmission shaft 15 drives the square rod 14 to rotate, and the rotation of the square rod 14 drives the square hole round tube 11 to rotate, and the rotation of the square hole round tube 11 drives the plurality of stirring blades 12 to rotate, so that the tailings can be continuously turned over, and the water pump 19 can pump the water in the water storage tank 2 into the water spray pipe 21, and through the setting of a plurality of nozzles 23, the tailings in the inner cavity of the flushing net tube 4 can be flushed, and with the rotation of a plurality of stirring blades 12, the tailings can be flushed more fully and evenly, and the dripping water is introduced into the water collecting tank 6 by the guide hopper 5, and through the setting of the filter plate 8, small particles of slag in the water can be removed. The filtration process is carried out, and the movable plate 32 is driven to move back and forth by the electro-hydraulic push rod 31, which can drive the steel ball 34 to knock and vibrate the filter plate 8, thereby accelerating the filtration efficiency. The filtered water can be returned to the water storage tank 2 through the connecting pipe 7 to reduce water costs, and the filtered slag can be introduced into the collection box 9 through the discharge port. When the tailings after flushing need to be discharged, the first cylinder 25 can be started to push the connecting plate 26 to move to the right. The right movement of the connecting plate 26 drives the cylinder cover 13 to move to the right. The right movement of the cylinder cover 13 can drive the scraping circular plate 24 to move to the right through the square hole circular tube 11, so that the slag in the inner cavity of the flushing net cylinder 4 can be pushed to the right side of the inner cavity of the flushing pool 3. Then, when the second cylinder 27 is started to pull the L-shaped baffle 28 to move horizontally to the left, the discharge port is opened and the slag can be discharged.
Claims
1. A slag removal circulation pool, comprising a base (1), characterized in that: The left side of the top of the base (1) is fixedly connected to a water tank (2), and a water inlet pipe (17) is plugged and fixed to the left side of the top of the water tank (2). The top of the water tank (2) is fixedly connected to a flushing pool (3), and the right side of the flushing pool (3) is fixedly connected to a load-bearing plate (10). The bottom of the load-bearing plate (10) is fixedly connected to the base (1). The inner cavity of the flushing pool (3) is fixedly connected to a flushing net cylinder (4) near the left side, and a feed port is provided at the middle position of the top of the flushing net cylinder (4). The inner cavity of the flushing pool (3) is fixedly connected to a vertical The vertical plate (22) is provided with a first cylinder (25) at the top right side of the vertical plate (22), the power end of the first cylinder (25) is fixedly connected to the connecting plate (26), the bottom of the connecting plate (26) is fixedly connected to the cylinder cover (13), and the cylinder cover (13) is sleeved on the right side of the flushing net cylinder (4), the center of the cylinder cover (13) is fixedly connected to a first bearing, and the inner cavity of the first bearing is rotatably connected to a square hole circular tube (11), the outer wall of the square hole circular tube (11) is fixedly connected to a plurality of stirring blades (12), and the inner cavity of the square hole circular tube (11) is fixedly connected to the right side. The end of the washing tank (3) is slidably plugged with a square rod (14) adapted thereto, the right end of the square rod (14) is fixedly connected to a transmission shaft (15), the right side of the washing tank (3) is fixedly connected to a second bearing, a driving motor (16) is provided on the top of the bearing plate (10), and the right end of the transmission shaft (15) is fixedly connected to the power output end of the driving motor (16), a flushing mechanism is provided on the top of the feed port, a discharge port is provided on the right side of the bottom of the washing tank (3), and a sealing mechanism is provided at the bottom of the discharge port, and a guide hopper is plugged and fixed on the left side of the bottom of the inner cavity of the washing tank (3) (5), and a water collecting box (6) is provided just below the guide hopper (5), a water inlet is provided at the top of the water collecting box (6), and a filter plate (8) is provided in the inner cavity of the water collecting box (6) near the top, and a knocking mechanism is provided at the bottom of the filter plate (8), a discharge port is provided on the right side of the water collecting box (6) near the top, and a collection box (9) is provided at the bottom of the right side of the water collecting box (6), a connecting pipe (7) is provided between the water storage tank (2) and the water collecting box (6), and the left and right ends of the connecting pipe (7) are fixedly connected to the water storage tank (2) and the water collecting box (6), respectively.
2. The slag removal circulation pool according to claim 1, characterized in that: The flushing mechanism includes a water spray pipe (21), and one end of the water spray pipe (21) is provided with a top of a feed port, and a plurality of nozzles (23) are equidistantly provided at the bottom of the water spray pipe (21), and the other end of the water spray pipe (21) passes through a vertical plate (22) and is fixedly connected to a water pump (19), and the water pump (19) is fixedly connected to the left side wall of the flushing tank (3), and the bottom of the water pump (19) is fixedly connected to a water pump (20), and the bottom end of the water pump (20) passes through the top of the water storage tank (2) and extends to the inner cavity of the water storage tank (2) near the bottom.
3. The slag removal circulation pool according to claim 1, characterized in that: The sealing mechanism includes an L-shaped baffle (28), and the L-shaped baffle (28) is arranged in a close fit just below the discharge port. A T-shaped chute is provided at the bottom of the flushing tank (3), and a T-shaped slider adapted thereto is slidably connected to the inner cavity of the T-shaped chute. The bottom of the T-shaped slider is fixedly connected to the L-shaped baffle (28). A second cylinder (27) is provided near the middle position of the bottom of the flushing tank (3), and a power end of the second cylinder (27) is fixedly connected to the left side of the L-shaped baffle (28).
4. The slag removal circulation pool according to claim 1, characterized in that: The knocking mechanism includes a steel ball (34), and the steel ball (34) is arranged directly below the filter plate (8). The bottom of the steel ball (34) is fixedly connected to a spring (33), and the bottom end of the spring (33) is fixedly connected to a movable plate (32). The inner cavity of the water collecting tank (6) is fixedly connected to fixed cylinders (30) on both sides near the bottom, and the inner cavity of the fixed cylinder (30) is provided with an electro-hydraulic push rod (31). The tops of the two fixed cylinders (30) are each provided with a through hole, and the power ends of the two electro-hydraulic push rods (31) respectively penetrate the inner cavities of adjacent through holes and are fixedly connected to the bottom of the movable plate (32).
5. The slag removal circulation pool according to claim 1, characterized in that: A material guide plate (29) is fixedly connected to the bottom of the inner cavity of the flushing tank (3) near the right side, and the top of the material guide plate (29) is arranged to fit the bottom of the cylinder cover (13).
6. The slag removal circulation pool according to claim 1, characterized in that: A guide plate (18) is fixedly connected to the right side of the bottom of the inner cavity of the water collecting box (6).
7. The slag removal circulation pool according to claim 1, characterized in that: The left end of the square hole circular tube (11) is fixedly connected to a scraping circular plate (24), and the outer diameter length of the scraping circular plate (24) is consistent with the inner cavity length of the flushing net cylinder (4).