Intelligent pressure reducing valve measuring device

By designing an intelligent pressure reducing valve measuring device and using an intelligent controller and remote control system, the problem of stable control of flow, pressure and time of the intelligent pressure reducing valve during the production process was solved, production efficiency and product quality were improved, and the automation and safety of the system were enhanced.

CN223361741UActive Publication Date: 2025-09-19苏州中正工程检测有限公司
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Patent Information

Application Number
CN202422692207.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-19
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing intelligent pressure reducing valves have difficulty in achieving stable control of flow, pressure and time during the production process, affecting production efficiency and product quality.

Method used

An intelligent pressure reducing valve measuring device was designed, which included an intelligent controller, motor, relay, water pump, electromagnetic flowmeter, electric contact pressure gauge and other components. The pressure reducing valve was monitored and adjusted in real time through a remote control system to ensure stable control of flow, pressure and time.

Benefits of technology

It achieves stable control of pipeline flow and pressure, improves production efficiency and product quality, reduces the complexity of manual operation, and enhances the automation and safety of the system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223361741U_ABST
    Figure CN223361741U_ABST
Patent Text Reader

Abstract

The utility model relates to an intelligent pressure reducing valve measuring device which comprises a box body, one end of the box body is fixedly connected with a testing cabin door, one end of the testing cabin door is provided with a water inlet and a main switch, one side of the box body is provided with an intelligent controller display screen, the inner wall of the intelligent controller display screen is provided with an intelligent controller, and the lower side of the intelligent controller display screen is provided with a motor. A water tank is arranged at the inner bottom end of the testing cabin door, the top end of the water tank is communicated with a remote transmission pressure gauge and a water outlet electric contact pressure gauge, and a stop valve is connected between the remote transmission pressure gauge and the water tank in parallel. And an intelligent pressure reducing valve is fixedly connected between the water outlet electro connecting pressure gauge and the water inlet electro connecting pressure gauge. The intelligent pressure reducing valve measuring device has the advantages of improving universality, being convenient to operate, improving quality, improving safety and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure reducing valve measurement, in particular to an intelligent pressure reducing valve measurement device. Background Art

[0002] Currently, with the continuous improvement of industrial automation, the requirements for fluid control systems are also increasing. As an indispensable component in fluid control, the performance of the pressure reducing valve directly affects the stability and efficiency of the entire system. With technological advancements and expanding market demand, its performance and application scope will continue to be optimized and expanded. The remote intelligent pressure reducing valve has a remote adjustment and control function. Through remote control, it can monitor and adjust the system pressure in real time, ensuring the system maintains stable operation under various operating conditions. Especially in industrial processes that require precise pressure control, the role of remote control pressure reducing valves is particularly important, helping companies achieve production automation control and improve production efficiency and product quality.

[0003] The working principle of a pressure reducing valve is to change the cross-sectional area through which the fluid passes, thereby controlling the fluid pressure, primarily by adjusting the valve opening. When the inlet pressure or flow rate changes, the pressure reducing valve can automatically adjust to maintain a stable outlet pressure. This self-regulating capability enables the pressure reducing valve to maintain good operating performance under a variety of working conditions. Intelligent pressure reducing valves can be remotely controlled using PCs and mobile phones to achieve real-time monitoring and control of the pressure reducing valve. Whether the intelligent pressure reducing valve can meet the intelligent regulation and control requirements, and whether it can stably control flow, pressure, and time, thereby achieving stable control of pipeline flow and pressure, maintaining stable fluid flow and pressure during the production process, and improving production efficiency and product quality is particularly important.

[0004] To this end, we have developed an intelligent pressure reducing valve measuring device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an intelligent pressure reducing valve measuring device in order to overcome the deficiencies of the prior art, which has the advantages of improved versatility, convenient operation, improved quality, and improved safety.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an intelligent pressure reducing valve measuring device, comprising a box body and a test cabin door fixedly connected in sequence, a water inlet and a main switch are provided at one end of the test cabin door in sequence from top to bottom, an intelligent controller display screen is provided on one side in the length direction of the box body, an intelligent controller is provided on the inner wall of the intelligent controller display screen, and a motor is provided on the lower side, a water tank is provided at the inner bottom end of the test cabin door, the top of the water tank is connected to a remote transmission pressure gauge and a water outlet electric contact pressure gauge in sequence, a stop valve is connected in parallel between the remote transmission pressure gauge and the water tank, the water inlet is connected to a water pump, an electromagnetic flowmeter and a water inlet electric contact pressure gauge in sequence, and an intelligent pressure reducing valve is fixedly connected between the water outlet electric contact pressure gauge and the water inlet electric contact pressure gauge.

[0007] Preferably, a flow setting controller, a pressure setting controller and a time setting controller are provided on the lower side of the box in sequence from top to bottom, and the flow setting controller, the pressure setting controller and the time setting controller are electrically connected to the intelligent controller respectively.

[0008] Preferably, the intelligent controller is provided with a time period and time setting interface, and the time period and time setting interface displays at least 4.

[0009] Preferably, a timing controller is provided on the lower side of the main switch, and the timing controller is fixedly connected to the test cabin door.

[0010] Preferably, a relay is provided at one side of the bottom position of the intelligent controller, and the relay is electrically connected to the intelligent controller.

[0011] Preferably, one end of the intelligent pressure reducing valve is fixedly connected to a water inlet pipe, and the other end is fixedly connected to a water outlet pipe, and the water inlet pipe is sequentially connected in series to the water pump, the electromagnetic flowmeter and the water inlet electric contact pressure gauge.

[0012] Preferably, the water outlet pipe is connected in series with the water outlet electric contact pressure gauge and the remote transmission pressure gauge.

[0013] Preferably, a test cabin switch is provided on one side of the test cabin door in the length direction.

[0014] Preferably, the test door and the bottom end of the box are each provided with two rollers.

[0015] Preferably, the water inlet is connected to an external water pipe.

[0016] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0017] The intelligent pressure reducing valve measuring device described in the utility model has a reasonable design, strong versatility and is easy to operate. It tests whether the intelligent pressure reducing valve meets the intelligent adjustment and control functions and whether it can stably control the flow, pressure and time, thereby achieving stable control of pipeline flow and pressure, maintaining the stability of fluid flow and pressure during the production process, and improving production efficiency and product quality. The application of remote control pressure reducing valves not only improves the automation level of the system and reduces the complexity of manual operation, but also improves the safety and stability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the external structure of the intelligent pressure reducing valve measuring device described in the present utility model.

[0019] Figure 2 This is a schematic diagram of the internal structure of the intelligent pressure reducing valve measuring device described in the present utility model. DETAILED DESCRIPTION

[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0021] Figure 1 and Figure 2 A device for testing an intelligent pressure reducing valve comprises a housing 1 and a test hatch 6, which are fixedly connected in sequence. A water inlet 8 and a main switch 9 are provided at one end of the test hatch 6, sequentially arranged from top to bottom. The water inlet 8 is connected to an external water pipe or water tank 13. An intelligent controller display 2 is provided on one side of the housing 1 in the longitudinal direction. An intelligent controller 11 is provided on the inner wall of the intelligent controller display 2, and a motor 14 is provided on the lower side. The intelligent controller controls a water pump through the motor to perform a water circulation test. A water tank 13 is provided at the inner bottom end of the test hatch 6. The top of the water tank 13 is connected in sequence to a remote transmission pressure gauge 16 and a water outlet electric contact pressure gauge 17. A shut-off valve 15 is connected in parallel between the remote transmission pressure gauge 16 and the water tank 13. The water inlet 8 is connected in sequence to a water pump 22, an electromagnetic flowmeter 20, and a water inlet electric contact pressure gauge 19. An intelligent pressure reducing valve 18 is fixedly connected between the water outlet electric contact pressure gauge 17 and the water inlet electric contact pressure gauge 19. The intelligent pressure reducing valve 18 is tested through the setting of the intelligent controller.

[0022] The lower side of the housing 1 is equipped, from top to bottom, with a flow control 3, a pressure control 4, and a time control 5. Each of these is electrically connected to an intelligent controller 11. The intelligent controller 11 features a time zone and time setting interface, displaying at least four time zones. A relay 12 is located on one side of the bottom of the intelligent controller 11 and is electrically connected to the intelligent controller 11. The relay controls the time of the intelligent controller.

[0023] A timing controller 23 is located below the main switch 9 and is fixedly connected to the test chamber door 6. A test chamber switch 7 is located along one side of the test chamber door 6. Two rollers 10 are located at the bottom of the test chamber door 6 and the bottom of the housing 1. This means that a roller 10 is located at each of the four corners of the bottom of the measuring device to facilitate its movement.

[0024] To facilitate connection and testing of both sides of the intelligent pressure reducing valve, one end of the intelligent pressure reducing valve 18 is fixedly connected to an inlet pipe 21, and the other end is fixedly connected to an outlet pipe 211. Outlet pipe 211 is connected in series with the outlet electric contact pressure gauge 17 and the remote transmission pressure gauge 16. Inlet pipe 21 is connected in series with a water pump 22, an electromagnetic flowmeter 20, and an inlet electric contact pressure gauge 19.

[0025] An intelligent pressure reducing valve intelligent adjustment performance testing device mainly consists of an intelligent controller, a motor, a relay, a water pipe, a water pump, an electromagnetic flowmeter, an electric contact pressure gauge, a remote transmission pressure gauge, a timing controller, a stop valve, a water tank, etc.

[0026] Install the intelligent pressure reducing valve on the test water pipe of the intelligent regulation performance test device. While maintaining the water supply pressure at a constant pump pressure, adjust the outlet pressure of the intelligent pressure reducing valve to the set pressure value at zero flow. In time-pressure regulation mode, slowly open the shutoff valve. Set four time periods and their durations on the intelligent controller interface, setting different outlet pressures for each period. Record whether the actual outlet pressure of the pressure reducing valve automatically adjusts to the corresponding set pressure within each period. In flow-pressure regulation mode, set four flow intervals on the intelligent controller interface, each with a different outlet set pressure. First, slowly open the shutoff valve, gradually increasing the flow rate to intervals 1, 2, 3, and 4. Observe whether the actual outlet pressure of the pressure reducing valve automatically adjusts to the corresponding set pressure within each flow interval. Then, slowly close the shutoff valve, gradually decreasing the flow rate to intervals 4, 3, 2, and 1. Observe whether the actual outlet pressure of the pressure reducing valve automatically adjusts to the corresponding set pressure within each flow interval.

[0027] The above are only specific application examples of the present invention and do not constitute any limitation on the scope of protection of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the scope of protection of the present invention.

Claims

1. An intelligent pressure reducing valve measuring device, characterized in that: The invention comprises a box body (1) and a test hatch (6) which are fixedly connected in sequence, wherein a water inlet (8) and a main switch (9) are sequentially provided at one end of the test hatch (6) from top to bottom, an intelligent controller display screen (2) is provided at one side in the longitudinal direction of the box body (1), an intelligent controller (11) is provided at the inner wall of the intelligent controller display screen (2), and a motor (14) is provided at the lower side, and a water tank (13) is provided at the inner bottom end of the test hatch (6), and the water tank (13) The top end is connected in sequence to a remote transmission pressure gauge (16) and a water outlet electric contact pressure gauge (17); a stop valve (15) is connected in parallel between the remote transmission pressure gauge (16) and the water tank (13); the water inlet (8) is connected in sequence to a water pump (22), an electromagnetic flow meter (20) and a water inlet electric contact pressure gauge (19); an intelligent pressure reducing valve (18) is fixedly connected between the water outlet electric contact pressure gauge (17) and the water inlet electric contact pressure gauge (19).

2. The intelligent pressure reducing valve measuring device according to claim 1, characterized in that: A flow setting controller (3), a pressure setting controller (4) and a time setting controller (5) are provided on the lower side of the box body (1) in order from top to bottom. The flow setting controller (3), the pressure setting controller (4) and the time setting controller (5) are electrically connected to the intelligent controller (11) respectively.

3. The intelligent pressure reducing valve measuring device according to claim 2, characterized in that: The intelligent controller (11) is provided with a time period and time setting interface, and the time period and time setting interface displays at least four.

4. The intelligent pressure reducing valve measuring device according to claim 2, characterized in that: A timing controller (23) is provided on the lower side of the main switch (9), and the timing controller (23) is fixedly connected to the test cabin door (6).

5. The intelligent pressure reducing valve measuring device according to claim 2, characterized in that: A relay (12) is provided at one side of the bottom position of the intelligent controller (11), and the relay (12) is electrically connected to the intelligent controller (11).

6. The intelligent pressure reducing valve measuring device according to claim 1, characterized in that: One end of the intelligent pressure reducing valve (18) is fixedly connected to a water inlet pipe (21), and the other end is fixedly connected to a water outlet pipe (211); the water inlet pipe (21) is sequentially connected in series to the water pump (22), the electromagnetic flowmeter (20), and the water inlet electric contact pressure gauge (19).

7. The intelligent pressure reducing valve measuring device according to claim 6, characterized in that: The water outlet pipe (211) is sequentially connected in series to the water outlet electric contact pressure gauge (17) and the remote transmission pressure gauge (16).

8. The intelligent pressure reducing valve measuring device according to claim 1, characterized in that: A test cabin switch (7) is provided on one side of the test cabin door (6) in the length direction.

9. The intelligent pressure reducing valve measuring device according to claim 1, characterized in that: Two rollers (10) are respectively provided at the bottom ends of the test cabin door (6) and the box body (1).

10. The intelligent pressure reducing valve measuring device according to claim 1, characterized in that: The water inlet (8) is connected to an external water pipe.