Handheld ultrasonic flaw detection equipment for nondestructive testing
By introducing a lifting assembly and an airbag cleaning system into the ultrasonic flaw detection equipment, the problems of hand scratches and detection head contamination during use of handheld ultrasonic flaw detectors are solved, achieving safe and effective non-destructive testing.
Patent Information
- Application Number
- CN202422091785.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-27
AI Technical Summary
When using, the existing handheld ultrasonic flaw detector is prevented from being broken by the installation mechanism at the corner, but this may cause scratches on the user's hands.
An ultrasonic flaw detection device was designed, which includes a protective box, a drive motor, a bidirectional threaded rod, a support rod and an airbag. The height of the ultrasonic flaw detection component is adjusted by a lifting component to avoid contact between hands and other components. The airbag and pressure jet head are used to clean the flaw detection head to prevent impurities from affecting the detection.
It effectively prevents the user's hands from contacting and scratching the equipment components, ensures the cleanliness of the detection head, and improves detection efficiency and safety.
Smart Images

Figure CN223362098U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to ultrasonic flaw detection equipment, in particular to a handheld ultrasonic flaw detection equipment used for non-destructive testing. Background Art
[0002] Ultrasonic flaw detectors are portable industrial non-destructive flaw detection instruments that can quickly, conveniently, non-destructively, and accurately detect, locate, evaluate, and diagnose a variety of internal defects in workpieces. They can be used in laboratories and on-site, and are widely used in industries such as boilers, metallurgy, metal processing, steel structures, railway transportation, nuclear power, and universities. There are many types of handheld ultrasonic flaw detection equipment available, such as:
[0003] Publication No. CN218412378U discloses a handheld ultrasonic flaw detector with drop prevention. The ultrasonic flaw detector comprises a flaw detector body, connecting cables, an ultrasonic probe, a buffer protection assembly, a connecting strap, a clamping hole, a fixing assembly, and a through-plate. This provides drop prevention and buffer protection. This solves the problem that, when inspecting large machinery, handheld ultrasonic flaw detectors are often secured to the hand using straps mounted on the side walls of the handheld flaw detector, requiring the hand to grasp the handheld ultrasonic flaw detector body. This simple securing method makes it easy for the handheld ultrasonic flaw detector to slip and fall to the ground if bumped. If it falls and collides with the hard surface, the ultrasonic flaw detector can be damaged, rendering the internal components inoperable. The ultrasonic flaw detector is protected from damage by mounting mechanisms at its corners. However, when the ultrasonic flaw detector is handheld, the springs and components of the mechanism can cause scratches between the user's hand and the mechanism, making it inconvenient to use.
[0004] Therefore, we proposed that handheld ultrasonic flaw detection equipment for non-destructive testing can solve the above problems well. Utility Model Content
[0005] The purpose of the present utility model is to provide a handheld ultrasonic flaw detector for non-destructive testing, so as to solve the problem proposed in the above background technology that the ultrasonic flaw detectors currently on the market are prevented from being broken by installing a mechanism at the corners of the ultrasonic flaw detectors when in use, but when the ultrasonic flaw detector is handheld, the user's hand may be scratched by the springs and components of the mechanism.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a handheld ultrasonic flaw detection device for nondestructive testing, comprising a protective box, a set of ultrasonic flaw detection components disposed inside the protective box, a set of connecting wires connected to the connecting ends of the ultrasonic flaw detection components, and the tail ends of the connecting wires connected to the flaw detection head;
[0007] Also includes:
[0008] A group of driving motors is fixed at the inner left position of the protective box, and the output end position of the driving motor is connected to the left end of the bidirectional threaded rod, and the outer position of the bidirectional threaded rod is threadedly connected to the outer side of the connecting sleeve. In addition, the top of the connecting sleeve is rotatably connected to the bottom end of the support rod, and the top position of the support rod is rotated to the bottom position of the ultrasonic flaw detection component. A group of fixed connecting parts are fixed to the left bottom of the ultrasonic flaw detection component and the inner left position of the protective box. The outer sides of the two groups of fixed connecting parts are rotatably connected to the upper and lower ends of the left side of the supporting connecting component, and the upper and lower ends of the right side of the supporting connecting component are rotatably connected to the outer sides of the two groups of sliding connecting parts. The outer side of one group of sliding connecting parts is slidably set in the guide groove opened at the bottom of the ultrasonic flaw detection component.
[0009] As the preferred technical solution of the present application, a set of cover plates are installed on the top rear side of the protective box through hinges, and a set of hand straps for easy hand-carrying are fixed on the top of the cover plates, so that the staff can conveniently hold the ultrasonic flaw detection components.
[0010] As the preferred technical solution of the present application, a hole is provided on the right side of the protective box to facilitate the extension of the flaw detection head, and a group of closing covers are fitted on the outer side of the hole. Both sides of the closing cover are slidably set in the slide groove opened on the side of the protective box. In addition, a group of magnetic blocks are fixed at the upper and lower ends of the slide groove, and magnets with opposite magnetic forces to the magnetic blocks in the slide groove are provided at the upper and lower ends of the closing cover. By closing and opening one side of the protective box, the flaw detection head can be taken out and put in conveniently.
[0011] As the preferred technical solution of the present application, the supporting connection assembly is a plurality of two groups of adjacent rods hingedly connected, and the sliding connection member arranged at the lower right side of the supporting connection assembly is slidably set in the groove inside the protective box, so that the ultrasonic flaw detection assembly can be guided and raised inside the protective box.
[0012] As a preferred technical solution of the present application, a group of rotating rods are fixed at the right end position of the bidirectional threaded rod, and a group of eccentric blocks are fixed on the outside of the rotating rod. The outer side of the eccentric blocks fits against the outer side of the bottom of the airbag, and a group of air pipes are connected to the outer side of the left side of the airbag. The tail end of the air pipe is connected to one side of the pressure jet head, so that the air pipe can be sprayed through the pressure jet head.
[0013] As the preferred technical solution of this application, the airbag is made of elastic rubber, and an outlet one-way valve is provided at one end of the airbag connected to the air pipe, and an inlet one-way valve is provided on the outside of the airbag, which can facilitate continuous transportation to the other.
[0014] As the preferred technical solution of this application, the eccentric block is arranged inside the bottom end of the placement block, and the outer side of the pressure jet head corresponds to the outer side of the flaw detection head. The dust on the outside of the flaw detection head can be cleaned to ensure the cleanliness of the pressure jet head and prevent impurities from affecting the flaw detection efficiency of the flaw detection head.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the handheld ultrasonic flaw detection device for non-destructive testing is provided with a lifting component, which can adjust the height of the ultrasonic flaw detection component inside the protective box through the lifting function, and can prevent the user's hand from being scratched by other components during use. The specific contents are shown below:
[0016] 1. A drive motor is provided. Through the setting of the drive motor, the bidirectional threaded rod can drive the threaded connection sleeve to move, causing the support rod connected to the outer side of the connection sleeve to rotate and drive the ultrasonic flaw detection component to adjust its height inside the protective box, which facilitates the use of the ultrasonic flaw detection component and prevents the user's hands from being scratched by other components.
[0017] Furthermore, a support connection assembly is provided. Since fixed connectors are provided at the upper and lower ends of the left side of the support connection assembly, and the upper and lower ends of the right side of the support connection assembly are rotatably connected to the outside of the sliding connector, the rod of the support connection assembly can be rotated, and the sliding connector can be slid inside the guide groove, thereby ensuring stable adjustment of the ultrasonic flaw detection assembly.
[0018] Furthermore, a carrying strap is provided, by which the protective box and the ultrasonic flaw detection component can be conveniently carried and adjusted in position, making it convenient for staff to carry and handle.
[0019] 2. A rotating rod is provided. The rotation of the rotating rod can drive the eccentric block to rotate, so that the eccentric block can squeeze the bottom of the airbag. The gas inside the airbag can be cleaned through the gas pipe and the pressure jet head to prevent impurities from affecting the non-destructive testing of the flaw detection head.
[0020] Furthermore, a closing cover is provided, which can be adjusted up and down in the chute, and a magnet is provided to limit the closing cover, so that the flaw detection head can be easily taken out and put in. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0022] Figure 2 This is a side structural diagram of the utility model;
[0023] Figure 3 This is a schematic diagram of the main cross-sectional structure of the support and connection assembly of the utility model;
[0024] Figure 4 For this utility model Figure 3 A in the middle is an enlarged structural diagram;
[0025] Figure 5 This is a schematic diagram of the partial structure of the bidirectional threaded rod of the utility model;
[0026] Figure 6 This is a schematic diagram of the main structure of the placement block of the utility model;
[0027] Figure 7 This is a schematic diagram of the cross-sectional structure of the placement block of the utility model when viewed from above.
[0028] In the figure: 1. Protective box; 2. Cover plate; 3. Hand strap; 4. Ultrasonic flaw detection component; 5. Connecting line; 6. Flaw detection head; 7. Placement block; 8. Closing cover; 9. Slide groove; 10. Drive motor; 11. Bidirectional threaded rod; 12. Connecting sleeve; 13. Support rod; 14. Fixed connector; 15. Support connection assembly; 16. Sliding connector; 17. Guide groove; 18. Rotating rod; 19. Eccentric block; 20. Air bag; 21. Air pipe; 22. Pressure jet nozzle. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 7 , the utility model provides the following technical solutions:
[0031] Example 1: In order to solve the problem that the ultrasonic flaw detector on the market is installed with a mechanism at the corner of the ultrasonic flaw detector to prevent it from being broken when in use, but when the ultrasonic flaw detector is used by hand, the spring and the components of the mechanism may cause scratches on the user's hand. Figure 1 -Attached Figure 5, including a protective box 1, a group of ultrasonic flaw detection components 4 are arranged inside the protective box 1, a group of connecting wires 5 are connected to the connecting end position of the ultrasonic flaw detection component 4, and the tail end position of the connecting wire 5 is connected to the flaw detection head 6; it also includes: a group of driving motors 10 are fixed at the left side position inside the protective box 1, and the output end position of the driving motor 10 is connected to the left end of the bidirectional threaded rod 11, and the outer side position of the bidirectional threaded rod 11 is threadedly connected to the outer side of the connecting sleeve 12, and the top of the connecting sleeve 12 is rotatably connected to the bottom end of the support rod 13, and the top position of the support rod 13 is rotated to the bottom position of the ultrasonic flaw detection component 4, and a group of fixed connecting parts 14 are fixed to the left bottom of the ultrasonic flaw detection component 4 and the left side position of the protective box 1. The outer sides of the two groups of fixed connecting parts 14 are rotatably connected to the upper and lower ends of the left side of the supporting connecting component 15, and the upper and lower ends of the right side of the supporting connecting component 15 are rotatably connected to the outer sides of the two groups of sliding connecting parts 16, and the outer side of a group of sliding connecting parts 16 is slidably set in the guide groove 17 opened at the bottom of the ultrasonic flaw detection component 4. A cover plate 2 is hingedly mounted on the top rear side of the protective case 1. A handle strap 3 is secured to the top of the cover plate 2 for easy portability. A support connection assembly 15 comprises two sets of adjacent rods hingedly connected. A sliding connection 16, located on the lower right side of the support connection assembly 15, slides within a groove within the protective case 1. In order to use the device for non-destructive testing, the staff first carries the protective box 1 and the cover 2 with the hand strap 3 for use. After moving to the designated position, the cover 2 is opened and the drive motor 10 is started so that the output end of the drive motor 10 drives the bidirectional threaded rod 11 to rotate. At this time, the connecting sleeves 12 threadedly connected at both ends of the outer side of the bidirectional threaded rod 11 drive the support rod 13 to adjust its position. At this time, the support rod 13 is rotated and connected to the bottom position of the ultrasonic flaw detection component 4, so that the ultrasonic flaw detection component 4 can be adjusted in height. At this time, when the ultrasonic flaw detection component 4 moves, since the guide groove 17 provided at the bottom of the ultrasonic flaw detection component 4 is provided with a sliding connection 16, the sliding connection 16 can slide inside the guide groove 17 of the slide groove 9. The sliding connection 16 will drive the rods of the support connection component 15 to rotate relative to each other. In addition, the left end of the support connection component 15 rotates outside the fixed connection 14. At this time, the ultrasonic flaw detection component 4 can be stably adjusted in height, which facilitates the extension of the ultrasonic flaw detection component 4 and avoids scratches caused by contact with other components.
[0032] Example 2: In order to avoid excessive dust from affecting the nondestructive testing of the flaw detection head 6, please refer to the attached Figure 1 and attached Figure 5 -Attached Figure 7A rotating rod 18 is fixed to the right end of the bidirectional threaded rod 11. An eccentric weight 19 is fixed to the outside of the rotating rod 18. The outside of the eccentric weight 19 fits against the bottom outside of the airbag 20. An air supply pipe 21 is connected to the left outside of the airbag 20. The tail end of the air supply pipe 21 is connected to one side of a pressure jet head 22. The airbag 20 is made of elastic rubber. An outlet check valve is installed at one end of the airbag 20 connected to the air supply pipe 21, and an inlet check valve is installed on the outside of the airbag 20. The eccentric weight 19 is located inside the bottom end of the placement block 7, and the outside of the pressure jet head 22 corresponds to the outside position of the flaw detection head 6. By driving the rotating rod 18 to rotate through the bidirectional threaded rod 11, the rotating rod 18 can drive the eccentric block 19 to rotate inside the bottom end of the placement block 7, so that the outer side of the eccentric block 19 squeezes the outer side of the airbag 20, so that the airbag 20 is transported to the inside of the air pipe 21 through the air outlet one-way valve, and the gas can be sprayed through the pressure jet head 22 to clean the outer side of the flaw detection head 6.
[0033] Example 3: In order to facilitate the removal of the flaw detection head 6, please refer to the attached Figure 1 and attached Figure 2 A hole is provided on the right side of the protective box 1 to facilitate the extension of the flaw detection head 6, and a set of closing covers 8 are fitted on the outside of the hole. Both sides of the closing cover 8 are slidably set in the slide 9 opened on the side of the protective box 1. In addition, a set of magnetic blocks are fixed at the upper and lower ends of the slide 9, and magnets with opposite magnetic forces to the magnetic blocks in the slide 9 are provided at the upper and lower ends of the closing cover 8. By sliding the closing cover 8, the closing cover 8 can be adjusted up and down inside the slide 9. Since magnets are provided on one side of the closing cover 8 and the slide 9, the two sets of opposite magnets can be used for adsorption processing, which makes it convenient to take out and put in the flaw detection head 6 and prevents dust from entering the interior of the protective box 1 and affecting the ultrasonic flaw detection component 4.
[0034] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A handheld ultrasonic flaw detection device for non-destructive testing, comprising a protective box (1), wherein a group of ultrasonic flaw detection components (4) are arranged inside the protective box (1), a group of connecting wires (5) placed above a placement block (7) are connected to the connecting ends of the ultrasonic flaw detection components (4), and the tail ends of the connecting wires (5) are connected to a flaw detection head (6); It is characterized by: Also includes: A group of driving motors (10) are fixed at the left side of the interior of the protection box (1), and the output end of the driving motor (10) is connected to the left end of the bidirectional threaded rod (11), and the outer side of the bidirectional threaded rod (11) is threadedly connected to the outer side of the connecting sleeve (12). In addition, the top of the connecting sleeve (12) is rotatably connected to the bottom end of the support rod (13), and the top position of the support rod (13) is rotated to the bottom position of the ultrasonic flaw detection component (4). A group of fixed connecting parts (14) are fixed to the left bottom of the ultrasonic flaw detection component (4) and the left side of the interior of the protection box (1). The outer sides of the two groups of fixed connecting parts (14) are rotatably connected to the upper and lower ends of the left side of the supporting connection component (15), and the upper and lower ends of the right side of the supporting connection component (15) are rotatably connected to the outer sides of the two groups of sliding connecting parts (16). The outer side of one group of sliding connecting parts (16) is slidably set in the guide groove (17) opened at the bottom of the ultrasonic flaw detection component (4).
2. The handheld ultrasonic flaw detection device for nondestructive testing according to claim 1, characterized in that: A set of cover plates (2) are installed at the top rear side of the protection box (1) via hinges, and a set of hand straps (3) for easy hand-carrying are fixed at the top of the cover plates (2).
3. The handheld ultrasonic flaw detection device for nondestructive testing according to claim 1, characterized in that: A hole is provided on the right side of the protection box (1) for the detection head (6) to extend out, and a group of closing covers (8) are fitted on the outer side of the hole. Both sides of the closing cover (8) are slidably arranged in a slide groove (9) provided on the side of the protection box (1). In addition, a group of magnetic blocks are fixed at the upper and lower ends of the slide groove (9), and magnets with opposite magnetic forces to the magnetic blocks in the slide groove (9) are provided at the upper and lower ends of the closing cover (8).
4. The handheld ultrasonic flaw detection device for nondestructive testing according to claim 1, characterized in that: The supporting connection assembly (15) is a plurality of two groups of adjacent rods hingedly connected, and the sliding connection member (16) provided at the lower right side of the supporting connection assembly (15) is slidably provided in a groove inside the protective box (1).
5. The handheld ultrasonic flaw detection device for nondestructive testing according to claim 1, characterized in that: A set of rotating rods (18) is fixed at the right end of the bidirectional threaded rod (11), and a set of eccentric blocks (19) are fixed on the outside of the rotating rod (18). The outside of the eccentric blocks (19) is attached to the outside of the bottom of the airbag (20). The left outside of the airbag (20) is connected to a set of air pipes (21), and the tail end of the air pipe (21) is connected to one side of the pressure jet head (22).
6. The handheld ultrasonic flaw detection device for nondestructive testing according to claim 5, characterized in that: The airbag (20) is made of elastic rubber, and an air outlet one-way valve is provided at one end of the airbag (20) connected to the air delivery pipe (21), and an air inlet one-way valve is provided on the outside of the airbag (20).
7. The handheld ultrasonic flaw detection device for nondestructive testing according to claim 5, characterized in that: The eccentric block (19) is arranged inside the bottom end of the placement block (7) of the fixed protection box (1), and the outer side of the pressure jet head (22) corresponds to the outer side position of the flaw detection head (6).
Citation Information
Patent Citations
Handheld anti-falling ultrasonic flaw detector
CN218412378U