Burr removing device for coupler shell after die casting
By designing a deburring device for the coupler housing of the bracket and blowing assembly, the problems of low burr removal efficiency and debris scratching after die casting are solved, and efficient multi-faceted burr removal and debris removal are achieved.
Patent Information
- Application Number
- CN202422505152.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-16
AI Technical Summary
In the prior art, the efficiency of burr removal after die-casting of the coupler housing is low, and the debris from the polishing belt surface is likely to scratch the housing surface.
A burr removal device is designed, which includes a bracket, a grinding belt conveyor, a baffle, vertical and horizontal placement plates, and a blowing component. Multi-surface deburring can be achieved through limiting and direction adjustment. The blowing component and the fan are combined to blow away debris, thereby improving efficiency and preventing debris adhesion.
The multi-faceted burrs on the coupler housing are efficiently removed, belt debris is prevented from scratching the housing surface, and processing efficiency and product quality are improved.
Smart Images

Figure CN223369050U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coupler processing, in particular to a device for removing burrs of a coupler shell after die-casting. Background Art
[0002] Couplers are fundamental components across various fields of engineering and science, enabling the transfer of energy, signals, or information from one system to another. These devices play a key role in establishing connections between systems while maintaining the required levels of coupling and isolation, and they hold great potential for future advancements in communications and energy.
[0003] After die-casting, the coupler shell will have many burrs on its surface, which need to be removed by grinding. The current removal method mostly uses a grinding belt machine, which requires workers to hold the coupler shell and contact multiple surfaces with the grinding belt in turn to complete the deburring process. The efficiency of single removal is low, and the grinding belt surface will adhere to a lot of debris, which will scratch the subsequent shell surface. Utility Model Content
[0004] In response to the above problems, the utility model provides a burr removal device for the coupler shell after die-casting. The device can simultaneously complete the deburring process of multiple surfaces of multiple shells with high efficiency, and can also promptly remove debris adhered to the surface of the grinding belt to avoid scratching the shell surface.
[0005] In order to solve the above problems, the technical solution adopted by the present utility model is:
[0006] A burr removal device for a coupler shell after die-casting, comprising a pair of brackets, a grinding belt conveyor installed between the pair of brackets, a baffle, a vertical placement plate and a horizontal placement plate fixedly installed longitudinally between the tops of the pair of brackets from left to right, the baffle, vertical placement plate and horizontal placement plate are all located above the grinding belt conveyor, a plurality of vertical placement openings are provided longitudinally on the upper edge of the vertical placement plate, a plurality of horizontal placement openings are provided longitudinally on the upper edge of the horizontal placement plate, a first blowing assembly is installed on both sides of the bottom of the vertical placement plate, a collecting bucket is fixedly installed between the bottoms of the pair of brackets, a second blowing assembly is installed in the collecting bucket.
[0007] Preferably, the first blowing assembly includes a first blowing pipe fixedly installed on both sides of the bottom of the vertically placed plate, the first blowing pipe is arranged longitudinally, and the bottom of the first blowing pipe is provided with a plurality of blowing heads that blow obliquely to the upper surface of the grinding belt conveyor.
[0008] Preferably, a side wall of the rear bracket is provided with a discharge port corresponding to the blowing head, and the discharge port is connected to a discharge channel extending downward.
[0009] Preferably, the second blowing assembly includes a second blowing pipe longitudinally fixedly installed in the collecting hopper, and the top of the second blowing pipe is provided with a plurality of blowing holes blowing toward the lower surface of the grinding belt conveyor.
[0010] Preferably, a fan is installed on the side wall of the front bracket, the air outlet end of the fan is connected to a blowing pipe, and the front ends of the two first blowing pipes and the one second blowing pipe are both connected to the blowing pipe.
[0011] Preferably, a semicircular cover is connected to the right side of the collecting bucket, and the semicircular cover is used to grind the tail end of the belt conveyor.
[0012] Preferably, a collecting box is placed below the bracket, and the collecting box corresponds to the collecting hopper and the discharge end of the discharge channel.
[0013] The beneficial effects of the utility model are:
[0014] 1. By installing baffles, vertical placement plates and horizontal placement plates, you only need to place the top or bottom surfaces of multiple shells vertically on the surface of the grinding belt conveyor. The burrs on the top and bottom surfaces can be removed by limiting the baffles. Then, insert the shells vertically into the multiple vertical placement openings and turn the direction to complete the deburring process of the two width surfaces of the shells. Finally, insert the shells horizontally into the multiple horizontal placement openings and turn the direction intermittently. The deburring process of the two length sides can be completed by grinding with the grinding belt conveyor. It is highly efficient and easy to use.
[0015] 2. Install the first blowing assembly and the second blowing assembly, start the fan, and blow air to the two first blowing pipes and the second blowing pipe through the blowing pipe. The gas in the first blowing pipe is blown toward the surface of the polished belt through multiple oblique blowing heads. After completing the deburring of the top surface, the bottom surface and the two width surfaces, the debris adhering to the belt surface can be blown away in time, and fall into the collection box through the discharge port and the discharge channel for collection. The gas in the second blowing pipe is blown toward the bottom surface of the belt through multiple blowing holes, and blows away the debris on the belt surface again after polishing, and falls into the collection box through the collection bucket for collection, thereby removing the debris adhering to the surface of the polished belt and avoiding scratching the shell surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a top view of the utility model;
[0017] Figure 2 It is a side sectional view of the utility model;
[0018] Figure 3 This is a front view of the first blowing tube proposed in the utility model.
[0019] In the figure: 1 bracket, 2 grinding belt conveyor, 3 baffle, 4 vertical placement plate, 5 vertical placement port, 6 first blowing pipe, 7 discharge port, 8 horizontal placement port, 9 horizontal placement plate, 10 collecting hopper, 11 semicircular cover, 12 second blowing pipe, 13 discharge channel, 14 collecting box, 15 fan, 16 blowing pipe, 17 blowing head. DETAILED DESCRIPTION
[0020] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without violating the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0022] Reference Figure 1-3 The cam 3 is provided with the support of the upper and lower parts of the upper and lower parts of the upper and lower parts of the lower parts, and the cam 3 is provided with the support of the lower part of the upper and lower parts of the upper and lower parts of the lower parts.
[0023] A first blowing assembly is installed on both sides of the bottom of the vertically placed plate 4. The first blowing assembly includes a first blowing pipe 6 fixedly installed on both sides of the bottom of the vertically placed plate 4. The first blowing pipe 6 is arranged longitudinally. The bottom of the first blowing pipe 6 is provided with multiple blowing heads 17 that blow obliquely to the upper surface of the grinding belt conveyor 2. The side wall of the rear bracket 1 is provided with a discharge port 7 corresponding to the blowing head 17. The discharge port 7 is connected to a discharge channel 13 extending downward. The gas in the first blowing pipe 6 is blown toward the surface of the grinding belt through multiple oblique blowing heads 17. After completing the deburring of the top and bottom surfaces and the two width surfaces, the debris adhering to the belt surface can be blown away in time and fall into the collection box 14 through the discharge port 7 and the discharge channel 13 for collection.
[0024] A collecting bucket 10 is fixedly installed between the bottoms of a pair of brackets 1, and a second blowing assembly is installed in the collecting bucket 10. The second blowing assembly includes a second blowing pipe 12 fixedly installed longitudinally in the collecting bucket 10. The top of the second blowing pipe 12 is provided with a plurality of blowing holes blowing toward the lower surface of the grinding belt conveyor 2. The gas in the second blowing pipe 12 is blown toward the bottom surface of the belt through the plurality of blowing holes, and the debris on the surface of the belt is blown away again after grinding, and falls into the collection box 14 through the collecting bucket 10 for collection.
[0025] Furthermore, a semicircular cover 11 is connected to the right side of the collecting bucket 10. The semicircular cover 11 covers the tail end of the grinding belt conveyor 2 to prevent the airflow from blowing the debris out from the tail end.
[0026] In addition, a collection box 14 is placed under the bracket 1, and the collection box 14 corresponds to the discharge end of the collection bucket 10 and the discharge channel 13. The debris falls into the collection box 14 through the discharge port 7 and the discharge channel 13 and falls into the collection box 14 through the collection bucket 10 to remove the debris adhering to the surface of the grinding belt.
[0027] Furthermore, a fan 15 is installed on the side wall of the front bracket 1, and the air outlet end of the fan 15 is connected to the blowing pipe 16. The front ends of the two first blowing pipes 6 and the one second blowing pipe 12 are docked with the blowing pipe 16. When the fan 15 is started, air is blown to the two first blowing pipes 6 and the one second blowing pipe 12 through the blowing pipe 16.
[0028] Place the top or bottom surfaces of multiple shells longitudinally on the surface of the grinding belt conveyor 2, and limit them by the baffle 3 to remove the burrs on the top and bottom surfaces. Then insert the shells vertically into the multiple vertical placement openings 5, turn the direction, and complete the deburring process of the two width surfaces of the shells. Finally, insert the shells horizontally into the multiple horizontal placement openings 8, intermittently turn the direction, and complete the deburring process of the two length sides by grinding with the grinding belt conveyor 2.
[0029] Start the fan 15 and blow air to the two first blowing pipes 6 and the second blowing pipe 12 through the blowing pipe 16. The gas in the first blowing pipe 6 is blown to the surface of the polished belt through multiple oblique blowing heads 17. After completing the deburring of the top surface, the bottom surface and the two width surfaces, the debris adhering to the belt surface is blown away in time, and falls into the collection box 14 through the discharge port 7 and the discharge channel 13 for collection. The gas in the second blowing pipe 12 is blown to the bottom surface of the belt through multiple blowing holes, and after polishing again, the debris on the belt surface is blown away, and falls into the collection box 14 for collection through the collection bucket 10, thereby removing the debris adhering to the polished belt surface and avoiding scratching the shell surface.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A burr removal device for a coupler housing after die casting, comprising a pair of brackets (1), characterized in that: A grinding belt conveyor (2) is installed between the pair of brackets (1); a baffle (3), a vertical placement plate (4) and a horizontal placement plate (9) are fixedly installed longitudinally between the tops of the pair of brackets (1) from left to right; the baffle (3), the vertical placement plate (4) and the horizontal placement plate (9) are all located above the grinding belt conveyor (2); a plurality of vertical placement openings (5) are provided longitudinally on the vertical placement plate (4); a plurality of horizontal placement openings (8) are provided longitudinally on the horizontal placement plate (9); a first blowing assembly is installed on both sides of the bottom of the vertical placement plate (4); a collecting bucket (10) is fixedly installed between the bottoms of the pair of brackets (1); a second blowing assembly is installed in the collecting bucket (10).
2. The burr removal device for a coupler housing after die casting according to claim 1, characterized in that: The first blowing assembly comprises a first blowing pipe (6) fixedly mounted on both sides of the bottom of the vertically placed plate (4); the first blowing pipe (6) is arranged longitudinally; and a plurality of blowing heads (17) are provided at the bottom of the first blowing pipe (6) for blowing obliquely to the upper surface of the grinding belt conveyor (2).
3. The burr removal device for a coupler housing after die casting according to claim 2, characterized in that: A discharge port (7) corresponding to the blowing head (17) is provided on the side wall of the rear bracket (1), and the discharge port (7) is connected to a discharge channel (13) extending downward.
4. The burr removal device for a coupler housing after die casting according to claim 3, characterized in that: The second blowing assembly comprises a second blowing pipe (12) longitudinally fixedly installed in the collecting hopper (10), and a plurality of blowing holes for blowing toward the lower surface of the grinding belt conveyor (2) are provided on the top of the second blowing pipe (12).
5. The burr removal device for a coupler housing after die casting according to claim 4, characterized in that: A fan (15) is installed on the side wall of the front bracket (1), and the air outlet end of the fan (15) is connected to a blowing pipe (16). The front ends of the two first blowing pipes (6) and the second blowing pipe (12) are both connected to the blowing pipe (16).
6. The burr removal device for a coupler housing after die casting according to claim 1, characterized in that: The right side of the collecting bucket (10) is docked with a semicircular cover (11), and the semicircular cover (11) covers the tail end of the grinding belt conveyor (2).
7. The device for removing burrs from a coupler housing after die-casting according to claim 3, characterized in that: A collecting box (14) is placed below the bracket (1), and the collecting box (14) corresponds to the collecting hopper (10) and the discharge end of the discharge channel (13).