Continuous extrusion forming copper bar processing device

By designing a continuous extrusion copper busbar processing device, the problems of cooling water waste and unrecycled copper debris were solved, the recovery of copper debris and the recycling of cooling water were realized, and resource utilization was improved.

CN223370183UActive Publication Date: 2025-09-23FUJIAN JIZE COPPER IND CO LTD
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Patent Information

Application Number
CN202422686398.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-23
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Traditional copper busbar processing equipment has problems such as cooling water waste and unrecycled copper debris, resulting in waste of resources.

Method used

A continuous extrusion copper busbar processing device was designed, which includes a waste chip drawer, a filter drawer, a water pump, a water inlet pipe, a drain pipe and a snap assembly to achieve debris collection and cooling water reuse. The limit structure can be easily installed and disassembled through the snap assembly.

Benefits of technology

The recycling of copper scraps and the circulation of cooling water are realized, thus reducing resource waste and improving the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous extrusion forming copper bar processing device which comprises a base, the upper surface of the base is fixedly connected with a preheating box, a heating plate is arranged in the preheating box, the front surface of the preheating box is provided with a controller, the upper surface of the base is fixedly connected with a waste chip box, and the waste chip box is fixedly connected with a motor. A fixing frame is fixedly connected to the upper surface of the waste chip box, and an air cylinder is fixedly connected to the upper surface of the fixing frame. Through the arrangement of a scrap drawer and a filter screen drawer, scraps generated in the extrusion forming and cooling process can be collected, so that the recovery value is improved, cooling water can be repeatedly used in cooperation with the arrangement of a water pump, a water inlet pipe, a water drainage pipe, a connector and a cavity plate, so that waste of water resources is reduced, and meanwhile, the water resource utilization rate is increased. And through the arrangement of the buckle assembly, the scrap drawer and the filter screen drawer can be conveniently mounted and dismounted, the scrap drawer and the filter screen drawer are limited in the copper bar machining process, the displacement condition is avoided, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper busbar processing, in particular to a continuous extrusion-molded copper busbar processing device. Background Art

[0002] Copper busbars are an important industrial material used extensively in industries such as electricity, electronics, and construction. The quality of their processing directly impacts the performance and effectiveness of the final product. Extrusion is a key step in the copper busbar production process, transforming the copper material into specific shapes and sizes.

[0003] However, traditional extrusion devices used for copper busbar processing and forming still have certain defects. For example, a large amount of cooling water is required for the cooling of the copper busbar during forming, and this cooling water is usually not reused, which leads to a waste of water resources. Secondly, the copper busbar will produce corresponding copper debris during heating, extrusion and contact with cooling water, and these debris usually have no corresponding recycling structure, which leads to a waste of copper resources. Utility Model Content

[0004] The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art and to provide a continuous extrusion copper busbar processing device. The waste drawer and the filter drawer are provided to collect the debris generated during the extrusion molding and cooling process, thereby improving the recycling value. In addition, the cooling water can be reused in conjunction with the arrangement of the water pump, the water inlet pipe, the drain pipe, the connector and the cavity plate, thereby reducing the waste of water resources. At the same time, the waste drawer and the filter drawer can be conveniently installed and disassembled through the arrangement of the snap assembly, and the two can be limited during the copper busbar processing to avoid displacement, which has strong practicality.

[0005] The utility model also provides a continuous extrusion copper busbar processing device, comprising:

[0006] The top surface of the base is fixedly connected to the preheating box, the interior of the preheating box is provided with a heating plate, the front surface of the preheating box is provided with a controller, the upper surface of the base is fixedly connected to the waste box, the upper surface of the waste box is fixedly connected to the fixing frame, the upper surface of the fixing frame is fixedly connected to the cylinder, the output end of the cylinder is provided with a telescopic rod, the lower end of the telescopic rod is fixedly connected to the fixing seat, the inner surface of the fixing seat is rotatably connected to the forming roller, the inner surface of the waste box is rotatably connected to the conveying roller, the inner surface of the waste box is movably connected to the waste drawer, the upper surface of the base is fixedly connected to the cooling box, the rear surface of the cooling box is fixedly connected to a water pump, the input end of the water pump is fixedly connected to the water inlet pipe, the output end of the water pump is fixedly connected to the drain pipe, the end of the drain pipe away from the water pump is provided with a connector, the lower end of the connector is provided with a cavity plate, the lower surface of the cavity plate is provided with a mist nozzle, the interior of the cooling box is provided with a slot, the inner surface of the slot is movably connected with the filter drawer.

[0007] The snap assembly includes a snap box, a toothed plate block, a fixed plate, a sliding rod, a spring, a connecting rod, a gear and a flip plate. The inner surface of the snap box is slidably connected to the toothed plate block, the inner surface of the fixed plate is slidably connected to the sliding rod, the upper surface of the fixed plate is fixedly connected to the spring, the outer surface of the connecting rod is fixedly connected to the gear, and the outer surface of the connecting rod is fixedly connected to the flip plate.

[0008] According to the continuous extrusion copper busbar processing device, the upper surfaces of the waste drawer and the filter drawer are both provided with insertion holes, and the inner surfaces of the insertion holes are adapted to the tooth plate plug blocks, so as to facilitate the limiting of the two.

[0009] According to the continuous extrusion copper busbar processing device, the heating plate is electrically connected to the controller to facilitate controlling the heating temperature of the heating plate. The heating plate, controller, and water pump are all electrically connected to an external power supply.

[0010] According to the continuous extrusion copper busbar processing device, the front surface of the waste box is fixedly connected to the snap box, and the front surface of the cooling box is fixedly connected to the snap box.

[0011] According to the continuous extrusion copper busbar processing device, the end of the water inlet pipe away from the water pump extends into the interior of the cooling box, and the outer surface of the connector is fixedly connected to the cooling box, which facilitates the repeated recycling of cooling water.

[0012] According to the continuous extrusion copper busbar processing device, the upper surface of the tooth plate insert is fixedly connected to the fixed plate, and both ends of the sliding rod are fixedly connected to the snap box.

[0013] According to the continuous extrusion copper busbar processing device, the upper end snap box of the spring is fixedly connected, and the spring is slidably sleeved on the outer surface of the slide rod.

[0014] According to the continuous extrusion copper busbar processing device, the tooth plate insert is engaged with the gear, and the outer surface of the connecting rod is rotatably connected to the snap box.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a schematic diagram of the overall structure of a continuous extrusion copper busbar processing device of the present invention;

[0018] Figure 2 This is a cross-sectional view of the preheating box structure of a continuous extrusion copper busbar processing device of the present invention;

[0019] Figure 3 This is a schematic diagram of a partially opened structure of a continuous extrusion copper busbar processing device of the present invention;

[0020] Figure 4 This is a cross-sectional view of the cooling box structure of a continuous extrusion copper busbar processing device of the present invention in an open state;

[0021] Figure 5 This is a cross-sectional view of the buckle assembly structure of a continuous extrusion copper busbar processing device of the present utility model.

[0022] Legend:

[0023] 1. Base; 2. Preheating box; 3. Heating plate; 4. Waste box; 5. Cylinder; 6. Telescopic rod; 7. Fixed seat; 8. Forming roller; 9. Conveyor roller; 10. Waste drawer; 11. Cooling box; 12. Water pump; 13. Water inlet pipe; 14. Drain pipe; 15. Connector; 16. Cavity plate; 17. Mist nozzle; 18. Slot; 19. Filter drawer; 20. Snap assembly; 21. Snap box; 22. Tooth plate plug; 23. Fixed plate; 24. Slide rod; 25. Spring; 26. Connecting rod; 27. Gear; 28. Flip plate; 29. ​​Jack; 30. Controller; 31. Fixed bracket. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0025] Reference Figure 1-5 The embodiment of the present utility model is a continuous extrusion forming copper busbar processing device, which includes: a base 1, the upper surface of the base 1 is fixedly connected to a preheating box 2, a heating plate 3 is provided inside the preheating box 2, a controller 30 is provided on the front surface of the preheating box 2, a waste box 4 is fixedly connected to the upper surface of the base 1, a fixing frame 31 is fixedly connected to the upper surface of the fixing frame 31, a cylinder 5 is fixedly connected to the upper surface of the cylinder 5, a telescopic rod 6 is provided at the output end of the cylinder 5, a fixing seat 7 is fixedly connected to the lower end of the telescopic rod 6, a forming roller 8 is rotatably connected to the inner surface of the fixing seat 7, a conveying roller 9 is rotatably connected to the inner surface of the waste box 4, a waste drawer 10 is movably connected to the inner surface of the waste box 4, a cooling box 11 is fixedly connected to the rear surface of the cooling box 11, The input end of the water pump 12 is fixedly connected to the water inlet pipe 13, the output end of the water pump 12 is fixedly connected to the drain pipe 14, the end of the drain pipe 14 away from the water pump 12 is provided with a connector 15, the lower end of the connector 15 is provided with a cavity plate 16, the lower surface of the cavity plate 16 is provided with a mist nozzle 17, the interior of the cooling box 11 is provided with a slot 18, the inner surface of the slot 18 is movably connected with a filter drawer 19, the upper surfaces of the waste drawer 10 and the filter drawer 19 are provided with a socket 29, the heating plate 3 is electrically connected to the controller 30, there are two heating plates 3 and they are distributed up and down, the end of the water inlet pipe 13 away from the water pump 12 extends into the interior of the cooling box 11, the outer surface of the connector 15 is fixedly connected to the cooling box 11, the heating plate 3, the controller 30 and the water pump 12 are all electrically connected to the external power supply.

[0026] The buckle assembly 20 includes a buckle box 21, a tooth plate block 22, a fixed plate 23, a slide bar 24, a spring 25, a connecting rod 26, a gear 27 and a flip plate 28. The inner surface of the buckle box 21 is slidably connected to the tooth plate block 22, the inner surface of the fixed plate 23 is slidably connected to the slide bar 24, the upper surface of the fixed plate 23 is fixedly connected to the spring 25, the outer surface of the connecting rod 26 is fixedly connected to the gear 27, the outer surface of the connecting rod 26 is fixedly connected to the flip plate 28, and the jack 29 is fixedly connected to the gear 27. The inner surface is adapted to the tooth plate block 22, the front surface of the waste box 4 is fixedly connected to the snap box 21, the front surface of the cooling box 11 is fixedly connected to the snap box 21, the upper surface of the tooth plate block 22 is fixedly connected to the fixed plate 23, both ends of the slide rod 24 are fixedly connected to the snap box 21, the upper end of the spring 25 is fixedly connected to the snap box 21, the spring 25 is slidably sleeved on the outer surface of the slide rod 24, the tooth plate block 22 is meshed with the gear 27, and the outer surface of the connecting rod 26 is rotatably connected to the snap box 21.

[0027] Working principle: When working, the heating plate 3 is heated by the snap assembly 20. When the external copper bar winding mechanism winds the copper bar, it will drive the copper bar raw material to continue to enter the preheating box 2. At this time, under the action of the upper and lower heating plates 3, the copper bar raw material will be heated. When the heated copper bar raw material enters the gap between the forming roller 8 and the conveying roller 9, the cylinder 5 is started to drive the telescopic rod 6 to drive the forming roller 8 to move downward, so that the distance between the forming roller 8 and the conveying roller 9 becomes smaller, thereby realizing the extrusion molding of the copper bar raw material, and the extrusion molding process The debris generated in the process will directly fall into the waste drawer 10 for collection. Subsequently, the formed copper busbar raw material will continue to enter the cooling box 11. At the same time, the water pump 12 is started, and the cooling water inside the cooling box 11 is absorbed by the water inlet pipe 13 and then sequentially sent to the connector 15, the connector 15, the cavity plate 16, and the mist nozzle 17 for spraying, so as to cool the copper busbar raw material in the high-temperature forming state. The cooling water will fall into the filter drawer 19 together with the copper oxide scale. Under the action of the filter screen inside the filter drawer 19, the copper oxide scale is collected in the filter drawer 19. The inside of the filter drawer 19 can be recycled, and the filtered cooling water will fall back into the bottom of the cooling box 11 for reuse, thereby reducing the waste of water resources. When the debris inside the waste drawer 10 and the filter drawer 19 reaches a certain amount, it is only necessary to bend the flip plate 28 and use the connecting rod 26 to drive the gear 27 to rotate, which can drive the tooth plate plug 22 to move upward along the slide rod 24 under the action of the fixed plate 23 and compress the spring 25, so that the tooth plate plug 22 is disengaged from the inside of the socket 29 to release the tooth plate The plug block 22 has a limiting effect on the waste drawer 10 and the filter drawer 19. Then, by pulling the corresponding handle, the waste drawer 10 or the filter drawer 19 can be pulled out to recycle the debris. After cleaning, it is only necessary to reinsert the waste drawer 10 and the filter drawer 19 into the corresponding box. When the socket 29 corresponds to the tooth plate plug block 22, release the flip plate 28, and the tooth plate plug block 22 can automatically snap into the socket 29, completing the limiting fixation of the waste drawer 10 for the filter drawer 19, avoiding displacement and enhancing practicality.

[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A continuous extrusion copper busbar processing device, characterized in that: include: A base (1) is provided, wherein the upper surface of the base (1) is fixedly connected to a preheating box (2), a heating plate (3) is provided inside the preheating box (2), a controller (30) is provided on the front surface of the preheating box (2), the upper surface of the base (1) is fixedly connected to a waste box (4), the upper surface of the waste box (4) is fixedly connected to a fixed frame (31), the upper surface of the fixed frame (31) is fixedly connected to a cylinder (5), the output end of the cylinder (5) is provided with a telescopic rod (6), the lower end of the telescopic rod (6) is fixedly connected to a fixed seat (7), the inner surface of the fixed seat (7) is rotatably connected to a forming roller (8), the inner surface of the waste box (4) is rotatably connected to a conveying roller (9), and the waste box (4) is fixedly connected to a conveying roller (9). ) is movably connected to a waste drawer (10), the upper surface of the base (1) is fixedly connected to a cooling box (11), the rear surface of the cooling box (11) is fixedly connected to a water pump (12), the input end of the water pump (12) is fixedly connected to a water inlet pipe (13), the output end of the water pump (12) is fixedly connected to a drain pipe (14), the end of the drain pipe (14) away from the water pump (12) is provided with a connector (15), the lower end of the connector (15) is provided with a cavity plate (16), the lower surface of the cavity plate (16) is provided with a mist nozzle (17), the interior of the cooling box (11) is provided with a slot (18), the inner surface of the slot (18) is movably connected to a filter drawer (19); A snap assembly (20), the snap assembly (20) comprising a snap box (21), a toothed plate insert (22), a fixed plate (23), a slide bar (24), a spring (25), a connecting rod (26), a gear (27) and a flip plate (28), wherein the inner surface of the snap box (21) is slidably connected to the toothed plate insert (22), the inner surface of the fixed plate (23) is slidably connected to the slide bar (24), the upper surface of the fixed plate (23) is fixedly connected to the spring (25), the outer surface of the connecting rod (26) is fixedly connected to the gear (27), and the outer surface of the connecting rod (26) is fixedly connected to the flip plate (28).

2. A continuous extrusion copper busbar processing device according to claim 1, characterized in that: The upper surfaces of the waste drawer (10) and the filter drawer (19) are both provided with insertion holes (29), and the inner surfaces of the insertion holes (29) are adapted to the tooth plate insertion blocks (22).

3. The continuous extrusion copper busbar processing device according to claim 1, characterized in that: The heating plate (3) is electrically connected to the controller (30), and the heating plate (3), the controller (30), and the water pump (12) are all electrically connected to an external power supply.

4. The continuous extrusion copper busbar processing device according to claim 1, characterized in that: The front surface of the waste box (4) is fixedly connected to the snap box (21), and the front surface of the cooling box (11) is fixedly connected to the snap box (21).

5. The continuous extrusion copper busbar processing device according to claim 1, characterized in that: One end of the water inlet pipe (13) away from the water pump (12) extends into the interior of the cooling box (11), and the outer surface of the connector (15) is fixedly connected to the cooling box (11).

6. The continuous extrusion copper busbar processing device according to claim 1, characterized in that: The upper surface of the tooth plate insert (22) is fixedly connected to the fixed plate (23), and both ends of the slide rod (24) are fixedly connected to the buckle box (21).

7. The continuous extrusion copper busbar processing device according to claim 1, characterized in that: The upper end of the spring (25) is fixedly connected to the buckle box (21), and the spring (25) is slidably sleeved on the outer surface of the slide rod (24).

8. The continuous extrusion copper busbar processing device according to claim 1, characterized in that: The toothed plate insert (22) is meshed with the gear (27), and the outer surface of the connecting rod (26) is rotatably connected to the buckle box (21).