Connecting and fixing support for eddy current testing

By designing a connecting and fixing bracket for eddy current detection, the problems of inaccurate detection and missed positions of rod-shaped objects caused by operators holding the device are solved, and the stability and accuracy of detection are improved.

CN223377257UActive Publication Date: 2025-09-23LUOYANG COPPER TESTING TECH CO LTD
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Patent Information

Application Number
CN202421985598.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-09-23
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

During the eddy current testing process, the operator holding the detection probe can easily lead to inaccurate test results, and the position of rod-shaped objects can be easily missed when testing, affecting the detection accuracy.

Method used

A connecting and fixing bracket for eddy current detection is designed, which includes a base, a clamping mechanism and a support mechanism. The clamping sleeve and the support seat cooperate to achieve the fixation and rotation of the rod-shaped measured part. Combined with the driving mechanism and the limit structure, the stability and accuracy of the detection are ensured.

Benefits of technology

The stability and accuracy of detection are improved, omissions in the detection process are reduced, and the applicability and detection efficiency of rod-shaped objects are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of eddy current testing equipment, and discloses a connecting and fixing support for eddy current testing, which comprises a base, a clamping mechanism and a supporting mechanism, the clamping mechanism comprises a fixed part, a movable part and a clamping sleeve, the fixed part is fixedly connected to one side of the base, and the movable part is fixedly connected to the other side of the base; the clamping sleeve is detachably arranged in the fixing part, a driving wheel is arranged on one side of the base, and the outer circle face of the driving wheel is meshed with the outer circle face of the clamping sleeve. According to the connecting and fixing support for eddy current testing, the fixed part and the clamping sleeve are arranged in a matched mode, a rod-shaped tested part can be clamped and fixed, the rod-shaped tested part can be adjusted according to the size of the tested part in cooperation with the replaceable clamping sleeve, universality is improved, and the movable part is arranged at the other end of the fixed part, so that the connecting and fixing support for eddy current testing is convenient to use. And the other end of the detected part can be fixed, so that the detection is more stable.
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Description

Technical Field

[0001] The utility model relates to the technical field of eddy current detection equipment, in particular to a connecting and fixing bracket for eddy current detection. Background Art

[0002] Eddy current testing is a non-destructive testing technology mainly used to detect defects in metal materials and evaluate the properties of materials. This technology is based on the principle of electromagnetic induction and uses the generation and change of eddy currents to detect metals. It has many advantages such as non-destructive testing, high sensitivity, and a wide range of applications. It is widely used in aerospace, automotive industry and other fields.

[0003] During the inspection of copper or copper alloy rods, the operator is required to hold the part to be inspected in one hand and the inspection probe in the other. Although this is more convenient, the operator's hand may shake during the operation, resulting in inaccurate inspection results and the need for repeated inspections. In addition, when inspecting rod-shaped objects, since the part to be inspected is in a rod shape and has no reference, it is easy to miss the inspection position during inspection, resulting in a decrease in inspection accuracy. This requires a device to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a connecting and fixing bracket for eddy current detection, which solves the problem of inconvenience in detecting rod-shaped objects.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A connecting and fixing bracket for eddy current detection, comprising a base, a clamping mechanism and a supporting mechanism;

[0006] The clamping mechanism includes a fixed portion, a movable portion, and a clamping sleeve, wherein the fixed portion is fixedly connected to one side of the base, and the clamping sleeve is detachably arranged inside the fixed portion. A driving wheel is provided on one side of the base, and the outer circumferential surface of the driving wheel engages with the outer circumferential surface of the clamping sleeve. An adjustment groove is provided on the upper surface of the base, and the movable portion is slidably arranged inside the adjustment groove.

[0007] The support mechanism includes a support seat, a connecting rod and a mounting plate. The support seat is slidably arranged on the upper surface of the base. The support seat is connected to the connecting rod through a rotating shaft. One end of the connecting rod is connected to the mounting plate through the rotating shaft. The mounting plate is used to fix the probe.

[0008] Optionally, an auxiliary sleeve is replaceably provided inside the movable part, and the auxiliary sleeve and the clamping sleeve are both provided with protrusions inside for fixing the measured part.

[0009] Optionally, a friction pad is provided on the upper surface of the base, and a fixing bolt is provided on one side of the movable part, and the bottom of the fixing bolt presses against the surface of the friction pad to fix the position of the movable part.

[0010] Optionally, a slide groove is provided on one side of the base surface, and the support seat is slidably connected to the slide groove.

[0011] Optionally, a threaded rod is provided inside the slide groove, a drive motor is provided on one side of the base, the output end of the drive motor is connected to one end of the threaded rod through a keyway, and the outer cylindrical surface of the threaded rod is connected to the internal thread of the support seat.

[0012] Optionally, a limiting groove is provided inside the fixing portion, and a limiting block is provided on the outer surface of the clamping sleeve, and the limiting block is engaged with the limiting groove to limit the movement of the clamping sleeve.

[0013] The utility model provides a connecting and fixing bracket for eddy current detection, which has the following beneficial effects:

[0014] The utility model provides a connecting and fixing bracket for eddy current detection. Through the coordinated arrangement of the fixing portion and the clamping sleeve, a rod-shaped part to be measured can be clamped and fixed. With the replaceable clamping sleeve, it can be adjusted according to the size of the part to be measured, thereby improving versatility. Through the movable portion arranged at the other end of the fixing portion, the other end of the part to be measured can be fixed, which is more stable during detection. Through the coordinated arrangement of the support seat and the mounting plate, the probe can be fixed on the mounting plate, and then the fixed part can be detected by the probe. Compared with handheld detection, omissions during the detection process can be reduced, thereby improving detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the clamping mechanism of the utility model after it is unfolded;

[0017] Figure 3 This is a schematic structural diagram of a top cross-section of the threaded rod of the present invention.

[0018] In the figure: 1. Base; 2. Fixed part; 3. Movable part; 4. Clamping sleeve; 5. Driving wheel; 6. Adjusting groove; 7. Support seat; 8. Connecting rod; 9. Mounting plate; 10. Auxiliary sleeve; 11. Protrusion; 12. Friction pad; 13. Fixing bolt; 14. Slide groove; 15. Threaded rod; 16. Driving motor; 17. Limiting groove; 18. Limiting block. DETAILED DESCRIPTION

[0019] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] See also Figures 1 to 3 , the utility model provides a technical solution: a connecting and fixing bracket for eddy current detection, comprising a base 1, a clamping mechanism and a supporting mechanism;

[0021] The clamping mechanism includes a fixed portion 2, a movable portion 3 and a clamping sleeve 4. The fixed portion 2 is fixedly connected to one side of the base 1. The clamping sleeve 4 is detachably arranged inside the fixed portion 2. A driving wheel 5 is provided on one side of the base 1. The outer circumference of the driving wheel 5 engages with the outer circumference of the clamping sleeve 4. An adjustment groove 6 is provided on the upper surface of the base 1. The movable portion 3 is slidably arranged inside the adjustment groove 6.

[0022] The supporting mechanism includes a supporting seat 7, a connecting rod 8 and a mounting plate 9. The supporting seat 7 is slidably arranged on the upper surface of the base 1. The supporting seat 7 is connected to the connecting rod 8 through a rotating shaft. One end of the connecting rod 8 is connected to the mounting plate 9 through a rotating shaft. The mounting plate 9 is used to fix the probe.

[0023] The clamping sleeve 4 is designed in two halves. The inner diameter of the clamping sleeve 4 can be adjusted by replacing the clamping sleeve 4 to adapt to parts of different sizes to be measured. After the clamping sleeve 4 is fixed together with the fixing part 2 and the part to be measured is fixed, the driving wheel 5 is engaged with the clamping sleeve 4. When the driving wheel 5 rotates, the clamping sleeve 4 can be driven to rotate together, and the clamping sleeve 4 can further drive the part to be measured to rotate. A driving mechanism is provided in the base 1 for driving the driving wheel 5 to rotate. The movable part 3 is provided in the adjusting groove 6 and can slide in the adjusting groove 6. When fixing shorter parts, it can slide toward one end of the fixing part 2 to improve applicability. The probe can be fixed to the mounting plate 9 by bolts. The support seat 7, the connecting rod 8 and the mounting plate 9 are all connected by a rotating shaft, and a fixing mechanism is provided to fix the relative position, thereby adjusting the orientation position of the mounting plate 9 to facilitate adjusting the probe to the appropriate position.

[0024] In this embodiment, as a preferred solution, an auxiliary sleeve 10 is replaceably provided inside the movable part 3, and a protrusion 11 is provided inside the auxiliary sleeve 10 and the clamping sleeve 4 for fixing the measured part. A friction pad 12 is provided on the upper surface of the base 1, and a fixing bolt 13 is provided on one side of the movable part 3. The bottom of the fixing bolt 13 is pressed against the surface of the friction pad 12 to fix the position of the movable part 3.

[0025] The protrusion 11 can press against the parts fixed inside, improve the stability during fixation, and reduce the shaking of the parts during the detection process. When the fixing bolt 13 is rotated, the fixing bolt 13 can press against the friction pad 12, thereby fixing the position of the movable part 3 and preventing the movable part 3 from moving.

[0026] In this embodiment, as a preferred solution, a slide groove 14 is provided on one side of the surface of the base 1, the support seat 7 is slidingly connected to the slide groove 14, a threaded rod 15 is provided inside the slide groove 14, and a drive motor 16 is provided on one side of the base 1. The output end of the drive motor 16 is connected to one end of the threaded rod 15 through a keyway, and the outer cylindrical surface of the threaded rod 15 is connected to the internal thread of the support seat 7.

[0027] When the driving motor 16 rotates, it drives the threaded rod 15 to rotate, and then the threaded rod 15 drives the support base 7 connected to the outer cylindrical surface to move. During the movement of the support base 7, the probe installed on the mounting base can detect the parts to be tested, thereby improving the detection efficiency. A scale is provided on the side of the base 1, so that the moving distance can be more clearly checked when the support base 7 moves.

[0028] In this embodiment, as a preferred solution, a limiting groove 17 is provided inside the fixing portion 2, and a limiting block 18 is provided on the outer surface of the clamping sleeve 4. The limiting block 18 is engaged with the limiting groove 17 to limit the movement of the clamping sleeve 4.

[0029] The limiting groove 17 limits the movement of the clamping sleeve 4 so that the clamping sleeve 4 can only rotate to prevent the clamping sleeve 4 from slipping out of the fixed part 2 during the detection process, thereby improving the stability during detection. The auxiliary sleeve 10 and the movable part 3 are also provided with a limiting block 18 and a limiting groove 17 to limit the movement of the auxiliary sleeve 10.

[0030] In the present invention, the working steps of the device are as follows:

[0031] 1. When using, select the clamping sleeve 4 and auxiliary sleeve 10 of appropriate size according to the size of the part to be measured, install the clamping sleeve 4 in the fixing part 2, and install the part to be measured in the clamping sleeve 4;

[0032] 2. After fixing one end of the fixed part 2, adjust the position of the movable part 3 and connect the other end of the part to be tested to the auxiliary sleeve 10. After the connection is completed, rotate the fixing bolt 13 to fix the position of the movable part 3;

[0033] 3. After fixing the part to be measured, move the support base 7 to one end of the part to be measured, fix the probe on the mounting plate 9, and adjust the angles of the connecting rod 8 and the mounting plate 9 so that the probe is close to the part to be measured;

[0034] 4. Turn on the driving mechanism to make the driving wheel 5 drive the clamping sleeve 4 to rotate, and the clamping sleeve 4 drives the measured part to rotate. When the measured part rotates, operate the driving motor 16 to adjust the position of the support base 7. Use the probe to detect the measured workpiece. According to the scale set on the side, check the moving distance of the support base 7 so as to adjust the position of the support base 7 in time.

[0035] 5. After the test is completed, remove the tested parts from the device.

[0036] Finally, it should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

[0037] The above is a detailed introduction to the specific implementation methods provided by the present invention. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A connecting and fixing bracket for eddy current detection, characterized in that: It comprises a base (1), a clamping mechanism and a supporting mechanism; The clamping mechanism comprises a fixed portion (2), a movable portion (3) and a clamping sleeve (4), wherein the fixed portion (2) is fixedly connected to one side of the base (1), and the clamping sleeve (4) is detachably arranged inside the fixed portion (2). A driving wheel (5) is provided on one side of the base (1), and the outer cylindrical surface of the driving wheel (5) is engaged with the outer cylindrical surface of the clamping sleeve (4). An adjusting groove (6) is provided on the upper surface of the base (1), and the movable portion (3) is slidably arranged inside the adjusting groove (6). The support mechanism comprises a support seat (7), a connecting rod (8) and a mounting plate (9); the support seat (7) is slidably arranged on the upper surface of the base (1); the support seat (7) is connected to the connecting rod (8) via a rotating shaft; one end of the connecting rod (8) is connected to the mounting plate (9) via the rotating shaft; and the mounting plate (9) is used to be fixed to the probe.

2. The connecting and fixing bracket for eddy current detection according to claim 1, characterized in that: An auxiliary sleeve (10) is replaceably provided inside the movable portion (3), and protrusions (11) are provided inside both the auxiliary sleeve (10) and the clamping sleeve (4) for fixing the part to be measured.

3. The connecting and fixing bracket for eddy current detection according to claim 2, characterized in that: A friction pad (12) is provided on the upper surface of the base (1), and a fixing bolt (13) is provided on one side of the movable part (3). The bottom of the fixing bolt (13) is pressed against the surface of the friction pad (12) to fix the position of the movable part (3).

4. The connecting and fixing bracket for eddy current detection according to claim 1, characterized in that: A sliding groove (14) is provided on one side of the surface of the base (1), and the support seat (7) is slidably connected to the sliding groove (14).

5. The connecting and fixing bracket for eddy current detection according to claim 4, characterized in that: A threaded rod (15) is provided inside the slide groove (14), a driving motor (16) is provided on one side of the base (1), an output end of the driving motor (16) is connected to one end of the threaded rod (15) via a keyway, and an outer cylindrical surface of the threaded rod (15) is connected to an inner thread of the support seat (7).

6. The connecting and fixing bracket for eddy current detection according to claim 1, characterized in that: A limiting groove (17) is provided inside the fixing portion (2), and a limiting block (18) is provided on the outer surface of the clamping sleeve (4). The limiting block (18) is engaged with the limiting groove (17) to limit the movement of the clamping sleeve (4).