Intelligent oil heating equipment for saccharification equipment

Abstract

The utility model discloses intelligent oil heating equipment for saccharification equipment, which relates to the technical field of saccharification equipment and comprises an oil storage barrel and a heating barrel, the heating barrel is positioned inside the oil storage barrel, a sealing cover is mounted above the oil storage barrel, an oil inlet is mounted above the sealing cover, and a feed port is arranged in the middle of the sealing cover. The utility model has the advantages that when the heat conduction oil is heated by the heating rod in the oil storage barrel, if the air pressure is increased, the air jacks up the sealing plate in the valve body and is exhausted after exceeding the air outlet hole, and the spring enables the sealing plate to return to the original position, so that the air pressure in the oil storage barrel is ensured to be stable, the heating safety is ensured, and the heated sugar flows out from the discharging pipe; the first motor runs at the corner, the belt drives the transmission wheel to enable the spiral blade to run, sugar is prevented from being accumulated and blocked at the corner, the discharging speed is increased, and the stability of the production process is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of saccharification equipment, in particular to intelligent oil heating equipment for saccharification equipment. Background Art

[0002] In the field of saccharification production, traditional saccharification equipment often has some problems and is difficult to meet the needs of efficient and safe production. With the continuous development of industrial technology, the performance requirements for saccharification equipment are becoming higher and higher. On the one hand, during the heating process, temperature changes may cause unstable air pressure inside the equipment, posing a safety hazard. If the air pressure change problem cannot be handled promptly and effectively, it may cause serious accidents such as equipment explosion, causing great losses to production. On the other hand, the unsmooth discharge process is also a pain point of traditional saccharification equipment. At the corners of the discharge pipe, materials are easily accumulated and blocked, resulting in slow discharge speed, affecting the stability and efficiency of the entire production process. This not only increases the cost and difficulty of manual cleaning, but may also cause production interruptions, affecting the economic benefits of the enterprise. Utility Model Content

[0003] The purpose of the utility model is to provide an intelligent oil heating device for saccharification equipment.

[0004] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an intelligent oil heating device for saccharification equipment, comprising an oil storage barrel and a heating barrel, the heating barrel being located inside the oil storage barrel, a sealing cover being installed above the oil storage barrel, a valve body being installed on the sealing cover, a limiting plate being installed inside the valve body, a sealing plate being installed above the limiting plate, a supporting rod and a spring being installed on the back of the sealing plate, a fixing plate passing through the top of the supporting rod, air outlet holes being opened around the valve body, a discharge pipe being connected to the bottom of the heating barrel, a fixing frame being installed at the end of the discharge pipe, a spiral blade being connected and fixed to the fixing frame, a transmission wheel being installed at the end of the spiral blade operating shaft, the transmission wheel being connected to a belt, and the belt being connected to a first motor.

[0005] As a further solution of the present invention: the valve body is located above the gap between the oil storage barrel and the heating barrel, and is installed on the sealing cover, the limit plate is located at the inner bottom of the valve body, the sealing plate contacts the top of the limit plate, and a sealing gasket is installed in the middle of the sealing plate, one end of the spring is connected to the back of the sealing plate, and the other end is connected to the bottom of the fixed plate, the support rod is connected to the back of the sealing plate and passes through the rear fixed plate, and the air outlet is located above the sealing plate.

[0006] As a further solution of the present invention: the discharge pipe passes through the bottom of the oil storage barrel, the spiral blade is located in the middle of the discharge pipe, and the end passes through the bend of the discharge pipe, and two groups of transmission wheels are provided, and the transmission wheels are both installed on the spiral blade operating shaft and the first motor operating shaft, and are connected by belts.

[0007] As a further solution of the present invention: an oil inlet is installed above the sealing cover, a feed port is provided in the middle of the sealing cover, and a heating rod is installed at the bottom of the oil storage barrel.

[0008] As a further solution of the present invention: a second motor is installed on the upper surface of the sealing cover, and a stirring rod is installed on the operating shaft of the second motor.

[0009] As a further solution of the present invention: the bottom of the stirring rod is connected to the top of the support seat at the bottom of the heating barrel, and four groups of columns are provided under the support seat. A telescopic push rod is fixed to the bottom of the support seat, and a blocking plate is installed at the end of the telescopic push rod, and the blocking plate seals the entrance of the discharge pipe.

[0010] As a further solution of the present invention: a load-bearing column is installed around the outer periphery of the oil storage barrel, a placement plate is installed below the load-bearing column, and the first motor is mounted on the upper surface of the placement plate by screws.

[0011] By adopting the above technical solution, compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. When the utility model heats the thermal oil through the heating rod inside the oil storage barrel, the internal air pressure of the oil storage barrel will increase. At this time, the gas will push up the sealing plate in the valve body. The sealing plate will continue to rise under the squeeze of the gas. Once the sealing plate exceeds the top of the air outlet, the gas can be discharged from the air outlet. Since there is a spring behind the sealing plate, after the gas is released, the squeezing effect of the spring will cause the sealing plate to return to its original position, thereby maintaining the air pressure in the oil storage barrel stable and ensuring safety during the heating process.

[0013] 2. The utility model allows the heated sugar to flow out from the discharge pipe below. When it reaches the corner of the discharge pipe, the first motor starts to operate, driving the transmission wheel to rotate through the belt, so that the spiral blades rotate in the discharge pipe, avoiding the accumulation and blockage of sugar at the corner of the discharge pipe, thereby accelerating the discharge speed and improving the stability of the entire production process.

[0014] Other advantages, objectives and features of the present invention will be described in part in the following description and will be apparent to those skilled in the art based on an examination of the following or may be learned from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is an overall schematic diagram of an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the valve body in the embodiment of the present utility model;

[0017] Figure 3 This is a schematic cross-sectional view of a valve body in an embodiment of the present utility model;

[0018] Figure 4 This is a cross-sectional schematic diagram of a heating barrel in an embodiment of the present utility model;

[0019] Figure 5 This is a schematic diagram of the discharge pipe in the embodiment of the utility model;

[0020] Figure 6 This is a schematic cross-sectional view of the discharge pipe in an embodiment of the present utility model.

[0021] In the figure: 1. Oil storage barrel; 11. Oil inlet; 12. Heating rod; 2. Heating barrel; 3. Sealing cover; 31. Valve body; 32. Limit plate; 33. Sealing plate; 34. Support rod; 35. Spring; 36. Fixed plate; 37. Air outlet; 38. Feed inlet; 4. Discharge pipe; 41. Fixed frame; 42. Spiral blade; 43. Drive wheel; 44. Belt; 45. First motor; 5. Second motor; 51. Stirring rod; 6. Support seat; 61. Column; 62. Telescopic push rod; 63. Blocking plate; 7. Load-bearing column; 71. Placement plate. DETAILED DESCRIPTION

[0022] The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0023] In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0024] Please see the attached Figure 1 -Attached Figure 6The utility model is an intelligent oil heating equipment for saccharification equipment, including an oil storage barrel 1 and an internal heating barrel 2. A sealing cover 3 is installed above the oil storage barrel 1. The valve body 31 is firmly installed on the sealing cover 3. A limit plate 32 is installed inside the valve body 31, and a sealing plate 33 is placed above the limit plate 32. A supporting rod 34 and a spring 35 are installed on the back of the sealing plate 33. The supporting rod 34 extends upward and passes through a fixing plate 36 above. An air outlet 37 is provided around the valve body 31. At the same time, a discharge pipe 4 is connected to the bottom of the heating barrel 2, and a fixing frame 41 is installed at the end of the discharge pipe 4. This fixing frame 41 plays an important role in connecting and fixing the spiral blade 42. A transmission wheel 43 is installed at the end of the operating shaft of the spiral blade 42. The transmission wheel 43 is connected to the first motor 45 through a belt 44. This design makes the entire discharging process more efficient and stable.

[0025] In the first embodiment, the valve body 31 is located above the gap between the oil storage barrel 1 and the heating barrel 2, and is installed on the sealing cover 3. The limiting plate 32 is located at the bottom of the valve body 31. The sealing plate 33 contacts the top of the limiting plate 32, and a sealing gasket is installed in the middle of the sealing plate 33. One end of the spring 35 is connected to the back of the sealing plate 33, and the other end is connected to the bottom of the fixing plate 36. The supporting rod 34 is connected to the back of the sealing plate 33 and passes through the rear fixing plate 36. The air outlet 37 is located above the sealing plate 33. The discharge pipe 4 passes through the bottom of the oil storage barrel 1. The spiral blade 42 is located in the middle of the discharge pipe 4, and the end passes through the bend of the discharge pipe 4. Two groups of transmission wheels 43 are provided. The transmission wheels 43 are both installed on the operating shaft of the spiral blade 42 and the operating shaft of the first motor 45, and are connected by a belt 44.

[0026] Specifically, the valve body 31 is placed above the gap between the oil storage barrel 1 and the heating barrel 2, and is installed on the sealing cover 3. A limit plate 32 is provided at the inner bottom of the valve body 31, which provides a limit for the sealing plate 33. The sealing plate 33 contacts the upper part of the limit plate 32. In order to ensure good sealing, a sealing gasket is specially installed in the middle part of the sealing plate 33. One end of the spring 35 is firmly connected to the back of the sealing plate 33, and the other end is connected to the bottom of the fixing plate 36. The supporting rod 34 is also tightly connected to the back of the sealing plate 33 and passes through the rear fixing plate 36, further enhancing the stability of the structure, thereby maintaining the air pressure in the oil storage barrel 1 stable, and the discharge pipe 4 passes through the bottom of the oil storage barrel 1, and the end of the spiral blade 42 passes through the bend of the discharge pipe 4, which can effectively improve the discharge efficiency. There are two groups of transmission wheels 43, one group is installed on the operating shaft of the spiral blade 42, and the other group is installed on the operating shaft of the first motor 45, and the two groups of transmission wheels 43 are connected by a belt 44, thereby realizing efficient power transmission and ensuring the smooth progress of the discharging process. These structures and components cooperate with each other to provide a solid guarantee for the stable operation and efficient discharging of the oil heating intelligent equipment of the saccharification equipment. At the same time, the synergistic effect of the valve body 31, the sealing plate 33, the spring 35 and other components effectively maintains the stability of the air pressure in the oil storage barrel 1, ensuring the safety and reliability of the heating process; and the discharging system composed of the spiral blade 42, the transmission wheel 43, the belt 44 and the like avoids the accumulation and blockage of sugar at the corner of the discharge pipe 4, speeds up the discharging speed, and greatly improves the stability and efficiency of the entire production process.

[0027] In the second embodiment, an oil inlet 11 is installed above the sealing cover 3, a feed port 38 is provided in the middle of the sealing cover 3, a heating rod 12 is installed at the bottom of the oil storage barrel 1, a second motor 5 is installed on the upper surface of the sealing cover 3, a stirring rod 51 is installed on the operating shaft of the second motor 5, the bottom of the stirring rod 51 is connected to the top of the support seat 6 at the bottom of the heating barrel 2, a column 61 is provided below the support seat 6, and four groups are provided, a telescopic push rod 62 is fixed to the bottom of the support seat 6, a blocking plate 63 is installed at the end of the telescopic push rod 62, and the blocking plate 63 seals the entrance of the discharge pipe 4, a load-bearing column 7 is installed around the outside of the oil storage barrel 1, a placement plate 71 is installed below the load-bearing column 7, and the first motor 45 is mounted on the upper surface of the placement plate 71 by screws;

[0028] Specifically, an oil inlet 11 is installed above the sealing cover 3, through which heat transfer oil can be easily injected into the oil storage barrel 1. A feed port 38 is provided in the middle position of the sealing cover 3 for adding materials that need to be saccharified into the heating barrel 2. Heating rods 12 are installed at the bottom of the oil storage barrel 1. These heating rods 12 can provide a stable heat source for the heat transfer oil, thereby realizing indirect heating of the heating barrel 2. A second motor 5 is installed on the upper surface of the sealing cover 3, and a stirring rod 51 is installed on the operating shaft of the second motor 5. The bottom of the stirring rod 51 is connected to the support base 6 at the bottom of the heating barrel 2. The support base 6 Four groups of columns 61 are arranged below, and these columns 61 provide stable support for the support seat 6. A telescopic push rod 62 is fixed to the bottom of the support seat 6, and a blocking plate 63 is installed at the end of the telescopic push rod 62. The blocking plate 63 can effectively seal the entrance of the discharge pipe 4, so as to control the outflow of materials when needed. Load-bearing columns 7 are installed around the outer periphery of the oil storage barrel 1. These load-bearing columns 7 provide a stable support structure for the entire equipment. A placement plate 71 is installed below the load-bearing columns 7, and the first motor 45 is firmly mounted on the upper surface of the placement plate 71 by screws, ensuring the stability of the first motor 45 during operation.

[0029] Working principle:

[0030] First, heat transfer oil is injected into the oil storage barrel 1 through the oil inlet 11 above the sealing cover 3. At the same time, the material to be saccharified is put into the heating barrel 2 from the feed port 38. The heating rod 12 at the bottom of the oil storage barrel 1 starts to work to heat the heat transfer oil. As the temperature of the heat transfer oil increases, the heat is gradually transferred to the heating barrel 2 located inside the oil storage barrel 1, thereby indirectly heating the material in the heating barrel 2. During the heating process, due to the increase in temperature, the air pressure in the oil storage barrel 1 will gradually increase. At this time, the gas will push up the sealing plate 33 installed in the valve body 31 on the sealing cover 3. The sealing plate 33 continues to rise under the squeezing action of the gas. Once the sealing plate 33 exceeds the air outlet 37 around the valve body 31, the gas can be discharged from the air outlet 37. Since a spring 35 is provided at the back of the sealing plate 33, after the gas is released, the squeezing action of the spring 35 will cause the sealing plate 33 to return to its original position, thereby keeping the air pressure in the oil storage barrel 1 stable. The stirring rod 51 is driven by the second motor 5 on the upper surface of the sealing cover 3 to rotate, and the stirring rod 51 stirs the material in the heating barrel 2, so that the material is heated more evenly and the saccharification efficiency is improved. When the material completes the saccharification process in the heating barrel 2, the telescopic push rod 62 at the bottom of the support seat 6 contracts, driving the blocking plate 63 to leave the entrance of the discharge pipe 4, so that the saccharified material can flow from the heating barrel 2 into the discharge pipe 4, and the material flows out from the discharge pipe 4 below the heating barrel 2. When it reaches the corner of the discharge pipe 4, the first motor 45 on the upper surface of the placement plate 71 is operated. The first motor 45 drives the transmission wheel 43 installed at the end of the operating shaft of the spiral blade 42 to rotate through the belt 44, so that the spiral blade 42 runs in the discharge pipe 4. The spiral blade 42 can avoid the accumulation and blockage of sugar at the corner of the discharge pipe 4, speed up the discharge speed, and improve the stability of the entire production process. At this point, the entire work flow ends.

[0031] The above-mentioned front, back, left, right, up and down are all based on the Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.

[0033] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.

[0034] For those skilled in the art, it is possible to make various changes, modifications, substitutions and variations to these embodiments without departing from the principles and spirit of the present invention, and they still fall within the scope of protection of the present invention.

Claims

1. An intelligent oil heating device for a saccharification plant, comprising an oil storage barrel (1) and a heating barrel (2), wherein the heating barrel (2) is located inside the oil storage barrel (1), and a sealing cover (3) is installed above the oil storage barrel (1), characterized in that: A valve body (31) is installed on the sealing cover (3), a limit plate (32) is installed inside the valve body (31), a sealing plate (33) is installed above the limit plate (32), a support rod (34) and a spring (35) are installed on the back of the sealing plate (33), a fixing plate (36) passes through the top of the support rod (34), an air outlet (37) is opened around the valve body (31), a discharge pipe (4) is connected to the bottom of the heating barrel (2), a fixing frame (41) is installed at the end of the discharge pipe (4), a spiral blade (42) is connected and fixed to the fixing frame (41), a transmission wheel (43) is installed at the end of the operating shaft of the spiral blade (42), the transmission wheel (43) is connected to a belt (44), and the belt (44) is connected to a first motor (45).

2. The intelligent oil heating device for saccharification equipment according to claim 1, characterized in that: The valve body (31) is located above the gap between the oil storage barrel (1) and the heating barrel (2) and is installed on the sealing cover (3). The limit plate (32) is located at the bottom of the valve body (31). The sealing plate (33) contacts the top of the limit plate (32), and a sealing gasket is installed in the middle of the sealing plate (33). One end of the spring (35) is connected to the back of the sealing plate (33), and the other end is connected to the bottom of the fixing plate (36). The support rod (34) is connected to the back of the sealing plate (33) and passes through the rear fixing plate (36). The air outlet (37) is located above the sealing plate (33).

3. The intelligent oil heating device for saccharification equipment according to claim 1, characterized in that: The discharge pipe (4) passes through the bottom of the oil storage barrel (1), the spiral blade (42) is located in the middle of the discharge pipe (4), and the end thereof passes through the bend of the discharge pipe (4), and two sets of transmission wheels (43) are provided. The transmission wheels (43) are both installed on the operating shaft of the spiral blade (42) and the operating shaft of the first motor (45), and are connected by a belt (44).

4. The intelligent oil heating device for saccharification equipment according to claim 1, characterized in that: An oil inlet (11) is installed above the sealing cover (3), a feed port (38) is provided in the middle of the sealing cover (3), and a heating rod (12) is installed at the bottom of the oil storage barrel (1).

5. The intelligent oil heating device for saccharification equipment according to claim 1, characterized in that: A second motor (5) is mounted on the upper surface of the sealing cover (3), and a stirring rod (51) is mounted on the operating shaft of the second motor (5).

6. The intelligent oil heating device for saccharification equipment according to claim 5, characterized in that: The bottom of the stirring rod (51) is connected to the top of the bottom support seat (6) of the heating barrel (2). Four groups of columns (61) are provided below the support seat (6). A telescopic push rod (62) is fixed to the bottom of the support seat (6). A blocking plate (63) is installed at the end of the telescopic push rod (62). The blocking plate (63) seals the entrance of the discharge pipe (4).

7. The intelligent oil heating device for saccharification equipment according to claim 1, characterized in that: A load-bearing column (7) is installed around the outer periphery of the oil storage barrel (1), a placement plate (71) is installed below the load-bearing column (7), and the first motor (45) is mounted on the upper surface of the placement plate (71) by screws.

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