Induction type automatic needle shearing device
The design of the photoelectric sensor and servo-driven shears of the inductive automatic needle cutting device solves the problems of inconvenience of manual cutting and risk of needle stick injuries in sharp instrument handling, and realizes automatic and safe cutting of sharp instruments.
Patent Information
- Application Number
- CN202422264253.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-17
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-17
AI Technical Summary
In the existing technology, sharp object handling requires manual cutting, which is inconvenient to operate and poses a risk of needlestick injuries, and is not safe enough.
An inductive automatic needle cutting device was designed, which uses a photoelectric sensor and a servo to drive the shears to achieve automatic cutting. It is equipped with a voice reminder function. The photoelectric sensor detects the sharp tip and controls the opening and closing of the shears. The servo drives the turntable to achieve the cutting action, and the cut sharp tips are automatically collected.
It realizes automatic cutting without manual operation, improves safety, avoids needle stick injuries, and improves the degree of automation and safety.
Smart Images

Figure CN223382482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical auxiliary equipment, in particular to an induction type automatic needle cutting device. Background Art
[0002] A sharps box is a medical storage box used to collect sharp objects such as syringes, small glassware, blades, suture needles, etc. Sharps boxes are usually made of new polypropylene material and do not contain PVC. They are convenient, safe, non-toxic, puncture-resistant, leak-proof, and easy to incinerate at high temperatures.
[0003] Currently, in clinical practice, a pair of scissors is required to manually cut off the sharp tip and throw the sharp instrument into a sharps box. This is inconvenient and increases the workload of nurses. There is also a risk of needlestick injuries during the process, which is not very safe. Utility Model Content
[0004] The purpose of the utility model is to provide an induction type automatic needle cutting device with a voice reminder function to avoid needle stick injuries, and no manual operation is required for cutting, which effectively avoids needle stick injuries and has the characteristics of high safety and high degree of automation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an induction-type automatic needle cutting device, comprising a vertical plate, an outer wall of the vertical plate is installed with an automatic shearing mechanism, the automatic shearing mechanism comprises a mounting plate fixedly connected to the outer wall of the vertical plate, a movable sleeve is fixedly connected to the right side of the lower end face of the mounting plate, the inner side of the movable sleeve is movably connected to two symmetrically arranged shears through a pin shaft, the two shears are fixedly connected to a cutting knife on opposite sides of the two shears, a shaft sleeve is fixedly connected to the middle of the lower end face of the mounting plate, a movable shaft is slidably connected to the inside of the shaft sleeve, one end of the movable shaft is fixedly connected to a push-pull member, both ends of the push-pull member are fixedly connected to guide rods, guide grooves are provided on the outer walls of the two shears, and the two guide rods are movably connected to the inside of the two guide grooves respectively.
[0006] In order to drive the movable shaft to move, as an induction-type automatic needle cutting device of the utility model, the left side of the lower end face of the mounting plate is rotatably connected to a turntable, the outer wall periphery of the turntable is fixedly connected to a rotating rod, the other end of the movable shaft is fixedly connected to a movable frame, and the rotating rod is movably connected to the inner side of the movable frame.
[0007] In order to provide power to the automatic shearing mechanism, as an induction-type automatic needle shearing device preferred in the present invention, a servo is installed on the upper end surface of the mounting plate, and the output end of the servo is fixedly connected to the turntable.
[0008] In order to facilitate the guidance of the infusion needle, an induction-type automatic needle cutting device is preferably used in the present invention. A connecting plate is fixedly connected to the upper outer wall of the vertical plate, and a guide port is fixedly connected to the other end of the connecting plate. The guide port is located directly above the two cutters, and a photoelectric sensor is installed on the inner side wall of the guide port. A sealing cover is movably connected to the top of the guide port.
[0009] In order to facilitate voice reminders and control of the automatic cutting mechanism, an induction-type automatic needle cutting device is preferably used in the present invention. A control unit and a battery are installed on the other side of the outer wall of the vertical plate. The control unit includes a single-chip microcomputer and a voice broadcast board. The voice broadcast board includes a volume adjustment module, a USB input module and a storage device. The voice broadcast board, the servo and the photoelectric sensor are all electrically connected to the single-chip microcomputer.
[0010] In order to facilitate the removal of the syringe needle, as an induction-type automatic needle cutting device of the present invention, the bottom of the vertical plate is fixedly connected to a base.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0012] When the sharp tip needs to be cut, the sealing cover is opened and the sharp tip is extended into the guide port. When the sharp tip passes the photoelectric sensor, the photoelectric sensor transmits a signal to the single-chip microcomputer. The single-chip microcomputer receives the signal and controls the voice broadcast board to issue a voice prompt, such as: "Be careful, avoid needlestick injuries." Each voice reminder is broadcast twice, so as to remind medical staff in time to avoid needlestick injuries.
[0013] The servo drives the turntable to rotate 360 degrees, and the movable shaft performs a complete push-pull action, thereby driving the push-pull parts to push and pull. When the guide rod is pulled backward inside the guide groove, the two shears are driven to open to both sides. When the guide rod is pushed forward inside the guide groove, the two shears are re-closed to each other and closed, thereby realizing a unit shearing action. Therefore, the sharp heads can be automatically sheared, and the sheared sharp heads fall into the sharps box for collection, realizing automatic shearing with a high degree of automation. No manual operation is required for shearing, which effectively avoids needle stick injuries and has high safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is the overall main structural diagram of the utility model;
[0015] Figure 2 This is a bottom view of the automatic shearing mechanism of the utility model;
[0016] Figure 3 This is a bottom view of the structure of the automatic shearing mechanism of the utility model in the open state.
[0017] In the figure: 1. Vertical plate; 2. Base; 3. Mounting plate; 4. Movable sleeve; 5. Pin; 6. Pliers; 7. Cutter; 8. Bushing; 9. Movable shaft; 10. Push-pull member; 11. Guide rod; 12. Guide groove; 13. Turntable; 14. Turning rod; 15. Movable frame; 16. Servo; 17. Guide port; 18. Photoelectric sensor; 19. Control unit; 20. Battery; 21. Connecting plate. DETAILED DESCRIPTION
[0018] See also Figures 1 to 3 , an induction-type automatic needle cutting device, comprising a vertical plate 1, an automatic shearing mechanism is installed on the outer wall of the vertical plate 1, the automatic shearing mechanism comprises a mounting plate 3 fixedly connected to the outer wall of the vertical plate 1, a movable sleeve 4 is fixedly connected to the right side of the lower end face of the mounting plate 3, the inner side of the movable sleeve 4 is movably connected to two symmetrically arranged shears 6 through a pin shaft 5, the two shears 6 are fixedly connected to a cutter 7 on the opposite side, a shaft sleeve 8 is fixedly connected to the middle part of the lower end face of the mounting plate 3, a movable shaft 9 is slidably connected to the inside of the shaft sleeve 8, one end of the movable shaft 9 is fixedly connected to a push-pull member 10, both ends of the push-pull member 10 are fixedly connected to a guide rod 11, the outer walls of the two shears 6 are provided with guide grooves 12, and the two guide rods 11 are movably connected to the inside of the two guide grooves 12 respectively.
[0019] In this embodiment: when it is necessary to cut the sharp head, the device is placed above the sharps box, the sealing cover is opened, and the sharp head is extended into the guide port 17. When the sharp head passes the photoelectric sensor 18, the photoelectric sensor 18 transmits a signal to the single-chip microcomputer, which receives the signal and controls the voice broadcast board to give a voice prompt, such as: "Be careful, avoid needle sticks", and each voice reminder is broadcast twice, so as to remind medical staff in time to avoid needle sticks. After the voice reminder ends, the single-chip microcomputer controls the steering gear 16 to move, and the steering gear 16 drives the turntable 13 to rotate. When the turntable 13 rotates, it drives the rotating rod 14 to rotate around the center of the turntable 13, thereby driving the movable frame 15 to move in the horizontal direction. 15 further drives the movable shaft 9 to move in the horizontal direction, the movable shaft 9 drives the push-pull member 10 to move, the servo 16 drives the turntable 13 to rotate 360 degrees, the movable shaft 9 performs a complete push-pull action, thereby driving the push-pull member 10 to push and pull, and when the guide rod 11 is pulled backward inside the guide groove 12, the two shearing pliers 6 are driven to open to both sides, and when the guide rod 11 is pushed forward inside the guide groove 12, the two shearing pliers 6 are re-closed to each other and closed, thereby realizing a unit shearing action, so that the sharp head can be automatically sheared, and the sheared sharp head falls into the sharp tool box for collection, realizing automatic shearing, with a high degree of automation, no manual operation is required for shearing, effectively avoiding needle stick injuries, and high safety.
[0020] As a technical optimization solution of the present invention, a turntable 13 is rotatably connected to the left side of the lower end face of the mounting plate 3, a rotating rod 14 is fixedly connected to the periphery of the outer wall of the turntable 13, the other end of the movable shaft 9 is fixedly connected to a movable frame 15, and the rotating rod 14 is movably connected to the inner side of the movable frame 15.
[0021] In this embodiment, when the turntable 13 rotates, the turning rod 14 is driven to rotate with the turntable 13 as the center. When the turning rod 14 is located at the front half of the turntable 13 and rotates, it drives the movable shaft 9 to be pulled backward. When the turning rod 14 is located at the rear plate part of the turntable 13 and rotates, it drives the movable shaft 9 to be pushed forward, thereby realizing the opening and closing of the pliers 6.
[0022] As a technical optimization solution of the present invention, a steering gear 16 is installed on the upper end surface of the mounting plate 3 , and the output end of the steering gear 16 is fixedly connected to the turntable 13 .
[0023] In this embodiment, the output end of the servo 16 is fixedly connected to the turntable 13 to facilitate the rotation of the turntable 13.
[0024] As a technical optimization solution of the present invention, a connecting plate 21 is fixedly connected to the upper outer wall of the vertical plate 1, and the other end of the connecting plate 21 is fixedly connected to a guide port 17. The guide port 17 is located directly above the two cutters 7. A photoelectric sensor 18 is installed on the inner side wall of the guide port 17, and a sealing cover is movably connected to the top of the guide port 17.
[0025] In this embodiment: when the sharp instrument head needs to be cut, the sealing cover is opened and the sharp instrument head is extended into the guide port 17. When the sharp instrument head passes through the photoelectric sensor 18, the photoelectric sensor 18 transmits a signal to the single-chip microcomputer. The single-chip microcomputer receives the signal and controls the voice broadcast board to give a voice prompt, and controls the automatic cutting mechanism to cut.
[0026] As a technical optimization solution of the present invention, a control unit 19 and a battery 20 are installed on the other side of the outer wall of the vertical board 1. The control unit 19 includes a single-chip microcomputer and a voice broadcast board. The voice broadcast board includes a volume adjustment module, a USB input module and a storage device. The voice broadcast board, the servo 16 and the photoelectric sensor 18 are all electrically connected to the single-chip microcomputer.
[0027] In this embodiment: the voice broadcast board is used for voice reminders, the single-chip microcomputer receives the signal of the photoelectric sensor 18 and controls the operation of the servo 16, the volume adjustment module is convenient for adjusting the volume of the speaker of the voice broadcast board, and is more convenient to use. The USB input module is convenient for uploading different voice signals in MP3, MP4 and other formats, which is convenient for modifying the voice reminder signal in the future, and the storage is convenient for storing the uploaded voice signals.
[0028] As a technical optimization solution of the present invention, the bottom of the vertical plate 1 is fixedly connected to the base 2.
[0029] In this embodiment, the bottom of the vertical plate 1 is fixedly connected to the base 2, which is convenient for supporting and fixing the entire device and improving stability.
[0030] Working principle: When it is necessary to cut the sharp head, place the device on top of the sharps box, open the sealing cover, and extend the sharp head into the guide port 17. When the sharp head passes the photoelectric sensor 18, the photoelectric sensor 18 transmits a signal to the single-chip microcomputer. The single-chip microcomputer receives the signal and controls the voice broadcast board to give a voice prompt, such as: "Be careful, avoid needle sticks". Each voice reminder is broadcast twice, so as to remind medical staff in time to avoid needle sticks. After the voice reminder ends, the single-chip microcomputer controls the servo 16 to move, and the servo 16 drives the turntable 13 to rotate. When the turntable 13 rotates, it drives the rotating rod 14 to rotate around the center of the turntable 13, thereby driving the movable frame 15 to move in the horizontal direction. The movable frame 15 further drives the movable shaft 9 to move in the horizontal direction, the movable shaft 9 drives the push-pull member 10 to move, the servo 16 drives the turntable 13 to rotate 360 degrees, the movable shaft 9 performs a complete push-pull action, thereby driving the push-pull member 10 to push and pull, and when the guide rod 11 is pulled backward inside the guide groove 12, the two shearing pliers 6 are driven to open to both sides, and when the guide rod 11 is pushed forward inside the guide groove 12, the two shearing pliers 6 are re-closed to each other and closed, thereby realizing a unit shearing action, so that the sharp head can be automatically sheared, and the sheared sharp head falls into the sharp tool box for collection, realizing automatic shearing, with a high degree of automation, no manual operation is required for shearing, effectively avoiding needle stick injuries, and high safety.
[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An induction type automatic needle cutting device, comprising a vertical plate (1), characterized in that: The outer wall of the vertical plate (1) is installed with an automatic shearing mechanism, and the automatic shearing mechanism includes a mounting plate (3) fixedly connected to the outer wall of the vertical plate (1), a movable sleeve (4) fixedly connected to the right side of the lower end surface of the mounting plate (3), and two symmetrically arranged shearing pliers (6) are movably connected to the inner side of the movable sleeve (4) through a pin shaft (5), and the two opposite sides of the two shearing pliers (6) are fixedly connected with a cutter (7), and the middle part of the lower end surface of the mounting plate (3) is fixedly connected with a shaft sleeve (8), and the interior of the shaft sleeve (8) is slidably connected with a movable shaft (9), one end of the movable shaft (9) is fixedly connected with a push-pull member (10), and both ends of the push-pull member (10) are fixedly connected with a guide rod (11), and the outer walls of the two shearing pliers (6) are provided with a guide groove (12), and the two guide rods (11) are movably connected to the inside of the two guide grooves (12).
2. The induction type automatic needle cutting device according to claim 1, characterized in that: The left side of the lower end surface of the mounting plate (3) is rotatably connected to a turntable (13), the outer wall periphery of the turntable (13) is fixedly connected to a turntable rod (14), the other end of the movable shaft (9) is fixedly connected to a movable frame (15), and the turntable rod (14) is movably connected to the inner side of the movable frame (15).
3. The induction type automatic needle cutting device according to claim 2, characterized in that: A steering gear (16) is mounted on the upper end surface of the mounting plate (3), and an output end of the steering gear (16) is fixedly connected to the turntable (13).
4. The induction type automatic needle cutting device according to claim 3, characterized in that: A connecting plate (21) is fixedly connected to the upper portion of the outer wall of the vertical plate (1); a guide opening (17) is fixedly connected to the other end of the connecting plate (21); the guide opening (17) is located directly above the two cutters (7); a photoelectric sensor (18) is installed on the inner side wall of the guide opening (17); and a sealing cover is movably connected to the top end of the guide opening (17).
5. The induction type automatic needle cutting device according to claim 4, characterized in that: A control unit (19) and a battery (20) are installed on the other side of the outer wall of the vertical plate (1); the control unit (19) includes a single-chip microcomputer and a voice broadcast board; the voice broadcast board includes a volume adjustment module, a USB input module and a storage device; the voice broadcast board, the steering gear (16) and the photoelectric sensor (18) are all electrically connected to the single-chip microcomputer.
6. The induction type automatic needle cutting device according to claim 1, characterized in that: The bottom of the vertical plate (1) is fixedly connected to a base (2).