Anti-cracking lens mounting device for machine vision
By designing the load-bearing installation components, displacement clamping components and adsorption stabilization components, and utilizing the coordination of electric push rods and vacuum suction cups, the problem of buffer deformation caused by height difference during lens installation is solved, achieving stable positioning and anti-crack effects for the lenses.
Patent Information
- Application Number
- CN202422802453.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Due to the different heights of the two ends and the center of the lens in the basic lens mounting device, the buffer parts are prone to large deformation, resulting in limited buffering performance and average anti-breakage protection performance.
The load-bearing mounting assembly, displacement clamping assembly and adsorption stabilization assembly are adopted, and the vacuum adsorption and air pressure control of the lens are achieved through the cooperation of the electric push rod, vacuum generator and vacuum suction cup to avoid lens breakage.
The lens is stably positioned and installed, which prevents the lens from being broken due to excessive compression during installation and improves the anti-breakage protection performance.
Smart Images

Figure CN223383384U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of machine vision accessories, in particular to an anti-crack machine vision lens mounting device. Background Art
[0002] The use of lenses and mirrors in machine vision systems stems primarily from their crucial role in the imaging process. Lenses are the "eyes" of a machine vision system, their primary function being to focus the optical image of the target object onto the photosensitive surface of an image sensor (such as a CCD or CMOS), thereby enabling high-quality image capture. Lens quality directly impacts the overall performance of the vision system, including image clarity, resolution, contrast, and depth of field. As part of the lens, mirrors are responsible for refracting and focusing light, thereby ensuring image quality.
[0003] In order to prevent damage to the lens due to hard contact, basic lens mounting devices generally use rubber or sponge buffers to contact the lens surface. However, due to the different heights at both ends and the center of the lens, the buffers often undergo significant deformation. When the over-compressed buffer contacts the lens, the cushioning performance is limited, and the anti-breakage protection performance is general, which has certain limitations.
[0004] In summary, a crack-proof machine vision lens mounting device is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0006] In view of the above problems and / or the problems existing in the prior art, the present utility model is proposed.
[0007] Therefore, the technical problem to be solved by the present invention is that the basic lens mounting device often causes a large deformation of the buffer part due to the different heights of the two ends and the center of the lens. When the over-compressed buffer part contacts the lens, the buffering performance is limited and the anti-breakage protection performance is general, which poses certain restrictive problems.
[0008] To solve the above technical problems, the present invention provides the following technical solutions: a crack-resistant machine vision lens mounting device, comprising a load-bearing mounting assembly, the load-bearing mounting assembly comprising a base, a placement plate slidably mounted through the top of the front side of the base, and a load-bearing frame fixedly connected to the top of the base;
[0009] A displacement clamping assembly is installed in the inner cavity of the base, and the displacement clamping assembly includes a double-headed screw, and displacement plates are threadedly sleeved on both the left and right sides of the double-headed screw surface, and a positioning seat is provided on one side of the displacement plate;
[0010] An adsorption stabilization component is installed on a carrier frame, and the adsorption stabilization component includes an electric push rod, the output end of the electric push rod is fixedly connected to a horizontal plate, and a hollow sleeve, a vacuum generator and an air pump are respectively installed on the surface of the horizontal plate, and a sleeve is installed on the bottom of the hollow sleeve, and an air pressure sensor, a sliding rod and an auxiliary suction cup are respectively installed on the surface of the sleeve, and a vacuum suction cup is installed on the bottom of the vacuum generator.
[0011] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, a receiving groove is opened through the center of the bottom of the base, and the double-headed screw is movably installed in the receiving groove.
[0012] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, the bottom of the positioning seat is a convex setting, and the surface of the base is provided with a sliding groove.
[0013] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, one side of the displacement plate is fixedly connected to a T-block, and the top of the displacement plate is provided with a T-slot for use with the T-block.
[0014] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, the electric push rod bolt is installed on the top of the supporting frame, and the cross plate is located at the bottom of the supporting frame.
[0015] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, the air outlet of the air pump is connected to the inner cavity of the hollow sleeve, there are two hollow sleeves, and a short tube is connected between the two hollow sleeves.
[0016] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, the top of the sleeve is connected to a solenoid valve, and the top of the solenoid valve is connected to the bottom of the inner cavity of the hollow sleeve.
[0017] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, the air pressure sensor is fixedly mounted on the sleeve, and the detection end of the air pressure sensor extends into the sleeve.
[0018] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, the surface of the sliding rod is in sliding contact with the connection of the sleeve, and the auxiliary suction cup is located at the bottom of the sleeve.
[0019] As a preferred solution of the anti-breakage machine vision lens mounting device of the utility model, the vacuum generator screw is installed at the center of the top of the horizontal plate, and the air inlet end of the vacuum generator is connected to the top of the vacuum suction cup.
[0020] The beneficial effects of the utility model are as follows: by arranging a placement plate, a storage groove, a displacement clamping component and an adsorption stabilization component, it has the advantage of stable adsorption, can control the extension of the electric push rod, and the vacuum generator cooperates with the vacuum suction cup to perform vacuum adsorption on the center of the lens, and then controls the air pump to let gas in, so that the auxiliary suction cup gradually moves down and adsorbs the side of the lens, ensuring the stability of the lens positioning and installation, and can effectively prevent the lens from breaking. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:
[0022] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0023] Figure 2 This is a sectional perspective view of the structure of the utility model;
[0024] Figure 3 This is a three-dimensional schematic diagram of the adsorption stabilization component of the utility model;
[0025] Figure 4 This is a three-dimensional diagram of the displacement clamping assembly of the utility model when separated. DETAILED DESCRIPTION
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0028] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0029] Furthermore, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0030] Example 1
[0031] Reference Figures 1 to 4 The present embodiment provides a break-proof machine vision lens mounting device, including a load-bearing mounting assembly 100, which includes a base 101, a placement plate 101b is slidably mounted through the top of the front side of the base 101, and a load-bearing frame 101a is fixedly connected to the top of the base 101.
[0032] Furthermore, a receiving groove 101d is formed through the center of the bottom of the base 101 .
[0033] Furthermore, a sliding groove 101 c is formed on the surface of the base 101 .
[0034] It also includes a displacement clamping component 200, which is installed in the inner cavity of the base 101. The displacement clamping component 200 includes a double-headed screw 201, and displacement plates 201a are threadedly sleeved on both sides of the surface of the double-headed screw 201. A positioning seat 202 is provided on one side of the displacement plate 201a.
[0035] Furthermore, the double-headed screw 201 is movably installed in the receiving groove 101d.
[0036] Furthermore, the bottom of the positioning seat 202 is a raised configuration.
[0037] Furthermore, a T-shaped block 202a is fixedly connected to one side of the displacement plate 201a, and a T-shaped slot 201a-1 for use with the T-shaped block 202a is formed on the top of the displacement plate 201a.
[0038] It also includes an adsorption stabilization component 300, which is installed on the carrier frame 101a. The adsorption stabilization component 300 includes an electric push rod 301, and the output end of the electric push rod 301 is fixedly connected to the horizontal plate 301a. The surface of the horizontal plate 301a is respectively installed with a hollow sleeve 301a-1, a vacuum generator 301a-2 and an air pump 301a-3, and the bottom of the hollow sleeve 301a-1 is installed with a sleeve 301a-1a, and the surface of the sleeve 301a-1a is respectively installed with an air pressure sensor 301a-1a1, a sliding rod 301a-1a2 and an auxiliary suction cup 301a-1a3, and the bottom of the vacuum generator 301a-2 is installed with a vacuum suction cup 301a-2a.
[0039] Furthermore, the electric push rod 301 is bolted to the top of the support frame 101a, and the cross plate 301a is located at the bottom of the support frame 101a.
[0040] Furthermore, the air outlet of the air pump 301a-3 is connected to the inner cavity of the hollow sleeve 301a-1. There are two hollow sleeves 301a-1, and a short tube 301a-1c is connected between the two hollow sleeves 301a-1.
[0041] Furthermore, the top of the sleeve 301a-1a is connected to the solenoid valve 301a-1b, and the top of the solenoid valve 301a-1b is connected to the bottom of the inner cavity of the hollow sleeve 301a-1.
[0042] Furthermore, the air pressure sensor 301a-1a1 is fixedly mounted on the sleeve 301a-1a, and the detection end of the air pressure sensor 301a-1a1 extends into the sleeve 301a-1a.
[0043] Furthermore, the surface of the sliding rod 301a-1a2 is in sliding contact with the connection portion of the sleeve 301a-1a, and the auxiliary suction cup 301a-1a3 is located at the bottom of the sleeve 301a-1a.
[0044] Furthermore, the vacuum generator 301a-2 is screwed to the center of the top of the horizontal plate 301a, and the air inlet end of the vacuum generator 301a-2 is connected to the top of the vacuum suction cup 301a-2a.
[0045] It should be noted that a sponge pad is fixedly connected to the center of the top of the placement plate 101b to elastically support the lens to prevent the lens from being damaged or broken due to hard contact friction;
[0046] The left and right sides of the double-headed screw 201 are smooth and movably connected to the base 101 through bearings. This design can effectively ensure the rotational stability of the double-headed screw 201. A handwheel is fixedly connected to the right end of the double-headed screw 201 and located on the right side of the base 101 to facilitate the staff to drive the double-headed screw 201 to rotate.
[0047] A convex ring is fixed on the top of the sliding rod 301a-1a2, and an auxiliary groove is opened at the center of the inner cavity of the sleeve 301a-1a. The outer ring of the convex ring slides and contacts the inner wall of the auxiliary groove to form a seal. The convex ring and the auxiliary groove cooperate to prevent the sliding rod 301a-1a2 from excessive displacement and separation from the sleeve 301a-1a.
[0048] By providing the placement plate 101b, the lens can be placed and carried, and can be pushed in and out flexibly. By providing the slide groove 101c, the displacement of the displacement plate 201a can be guided to ensure the stability of the displacement plate 201a. By providing the storage groove 101d, the installation space requirements of the double-headed screw 201 and the displacement space requirements of the displacement plate 201a can be met. By providing the T-slot 201a-1 and the T-block 202a, the positioning seat 202 can be installed quickly and accurately. By providing the hollow sleeve 301a-1 and the short tube 301a-1c, the incoming gas can be diverted and transmitted to multiple sleeves 301 In a-1a, by providing an air pressure sensor 301a-1a1, the air pressure in the sleeve 301a-1a can be detected in real time. By providing an auxiliary suction cup 301a-1a3, it can contact the side of the lens to achieve the function of auxiliary adsorption. By providing the sleeve 301a-1a and the sliding rod 301a-1a2, the auxiliary suction cup 301a-1a3 can be flexibly moved up and down. By providing a vacuum generator 301a-2 and a vacuum suction cup 301a-2a, when the vacuum generator 301a-2 is in the working state, the vacuum suction cup 301a-2a can contact the top of the lens to perform vacuum adsorption.
[0049] In actual application, the device is equipped with a controller, and the electric push rod 301, vacuum generator 301a-2, air pump 301a-3, air pressure sensor 301a-1a1, and solenoid valve 301a-1b are all electrically connected to the controller;
[0050] In actual application, a mounting block is fixedly connected to the left side of the horizontal plate 301a, and the air pump 301a-3 is fixed to the mounting block by bolts.
[0051] During use, all components are in the initial installation state. First, according to the specifications of the lens, a suitable positioning seat 202 is selected, and with the cooperation of the T-block 202a and the T-slot 201a-1, the positioning seat 202 is stably and quickly installed on the displacement plate 201a. Then the lens is placed at the top center of the placement plate 101b, and the placement plate 101b is pushed into the base 101 so that the lens is located at the bottom of the vacuum suction cup 301a-2a and the auxiliary suction cup 301a-1a3. At this time, the electric push rod 301 is controlled to extend and work, so that the horizontal plate 301a gradually moves downward, and the vacuum suction cup 301a-2a first contacts the lens. Then the vacuum generator 301a-2 is controlled to work and cooperate with the vacuum suction cup 301a-2a to complete the vacuum adsorption of the lens. Then, the detection pressure value of the air pressure sensor 301a-1a1 is set to control the air pump 301a-3 to work and the solenoid valve 301a-3 to work. 01a-1b is opened, so that the gas is transmitted through the hollow sleeve 301a-1 and the short tube 301a-1c and enters the multiple sleeves 301a-1a. The air pressure gradually increases, and the sliding rod 301a-1a2 gradually moves downward until the bottom of the auxiliary suction cup 301a-1a3 contacts and adsorbs the lens. As the gas continues to flow in, the auxiliary suction cup 301a-1a3 cannot move further downward, so the air pressure in the sleeve 301a-1a gradually increases, and the auxiliary suction cup 301a-1a3 fits more and more tightly with the lens. When the corresponding air pressure sensor 301a-1a1 detects that the air pressure reaches the preset value, the signal is transmitted to the controller, and the controller automatically controls the corresponding solenoid valve 301a-1b to close to avoid damage and breakage of the lens due to overpressure, until the multiple auxiliary suction cups 301a-1a3 complete the multi-position adsorption of the lens to ensure the stability of the lens installation.
[0052] In summary, by setting the placement plate 101b, the storage groove 101d, the displacement clamping assembly 200 and the adsorption stabilization assembly 300, it has the advantage of stable adsorption, can control the electric push rod 301 to extend to work, and the vacuum generator 301a-2 cooperates with the vacuum suction cup 301a-2a to perform vacuum adsorption on the center of the lens, and then controls the air pump 301a-3 to work and let the gas in, so that the auxiliary suction cup 301a-1a3 gradually moves down and adsorbs the side of the lens, ensuring the stability of the lens positioning and installation, and can effectively prevent the lens from breaking.
[0053] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0054] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0055] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.
[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A crack-resistant machine vision lens mounting device, characterized by: include, A load-bearing installation assembly (100), the load-bearing installation assembly (100) comprising a base (101), a placement plate (101b) being slidably installed through the top of the front side of the base (101), and a load-bearing frame (101a) being fixedly connected to the top of the base (101); A displacement clamping assembly (200), the displacement clamping assembly (200) being mounted in the inner cavity of the base (101), the displacement clamping assembly (200) comprising a double-headed screw (201), displacement plates (201a) being threadedly sleeved on both left and right sides of the surface of the double-headed screw (201), and a positioning seat (202) being provided on one side of the displacement plate (201a); An adsorption stabilization component (300) is installed on a carrier frame (101a). The adsorption stabilization component (300) comprises an electric push rod (301). The output end of the electric push rod (301) is fixedly connected to a transverse plate (301a). A hollow sleeve (301a-1), a vacuum generator (301a-2) and an air pump (301a-3) are respectively installed on the surface of the transverse plate (301a). A sleeve (301a-1a) is installed at the bottom of the hollow sleeve (301a-1). An air pressure sensor (301a-1a1), a sliding rod (301a-1a2) and an auxiliary suction cup (301a-1a3) are respectively installed on the surface of the sleeve (301a-1a). A vacuum suction cup (301a-2a) is installed at the bottom of the vacuum generator (301a-2).
2. The anti-breakage machine vision lens mounting device according to claim 1, characterized in that: A receiving groove (101d) is provided through the center of the bottom of the base (101), and the double-headed screw (201) is movably installed in the receiving groove (101d).
3. The anti-crack machine vision lens mounting device according to claim 1 or 2, characterized in that: The bottom of the positioning seat (202) is convex, and a sliding groove (101c) is provided on the surface of the base (101).
4. The anti-breakage machine vision lens mounting device according to claim 3, characterized in that: A T-shaped block (202a) is fixedly connected to one side of the displacement plate (201a), and a T-shaped slot (201a-1) for use with the T-shaped block (202a) is provided on the top of the displacement plate (201a).
5. The anti-breakage machine vision lens mounting device according to claim 4, characterized in that: The electric push rod (301) is bolted to the top of the carrier (101a), and the transverse plate (301a) is located at the bottom of the carrier (101a).
6. The anti-breakage machine vision lens mounting device according to claim 5, characterized in that: The air outlet end of the air pump (301a-3) is in communication with the inner cavity of the hollow sleeve (301a-1). There are two hollow sleeves (301a-1), and a short tube (301a-1c) is in communication between the two hollow sleeves (301a-1).
7. The anti-breakage machine vision lens mounting device according to claim 6, characterized in that: The top of the sleeve (301a-1a) is connected to a solenoid valve (301a-1b), and the top of the solenoid valve (301a-1b) is connected to the bottom of the inner cavity of the hollow sleeve (301a-1).
8. The anti-breakage machine vision lens mounting device according to claim 7, characterized in that: The air pressure sensor (301a-1a1) is fixedly mounted on the sleeve (301a-1a), and a detection end of the air pressure sensor (301a-1a1) extends into the sleeve (301a-1a).
9. The anti-breakage machine vision lens mounting device according to any one of claims 6 to 8, characterized in that: The surface of the sliding rod (301a-1a2) is in sliding contact with the connection point of the sleeve (301a-1a), and the auxiliary suction cup (301a-1a3) is located at the bottom of the sleeve (301a-1a).
10. The anti-breakage machine vision lens mounting device according to claim 9, characterized in that: The vacuum generator (301a-2) is screw-mounted at the center of the top of the transverse plate (301a), and the air inlet end of the vacuum generator (301a-2) is communicated with the top of the vacuum suction cup (301a-2a).