Color master batch granulating device
By using a combination of electric cutters and ultrasonic generators in the masterbatch granulation device, the problems of low cutting efficiency and high maintenance costs are solved, faster cutting speed, less debris generation and higher particle uniformity are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422843818.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing masterbatch granulation devices have low cutting efficiency and high maintenance costs. Traditional mechanical cutting methods are prone to generating debris and wear.
The electric cutter is designed with double-sided blades and an ultrasonic generator is used to pre-treat the particles before cutting to soften the particle surface, thereby improving cutting efficiency and reducing debris generation.
It speeds up the cutting speed, reduces the generation of debris, improves the uniformity of particle size and cutting accuracy, extends the service life of the electric cutter and reduces maintenance costs.
Smart Images
Figure CN223383750U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch production, in particular to a masterbatch granulating device. Background Art
[0002] In the masterbatch production process, granulation is one of the key process links. At present, a granulation device widely used in the market mainly includes a lathe, a screw extruder and a simple cutting mechanism. Among them, the lathe is used to support and fix the raw materials, the screw extruder is responsible for extruding the raw materials and initially forming them into granules, and the cutting mechanism cuts the extruded granules to achieve the required size.
[0003] However, the existing technical solutions have the following disadvantages:
[0004] Low cutting efficiency: Traditional cutting mechanisms often use a single mechanical cutting method, which has a slow cutting speed and easily generates debris, affecting production efficiency.
[0005] High maintenance cost: The cutting mechanism is prone to wear and tear and requires frequent replacement and maintenance, which increases production costs. Utility Model Content
[0006] The purpose of the utility model is to provide a masterbatch granulating device to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a masterbatch granulation device, comprising a lathe, a screw extruder and a gantry, wherein a reduction motor is installed on one side of the top of the lathe, a screw extruder is installed on the other side of the top of the lathe, a feed hopper is installed on one side of the top of the screw extruder, a granulation head is installed on the output end of the screw extruder, a gantry is installed on one side of the top of the lathe, an electric cutter is arranged inside the gantry, an ultrasonic generator is arranged on one side of the electric cutter, and the electric cutter adopts a double-sided blade design.
[0008] Preferably, the output end of the reduction motor is in transmission connection with the input end of the screw extruder.
[0009] Preferably, two sets of supporting legs are installed on both sides of the bottom of the lathe.
[0010] Preferably, the reduction motor, electric cutter and ultrasonic generator are electrically connected to the external controller.
[0011] In summary, this application has the following beneficial technical effects:
[0012] The utility model uses ultrasonic pretreatment and a double-edged cutter during granulation operation to soften the surface of the particles through ultrasonic vibration, thereby accelerating the cutting speed and reducing the generation of debris. The particles obtained are more uniform in size, which improves the subsequent processing and use effects. The electric cutter has little cutting wear and tear under the assistance of ultrasonic waves, has a long service life, and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the main view of the utility model;
[0014] Figure 2 This is another schematic diagram of the three-dimensional structure of the present invention;
[0015] Figure 3 This is a schematic diagram of the partial structure of the ultrasonic generator of the present utility model.
[0016] In the figure: 1. lathe; 101. support leg; 2. screw extruder; 201. feed hopper; 202. pelletizing head; 3. reduction motor; 4. gantry; 401. electric cutter; 402. ultrasonic generator. DETAILED DESCRIPTION
[0017] The following is combined with Figure 1-3 , further details of this application are given.
[0018] A masterbatch granulating device includes a lathe 1, a screw extruder 2 and a gantry 4. A reduction motor 3 is installed on one side of the top of the lathe 1 for driving the screw extruder 2 to work. The screw extruder 2 is installed on the other side of the top of the lathe 1. A feed hopper 201 is installed on one side of the top of the screw extruder 2. A granulating head 202 is installed at the output end of the screw extruder 2. The feed hopper 201 is used to receive raw materials. The granulating head 202 is installed at the output end of the screw extruder 2 for extruding the raw materials and preliminarily forming them into granules. The gantry 4 is installed on one side of the top of the lathe 1. An electric cutter 401 is provided inside the gantry 4. An ultrasonic generator 402 is provided on one side of the electric cutter 401. The electric cutter 401 is used to cut extruded granules, and the ultrasonic generator 402 is used to pre-treat the granules before cutting to improve cutting efficiency and granule quality. The electric cutter 401 adopts a double-sided edge design.
[0019] Furthermore, the output end of the reduction motor 3 is transmission-connected to the input end of the screw extruder 2 .
[0020] Furthermore, two sets of supporting legs 101 are installed on both sides of the bottom of the lathe 1. The lathe 1 is used to support and fix the equipment, and the supporting legs 101 are used to ensure stability.
[0021] Furthermore, the reduction motor 3, the electric cutter 401 and the ultrasonic generator 402 are electrically connected to the external controller to achieve automatic control.
[0022] Furthermore, the ultrasonic generator 402 pre-treats the particles before cutting, softening the particle surface through ultrasonic vibration, thereby improving cutting efficiency and accuracy, accelerating the cutting speed and reducing the generation of debris.
[0023] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0024] The implementation principle of a masterbatch granulation device in an embodiment of the present application is as follows: when in use, the device is stably placed in a designated position, the masterbatch raw material is introduced into the interior of the screw extruder 2 from the feed hopper 201, the screw extruder 2 is driven by the reduction motor 3 to run, the extrusion is completed and extruded through the granulation head 202, and initially formed, and finally the electric cutter 401 is reciprocated to form granules. During the cutting process of the electric cutter 401, the ultrasonic generator 402 is operated to soften the surface of the granules through ultrasonic vibration, thereby improving the cutting efficiency and accuracy.
[0025] The above describes an exemplary implementation of the masterbatch granulation device provided by the present disclosure with reference to a preferred embodiment. However, it can be understood by those skilled in the art that, without departing from the concept of the present disclosure, various modifications and variations can be made to the above-mentioned specific embodiments, and various technical features and structures proposed in the present disclosure can be combined in various ways without exceeding the scope of protection of the present disclosure, which is determined by the appended claims.
Claims
1. A masterbatch granulation device, comprising a lathe (1), a screw extruder (2) and a gantry (4), characterized in that: A reduction motor (3) is installed on one side of the top of the lathe (1), a screw extruder (2) is installed on the other side of the top of the lathe (1), a feed hopper (201) is installed on one side of the top of the screw extruder (2), a granulating head (202) is installed at the output end of the screw extruder (2), a gantry (4) is installed on one side of the top of the lathe (1), an electric cutter (401) is arranged inside the gantry (4), an ultrasonic generator (402) is arranged on one side of the electric cutter (401), and the electric cutter (401) adopts a double-sided blade design.
2. A masterbatch granulating device according to claim 1, characterized in that: The output end of the reduction motor (3) is transmission-connected to the input end of the screw extruder (2).
3. A masterbatch granulating device according to claim 1, characterized in that: Two sets of supporting legs (101) are installed on both sides of the bottom of the lathe (1).
4. A masterbatch granulating device according to claim 1, characterized in that: The reduction motor (3), the electric cutter (401) and the ultrasonic generator (402) are electrically connected to the external controller.