Master batch feeding machine capable of rapidly replacing hopper
By introducing a detachable fixing mechanism and solenoid valve control into the masterbatch feeder, the time-consuming cleaning problem of the masterbatch feeder when changing colors is solved, and the feed hopper can be quickly replaced and efficiency improved.
Patent Information
- Application Number
- CN202422605852.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing masterbatch feeder requires cleaning the hopper when changing colors, especially when switching from red to white, which takes too long and increases the intermediate downtime.
A masterbatch feeder with a quick hopper replacement is designed. A detachable fixing mechanism is set between the feed hopper and the feed box. The feed hopper can be quickly installed and disassembled by using a combination of a fixing groove, a sleeve, a pressing column, a spring and a positioning ball. The discharge amount is controlled by a solenoid valve.
The quick replacement of the feed hopper is realized, which reduces downtime, improves work efficiency and simplifies the replacement process.
Smart Images

Figure CN223383780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch feeders, in particular to a masterbatch feeder with a fast-changing hopper. Background Art
[0002] Masterbatch is a new type of colorant specially used for polymer materials, also known as pigment preparation. Masterbatch is mainly used in plastics. It is composed of three basic elements: pigment, carrier and additive. It is a pigment concentrate made by evenly loading an extraordinary amount of pigment into the resin, which can achieve the coloring of the designed pigment concentration.
[0003] The masterbatch feeders on the market have the following problems when in use: the existing hopper is connected to the feed port by welding. When the color needs to be changed, the hopper needs to be cleaned and then the corresponding masterbatch needs to be added. However, cleaning is very troublesome, especially when switching from red to white, which takes a long time.
[0004] If the feed hopper can be switched directly, the intermediate downtime can be greatly saved. Based on this, this case was born. Utility Model Content
[0005] (1) Technical problems solved
[0006] In view of the deficiencies in the prior art, the present invention provides a masterbatch feeder with a quick hopper replacement, which solves the problems raised in the above-mentioned background technology.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a masterbatch feeder with a quick hopper replacement, comprising a feed box and a feed hopper connected to an extruder, the bottom of the feed hopper is provided with a flat support plate, the top of the feed box is provided with a feed port, the bottom outlet of the feed hopper is provided with an inner sleeve with an outer diameter smaller than that of the feed port and an outer sleeve with an inner diameter larger than that of the feed port, the support plate and the feed box are detachably connected by a fixing mechanism.
[0009] Preferably, two groups of the fixing mechanisms are provided, which are respectively distributed on the support plate and located on both sides of the feed hopper.
[0010] Preferably, the fixing mechanism includes a fixing groove vertically arranged on the feed box, a sleeve vertically arranged on the support plate, a pressing column, a spring and several groups of positioning balls and guide grooves. The pressing column is vertically slidably adapted on the sleeve, and the bottom is connected to the bottom of the sleeve through a spring. A fixing hole is provided on the inner wall of the fixing groove, and a through hole corresponding to the fixing hole is provided on the outer wall of the sleeve. The guide groove is provided on the middle section of the pressing column and is trapezoidal in shape. The positioning ball is located between the pressing column and the sleeve and below the guide groove. The diameter of the through hole is slightly smaller than the diameter of the positioning ball, and at least one-third of the positioning ball can extend out of the through hole.
[0011] Preferably, a plurality of positioning rods are provided on the top of the feed box, and positioning holes corresponding to the plurality of positioning rods are opened on the support plate. When the positioning holes are sleeved on the positioning rods, the outer sleeve and the inner sleeve are just sleeved on the feed port.
[0012] Preferably, handles are provided on both sides of the support plate.
[0013] Preferably, a solenoid valve is provided in the discharge port of the feed hopper.
[0014] (3) Beneficial effects
[0015] The utility model provides a masterbatch feeder with a quick hopper replacement. It has the following beneficial effects:
[0016] 1. This masterbatch feeder with a quick-change hopper requires only a press of the push rod to disassemble the hopper. As the hopper is pulled upward, the inner wall of the fixing groove forces the positioning ball into the guide groove, allowing for unrestricted insertion and removal. During the hopper installation phase, simply press the push rod. Once the sleeve is fully inserted into the fixing groove, release the push rod. The push rod then rises, and the lower section of the guide groove pushes the positioning ball into the fixing hole, creating a stop. This allows for rapid hopper replacement, minimizes downtime, and significantly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the overall assembly axonometric drawing of the utility model;
[0018] Figure 2 This is a disassembled diagram of the feed hopper and feed box of the present utility model;
[0019] Figure 3 This is a cross-sectional view of the feed hopper of the present utility model;
[0020] Figure 4 This is a cross-sectional view of the feed box of the present utility model.
[0021] In the figure: 1 feed box, 2 feed hopper, 3 support plate, 4 fixing mechanism, 5 feed port, 6 outer sleeve, 7 inner sleeve, 8 positioning rod, 9 positioning hole, 10 handle, 41 fixing groove, 42 sleeve, 43 pressing column, 44 spring, 45 positioning ball, 46 through hole, 47 guide groove, 48 fixing hole. DETAILED DESCRIPTION
[0022] The present invention provides a masterbatch feeder with a quick hopper replacement. Figure 1-4 As shown, it includes a feed box 1 connected to the extruder and a feed hopper 2. The bottom of the feed hopper 2 is provided with a flat support plate 3. The top of the feed box 1 is provided with a feed port 5. The bottom discharge port of the feed hopper 2 is provided with an inner sleeve 7 with a smaller outer diameter than the feed port 5 and an outer sleeve 6 with a larger inner diameter than the feed port 5. The combination of the outer sleeve 6 and the inner sleeve 7 can prevent the discharge of the feed hopper 2 from overflowing from the feed port 5, improving the sealing performance. The discharge port of the feed hopper 2 is provided with a solenoid valve. The discharge amount of the discharge port is controlled by the solenoid valve.
[0023] The support plate 3 and the feed box 1 are detachably connected via a fixing mechanism 4 .
[0024] Handles 10 are provided on both sides of the support plate 3 for holding the feed hopper 2 when it is disassembled.
[0025] like Figure 2 As shown, in order to facilitate the alignment of the discharge port of the feed hopper 2 with the feed port 5, a plurality of positioning rods 8 are provided on the top of the feed box 1. The support plate 3 is provided with positioning holes 9 corresponding to the plurality of positioning rods 8. When the positioning holes 9 are fitted over the positioning rods 8, the outer sleeve 6 and the inner sleeve 7 fit neatly over the feed port 5. A total of four positioning rods 8 are provided, and the four positioning rods 8 are distributed in a rectangular shape on the support plate 4.
[0026] There are two sets of fixing mechanisms 4 , which are respectively distributed on the support plate 3 and located on both sides of the feed hopper 2 .
[0027] like Figure 3-4As shown, the fixing mechanism 4 includes a fixing groove 41 vertically arranged on the feed box 1, a sleeve 42 vertically arranged on the support plate 3, a pressing column 43, a spring 44, several sets of positioning balls 45, and a guide groove 47. The sleeve 42 can be vertically inserted into the fixing groove 41, and the pressing column 43 is vertically slidably adapted on the sleeve 42, and the bottom is connected to the bottom of the sleeve 42 via the spring 44. A fixing hole 48 is formed on the inner wall of the fixing groove 41, and a through hole 46 corresponding to the fixing hole 48 is formed on the outer wall of the sleeve 42. When the sleeve 42 is fully inserted vertically into the fixing groove 41, the through hole 46 corresponds to the fixing hole 48. The guide groove 47 is opened in the middle section of the pressing column 43 and is trapezoidal in shape. The diameter of the section of the pressing column 43 located below the guide groove 47 is smaller than the diameter of the section located above the guide groove 47. The positioning ball 45 is located between the pressing column 43 and the sleeve 42 and below the guide groove 47. The diameter of the through hole 46 is slightly smaller than the diameter of the positioning ball 45. At least one-third of the positioning ball 45 can extend out of the through hole 46. The specific diameter ratio of the positioning ball 45 to the through hole 46 is 1 to 0.8.
[0028] Under normal conditions, the fixing mechanism 4 Figure 3 As shown, the positioning ball 45 is located below the guide groove 47 , and the pressing column 43 is located below the guide groove 47 to squeeze the positioning ball 45 out of the through hole 46 .
[0029] When installing or removing the feed hopper 2, the pressing post 43 is pressed downward, aligning the guide groove 47 with the through hole 46. Regardless of whether the sleeve 42 is inserted into or removed from the fixing groove 41, the inner wall of the fixing groove 41 can squeeze the positioning ball 45 into the guide groove 47, allowing for unrestricted insertion and removal. During the installation phase, after the sleeve 42 is fully inserted into the fixing groove 41, the pressing post 43 is released, and the pressing post 43 rises. The lower section of the pressing post 43 located below the guide groove 47 squeezes the positioning ball 45 into the fixing hole 48, forming a stop.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A masterbatch feeder with a quick hopper change, comprising a feed box (1) connected to an extruder and a feed hopper (2), characterized in that: The bottom of the feed hopper (2) is provided with a flat support plate (3), the top of the feed box (1) is provided with a feed port (5), the bottom discharge port of the feed hopper (2) is provided with an inner sleeve (7) with an outer diameter smaller than that of the feed port (5) and an outer sleeve (6) with an inner diameter larger than that of the feed port (5), and the support plate (3) and the feed box (1) are detachably connected via a fixing mechanism (4).
2. A masterbatch feeder with a quick hopper change according to claim 1, characterized in that: The fixing mechanisms (4) are provided in two groups, which are respectively distributed on the support plate (3) and located on both sides of the feed hopper (2).
3. A masterbatch feeder with a quick hopper change according to claim 2, characterized in that: The fixing mechanism (4) includes a fixing groove (41) vertically arranged on the feed box (1), a sleeve (42) vertically arranged on the support plate (3), a pressing column (43), a spring (44), a plurality of positioning balls (45), and a guide groove (47). The pressing column (43) is vertically slidably adapted on the sleeve (42), and the bottom is connected to the bottom of the sleeve (42) through the spring (44). A fixing hole (48) is provided on the inner wall of the fixing groove (41), and a through hole (46) corresponding to the fixing hole (48) is provided on the outer wall of the sleeve (42). The guide groove (47) is provided on the middle section of the pressing column (43) and is trapezoidal in shape. The positioning ball (45) is located between the pressing column (43) and the sleeve (42) and below the guide groove (47). The diameter of the through hole (46) is slightly smaller than the diameter of the positioning ball (45), and at least one-third of the positioning ball (45) can extend out of the through hole (46).
4. The masterbatch feeder with a quick hopper change according to claim 1, characterized in that: The top of the feed box (1) is provided with a plurality of positioning rods (8), and the support plate (3) is provided with positioning holes (9) corresponding to the plurality of positioning rods (8). When the positioning holes (9) are sleeved on the positioning rods (8), the outer sleeve (6) and the inner sleeve (7) are just sleeved on the feed port (5).
5. The masterbatch feeder with a quick hopper change according to claim 1, characterized in that: Handles (10) are provided on both sides of the support plate (3).
6. The masterbatch feeder with a quick hopper change according to claim 1, characterized in that: A solenoid valve is provided in the discharge port of the feed hopper (2).