Anti-collision assembly for protection based on pipeline robot
By integrating cameras, lighting, anti-collision airbags and anti-corrosion materials on the pipeline robot, the problem of incomplete protection in the existing technology is solved, achieving safer and more efficient pipeline inspection and extending the service life.
Patent Information
- Application Number
- CN202422643816.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing pipeline robot protection components have the problem of incomplete protection. They are easily damaged by impact, and internal parts may fall off or be damaged. The lack of a camera structure makes it impossible to identify obstacles in front during operation. The lack of an anti-corrosion structure cannot prevent sewage corrosion, shortening the service life.
An anti-collision component was designed, which includes a camera, a lighting, an anti-collision airbag, anti-corrosion materials and water holes. The camera transmits images in real time, the lighting illuminates the working area, the anti-collision airbag cushions impact, the anti-corrosion material protects the structure, and the water holes disperse water flow pressure, thereby enhancing the safety and durability of the robot.
It improves the operating safety of pipeline robots in dangerous environments, extends their service life, reduces the risk of safety accidents, and improves detection efficiency and equipment stability.
Smart Images
Figure CN223388280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline robots, in particular to an anti-collision component for protecting pipeline robots. Background Art
[0002] As an integrated system of mechanics, electronics, and instruments, pipeline robots can automatically move along the inside or outside of small pipelines to perform pipeline operations. Although there are many high-pressure pipeline robot protection components on the market, most of them have the problem of incomplete protection and are easily damaged by impact. Internal parts may fall off or be damaged. To address the shortcomings of existing technologies, researchers have proposed a variety of new anti-collision components.
[0003] However, existing robots do not have camera structures, which means that workers occasionally need to perform inspection tasks in dangerous environments; when working inside pipes or in dim environments, there is no lighting structure, which may cause the robot to be unable to clearly identify obstacles in front during operation, increasing the risk of collision and thus affecting operational safety; there is no relevant anti-corrosion structure on the surface of the robot, which cannot prevent corrosive substances such as sewage from corroding the metal surface of the robot, which may easily accelerate the corrosion rate of the robot itself and shorten its service life.
[0004] Therefore, those skilled in the art provide an anti-collision component for protecting a pipeline robot to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of this utility model is to provide a subject to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] An anti-collision assembly for pipeline robot protection includes a body, symmetrically arranged support shafts are provided at the lower ends of both sides of the body, the two ends of the support shafts are respectively connected to the front driving wheels and the rear driving wheels, and a double-headed motor is provided in the middle position of the support shaft, and the double-headed motor is located inside the body, the front and rear driving wheels are covered with tracks, a pipe is connected to the air pump, and the other end of the pipe is connected to the anti-collision airbag, and an electric telescopic rod is provided on the top surface of the body;
[0008] A fixing bracket and a second fixing bracket are provided on the electric telescopic rod, and a camera and a lighting lamp are fixedly connected to the fixing bracket and the second fixing bracket respectively. A damping rod is symmetrically provided on one side of the vehicle body, a buffer spring is provided on the damping rod, and a baffle is connected to the other end of the damping rod. Several water-permeable holes are provided on the baffle, and several connection holes are also provided on the baffle. The baffle is sprayed with anti-corrosion material.
[0009] As a further solution of the present invention: the model of the camera used is: L60476900211-00.
[0010] As a further solution of the present invention: anti-collision airbags are arranged around the vehicle body, and an air pump is arranged on the top surface of the vehicle body.
[0011] As a further solution of the present invention: support columns are provided at both ends of the bottom of the baffle, a support frame is provided at the bottom of the support column, and bolts are provided at the connection between the support frame and the support column.
[0012] As a further solution of the present invention: a bearing rod is provided through the interior of the support frame, and a universal wheel is provided through the bearing rod.
[0013] As a further solution of the present invention: the double-headed motor, camera, lighting lamp, air pump and electric telescopic rod are all electrically connected to an external controller.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. This utility model is equipped with a camera that can transmit real-time images of the interior of the pipeline, allowing inspectors to accurately judge the pipeline condition. Remote monitoring through the camera reduces the need for inspectors to enter dangerous pipelines and reduces the risk of safety accidents. The camera is deployed together with the pipeline robot, eliminating the need for additional setup time and allowing inspection work to begin quickly. Compared with manual inspections, the robot can stay in the pipeline longer and conduct more comprehensive inspections.
[0016] 2. This utility model is equipped with a lighting lamp. The pipeline robot needs to conduct a comprehensive inspection of the interior of the pipeline during work. The lighting lamp can help the robot illuminate the working area, making the inspection work clearer and more efficient. Especially for those corners with dim light or difficult to directly observe, the lighting lamp can effectively improve work efficiency. The pipeline robot may encounter some narrow or curved pipelines during work, which are often difficult for manual access.
[0017] 3. The utility model is provided with anti-corrosion materials, which can effectively prevent the pipeline robot from being corroded by chemical substances during operation, and protect its internal structure and electronic components from damage. The use of anti-corrosion materials can significantly extend the service life of the pipeline robot and reduce the maintenance and replacement costs caused by corrosion. In a corrosive environment, the anti-corrosion material can ensure the stable operation of the pipeline robot, avoid failures or accidents caused by corrosion, and improve operational safety.
[0018] 4. The utility model features water holes on the baffle, which disperse the pressure of the water flow, preventing it from exerting excessive instantaneous pressure on the robot. This reduces the risk of damage caused by sudden increases in water pressure. This design, especially when water is flowing inside the pipe, effectively mitigates the impact of the external water flow, ensuring the stability and safety of the robot. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural diagram of an anti-collision component for pipeline robot protection.
[0020] Figure 2 This is a schematic diagram of the structure of a vehicle body damping rod in an anti-collision component for pipeline robot protection.
[0021] Figure 3 This is a schematic diagram of the structure of a baffle in an anti-collision component for pipeline robot protection.
[0022] Figure 4 This is a schematic diagram of the structure of a universal wheel in an anti-collision component for pipeline robot protection.
[0023] Figure 5 This is a schematic diagram of the structure of a double-headed motor in an anti-collision component for pipeline robot protection.
[0024] In the figure: 1. Vehicle body; 2. Support shaft; 3. Front driving wheel; 4. Rear driving wheel; 5. Track; 6. Fixed frame; 7. Camera; 8. Second fixed frame; 9. Light; 10. Damping rod; 11. Buffer spring; 12. Baffle; 13. Connection hole; 14. Water hole; 15. Support column; 16. Support frame; 17. Bolt; 18. Bearing rod; 19. Universal wheel; 20. Anti-corrosion material; 21. Telescopic rod; 22. Anti-collision airbag; 23. Pipeline; 24. Air pump; 25. Double-head motor. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example 1
[0027] Reference Figure 1-Figure 4This embodiment provides an anti-collision component for protecting a pipeline robot, including a vehicle body 1, a support shaft 2, a front driving wheel 3, a rear driving wheel 4, a crawler 5, a fixing frame 6, a camera 7, a second fixing frame 8, a lighting lamp 9, a damping rod 10, a buffer spring 11, and a baffle 12. The lower ends of both sides of the vehicle body 1 are provided with support shafts 2, and the two ends of the support shaft 2 are respectively connected with the front driving wheel 3 and the rear driving wheel 4, and the end of the support shaft 2 away from the front driving wheel 3 and the rear driving wheel 4 is connected to the double-headed motor 25. The front driving wheel 3 and the rear driving wheel 4 is provided with a crawler 5, and anti-collision airbags 22 are provided around the vehicle body 1. An air pump 24 is provided on the top surface of the vehicle body 1. A pipe 23 is connected to the air pump 24, and the other end of the pipe 23 extends to the anti-collision airbag 22. An electric telescopic rod 21 is provided on the top surface of the vehicle body 1, and a fixing frame 6 and a second fixing frame 8 are provided on the electric telescopic rod 21. The fixing frame 6 and the second fixing frame 8 are fixedly connected to a camera 7 and a lighting lamp 9, and the camera model used is: L60476900211-00.
[0028] Example 2
[0029] Reference Figure 2-Figure 4 This embodiment is based on the previous embodiment, and differs from the previous embodiment in that it includes connecting holes 13, water permeable holes 14, support columns 15, support frames 16, bolts 17, bearing rods 18, universal wheels 19, anti-corrosion materials 20, telescopic rods 21, anti-collision airbags 22, pipes 23, and air pumps 24. A damping rod 10 is symmetrically arranged on one side of the vehicle body 1, and a buffer spring 11 is sleeved on the damping rod 10. A baffle 12 is connected to the other end of the damping rod 10. The baffle 12 is provided with a plurality of water permeable holes 14, and the baffle 12 is also provided with a plurality of connecting holes 13. The baffle 12 is sprayed with anti-corrosion material 20. Support columns 15 are provided at both ends of the bottom of the baffle 12. A support frame 16 is provided at the bottom of the support column 15. Bolts 17 are provided at the connection between the support frame 16 and the support column 15. A bearing rod 18 is provided inside the support frame, and a universal wheel 19 is provided through the bearing rod 18.
[0030] The working principle of the utility model is as follows: a telescopic rod is provided on the top of the vehicle body, a fixing bracket and a second fixing bracket are provided on the telescopic rod, and a camera and a lighting lamp are fixedly connected to the fixing bracket and the second fixing bracket, and an air pump is provided on the top surface of the vehicle body, and the air pump is used to help inflate the anti-collision airbag, and support shafts are provided at the lower ends of both sides of the vehicle body, and front and rear driving wheels are respectively provided on the support shafts, and tracks are provided on the front and rear driving wheels, and the tracks can adapt well to various road environments, and a buffer spring is provided on one side of the main body to be connected to the baffle, which can effectively protect the device so that the device can be effectively alleviated when it is hit, and a number of connecting holes are provided on the baffle for connecting the damping rod, and a number of water holes are provided on both sides of the baffle, and the water holes can allow the accumulated water in the pipeline to flow through the holes, which can effectively reduce the impact pressure of the accumulated water in the pipeline on the equipment, and the baffle is sprayed with anti-corrosion material, which can effectively slow down the time of corrosion.
[0031] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0032] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An anti-collision component for protecting a pipeline robot, comprising a vehicle body (1), characterized in that: The lower ends of both sides of the vehicle body (1) are provided with symmetrically arranged support shafts (2), the two ends of the support shaft (2) are respectively connected with the front driving wheel (3) and the rear driving wheel (4), and a double-headed motor (25) is provided in the middle position inside the support shaft (2), and the double-headed motor (25) is located inside the vehicle body (1), the front driving wheel (3) and the rear driving wheel (4) are provided with tracks (5), the air pump (24) is connected with a pipe (23), and the other end of the pipe (23) is connected to the anti-collision airbag (22), and the top surface of the vehicle body (1) is provided with an electric telescopic rod (21); A fixing frame (6) and a second fixing frame (8) are provided on the electric telescopic rod (21), and a camera (7) and a lighting lamp (9) are fixedly connected to the fixing frame (6) and the second fixing frame (8), respectively. A damping rod (10) is symmetrically provided on one side of the vehicle body (1), a buffer spring (11) is sleeved on the damping rod (10), and a baffle (12) is connected to the other end of the damping rod (10), a plurality of water-permeable holes (14) are provided on the baffle (12), and a plurality of connecting holes (13) are also provided on the baffle (12), and an anti-corrosion material (20) is sprayed on the baffle (12).
2. The anti-collision component for protecting a pipeline robot according to claim 1 is characterized in that: The model of the camera (7) is: L60476900211-00.
3. The anti-collision component for protecting a pipeline robot according to claim 1, characterized in that: Anti-collision airbags (22) are arranged around the vehicle body (1), and an air pump (24) is arranged on the top surface of the vehicle body (1).
4. The anti-collision component for protecting a pipeline robot according to claim 1, characterized in that: Support columns (15) are provided at both ends of the bottom of the baffle (12), a support frame (16) is provided at the bottom of the support column (15), and a bolt (17) is provided at the connection between the support frame (16) and the support column (15).
5. The anti-collision component for protecting a pipeline robot according to claim 4 is characterized in that: A bearing rod (18) is provided inside the support frame (16), and a universal wheel (19) is provided on the bearing rod (18).
6. The anti-collision component for protecting a pipeline robot according to claim 1, characterized in that: The double-headed motor (25), camera (7), lighting lamp (9), air pump (24) and electric telescopic rod (21) are all electrically connected to an external controller.