Heating and mixing device for preparing environment-friendly furan resin

Through the lifting and lowering motion of the stirring rod and the cam knocking mechanism, the problems of uneven heating and residue of environmentally friendly furan resin are solved, uniform heating and efficient mixing of the resin are achieved, and the utilization rate of raw materials is improved.

CN223393326UActive Publication Date: 2025-09-30SHANXI XINGAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422756954.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-30
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The existing heating and mixing device for preparing environmentally friendly furan resin cannot break the temperature stratification inside the resin during rotation, the center of the resin is heated unevenly, and the resin easily remains on the inner wall of the device, resulting in obstructed heat transfer and raw material loss.

Method used

The material mixing structure and auxiliary unloading structure are adopted. Through the lifting and lowering movement of the stirring rod and the knocking mechanism of the cam, the temperature stratification inside the resin is broken, the heat is evenly transferred, and the resin residue is prevented.

Benefits of technology

The uniform heating and full mixing of environmentally friendly furan resin are achieved, the residue is reduced and the utilization rate of raw materials is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of environment-friendly furan resin processing, in particular to a heating and mixing device for preparing environment-friendly furan resin, which comprises a box body and a first shell, the lower side of the right end of the box body is fixedly connected with the first shell, and a material mixing structure and a heating structure are arranged in a second shell. Through cooperation of a material mixing structure, a heating structure and a second shell, an output shaft of a second motor rotates to drive a first gear to rotate, so that the whole environment-friendly furan resin is heated more uniformly, heat is continuously provided through a heating block, and then mixing and heating operation of the environment-friendly furan resin is completed; the output shaft of the first motor rotates to drive the cam to rotate clockwise, the rubber pad can absorb a part of impact force, so that the force transmitted to a knocked object is softer, and the environment-friendly furan resin can be prevented from being bonded to the feeding port in the feeding process through knocking.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmentally friendly furan resin processing, in particular to a heating and mixing device for preparing environmentally friendly furan resin. Background Art

[0002] Environmentally friendly furan resin is a general term for a class of synthetic resins containing furan rings in their molecular structure. Furan resins mainly include furfuryl alcohol resin, furfural-acetone resin and furfural-acetone-formaldehyde resin. Since they all contain furan rings in their molecular structures, they have many common characteristics in performance, such as outstanding alkali resistance, acid resistance, solvent resistance and heat resistance.

[0003] For example, an environmentally friendly furan resin preparation heating and mixing device with authorization publication number "CN211963958U" uses a motor, a heat-conducting fan, a heating wire, a heat-conducting cylinder, and a uniform cylinder to evenly disperse the furan resin in the heat-conducting cylinder, thereby heating it and reducing the heating time. However, during the rotation of the uniform cylinder of the heating and mixing device, the resin is mainly thrown toward the inner wall of the heat-conducting cylinder. Its disturbance effect on the resin interior is limited and it cannot effectively break the temperature stratification within the resin. Although the heat-conducting cylinder can transfer heat, due to its relatively closed structure, the resin has limited space for movement within the cylinder, which is not conducive to the uniform diffusion of heat in the center of the resin. Relying solely on the rotation of the heat-conducting cylinder to distribute and heat the resin on the inner wall of the cylinder, this heating and mixing method has limited heating effect on the center of the resin. At the same time, due to the viscosity of the furan resin during operation, some resin tends to remain on the inner wall of the heat-conducting cylinder and the surface of the uniform cylinder after heating and mixing. This residual resin forms a thermal insulation layer, which hinders heat transfer. Moreover, this residual resin cannot participate in the next production reaction, directly resulting in raw material loss and reducing the utilization rate of the environmentally friendly furan resin. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the uniform drum of the heating and mixing device mainly throws the resin toward the inner wall of the heat-conducting drum during rotation, and has limited disturbing effect on the inside of the resin, and cannot effectively break the temperature stratification inside the resin. The resin is distributed and heated on the inner wall of the drum only by relying on the rotation of the heat-conducting drum. This heating and mixing method has limited heating on the center of the resin and due to the viscosity of the furan resin, part of the resin is likely to remain on the inner wall of the heat-conducting drum and the surface of the uniform drum after heating and mixing are completed. These residual resins will form a heat-insulating layer, which hinders the transfer of heat. In addition, this part of the residual resin cannot participate in the next production reaction, which directly causes the loss of raw materials and reduces the utilization rate of the environmentally friendly furan resin. A heating and mixing device for preparing environmentally friendly furan resin is proposed.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A heating and mixing device for preparing environmentally friendly furan resin is designed, comprising a box body and a first shell body, wherein the first shell body is fixedly connected to the lower side of the right end of the box body, an auxiliary unloading structure is provided inside the first shell body, a feed port is fixedly connected to the upper side of the left end of the box body, a discharge port is fixedly connected to the middle part of the lower end of the box body, a second shell body is fixedly connected to the upper end of the box body, a material mixing structure and heating structure are provided inside the second shell body, and a plurality of heating blocks are installed inside the box body.

[0007] Preferably, the auxiliary blanking structure includes a first motor, the outer wall of the first motor is fixedly connected to the first shell, the output shaft of the first motor is fixedly connected to a cam, both ends of the cam rotating shaft are rotatably connected to the first shell through bearings, a torsion spring is provided on the lower side of one end of the cam, the two ends of the torsion spring are respectively fixedly connected to the first shell and the cam, the upper side of the other end of the cam is fixedly connected to a pull rope, the end of the pull rope is fixedly connected to a ring, the left end of the ring is fixedly connected to the cross bar, the inner wall of the upper end of the cross bar is slidably connected to the first slide bar, and the left and right ends of the first slide bar are fixedly connected to the first shell.

[0008] Preferably, the outer wall of the cross bar is slidably connected to the first shell, and the left end of the cross bar is tightly pressed against the box body.

[0009] Preferably, the material mixing structure heating structure includes a second motor and a third motor, the outer wall of the second motor is fixedly connected to the second shell, the output shaft of the second motor is fixedly connected to the first gear, the upper and lower ends of the first gear rotating shaft are rotatably connected to the second shell through bearings, the first gear is meshed with the second gear, the upper end of the second gear rotating shaft is rotatably connected to the first block through a bearing, the outer wall of the third motor is fixedly connected to the second shell, the output shaft of the third motor is fixedly connected to the threaded rod, the threaded rod is threadedly connected to the threaded block, the inner wall of the right end of the threaded block is slidably connected to the second sliding rod, and the left end of the threaded block is fixedly connected to the first block.

[0010] Preferably, both upper and lower ends of the second sliding rod are fixedly connected to the second shell, and both upper and lower ends of the threaded rod are rotatably connected to the second shell via bearings.

[0011] Preferably, a stirring rod is fixedly connected to the lower end of the second gear rotating shaft, the outer wall of the stirring rod is rotationally connected to the second block through a bearing, and the outer wall of the second block is slidingly connected to the second shell.

[0012] The utility model proposes a heating and mixing device for preparing environmentally friendly furan resin, which has the following beneficial effects: through the cooperation of the material mixing structure, the heating structure and the second shell, the output shaft of the second motor rotates to drive the first gear to rotate, and the rotation of the first gear drives the stirring rod to rotate. The rotation of the stirring rod mixes the environmentally friendly furan resin, the movement of the threaded block drives the movement of the first block, and the movement of the first block drives the stirring rod downward through the second gear. The output shaft of the third motor rotates in the direction opposite to the above-mentioned movement direction, and the third motor drives the stirring rod upward through the above-mentioned connection method, so that the stirring rod performs a lifting movement when rotating, so that the environmentally friendly furan resin can flow fully in the entire box. During the descent process, the stirring rod flips the environmentally friendly furan resin at the bottom upward, and at the same time brings the environmentally friendly furan resin on the upper layer to the lower layer, thereby breaking the original temperature stratification, so that heat is more evenly transferred to various parts of the resin, eliminating the temperature gradient inside the environmentally friendly furan resin, and making the environmentally friendly furan resin as a whole more evenly heated. When heat is continuously provided by the heating block, the mixing and heating operation of the environmentally friendly furan resin is completed.

[0013] Through the cooperation of the auxiliary blanking structure and the first shell, the output shaft of the first motor rotates to drive the cam to rotate clockwise, and the rotation of the cam compresses the torsion spring. The rotation of the cam drives the ring to move to the right through the pull rope, and the movement of the ring drives the cross bar to slide to the right on the first slide bar. When the torsion spring is compressed to the extreme, the first motor is turned off. At this time, the torsion spring rebounds to make the cam rotate counterclockwise rapidly. The cam drives the cross bar to move quickly to the left and knock on the box body through the above-mentioned connection method. A rubber pad is installed at the contact position between the cross bar and the box body. The rubber pad has good buffering performance. When the cross bar hits the object, the rubber pad can absorb part of the impact force, making the force transmitted to the knocked object softer. Knocking can prevent the environmentally friendly furan resin from sticking to the feed port during the feeding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 Front cross-sectional view of

[0016] Figure 3 for Figure 2 A partial front cross-sectional view of the second shell;

[0017] Figure 4 is a top sectional view of the stirring rod;

[0018] Figure 5 for Figure 1 A front sectional view of the first shell;

[0019] Figure 6 for Figure 5A partial three-dimensional schematic diagram;

[0020] Figure 7 Right side sectional view of the cam

[0021] In the figure: 1. Box body, 2. First shell, 3. Auxiliary unloading structure, 301. First motor, 302. Cam, 303. Torsion spring, 304. Pull rope, 305. Ring, 306. Cross bar, 307. First slide bar, 4. Second shell, 5. Material mixing structure and heating structure, 501. Second motor, 502. First gear, 503. Second gear, 504. First block, 505. Third motor, 506. Threaded rod, 507. Threaded block, 508. Second slide bar, 6. Stirring rod, 7. Second block, 8. Feed port, 9. Discharge port, 10. Heating block. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings:

[0023] Refer to the attached Figure 1-7 In this embodiment, a heating and mixing device for preparing an environmentally friendly furan resin includes a box body 1 and a first shell body 2. The first shell body 2 is fixedly connected to the lower side of the right end of the box body 1. An auxiliary unloading structure 3 is provided inside the first shell body 2. A feed port 8 is fixedly connected to the upper side of the left end of the box body 1, through which the environmentally friendly furan resin enters the interior of the box body 1. A discharge port 9 is fixedly connected to the middle part of the lower end of the box body 1. A solenoid valve is installed inside the discharge port 9, through which the environmentally friendly furan resin leaves the box body 1.

[0024] The upper end of the box body 1 is fixedly connected to the second shell body 4, and the interior of the second shell body 4 is provided with a material mixing structure and heating structure 5. A plurality of heating blocks 10 are installed inside the box body 1, and a resistance wire is installed inside the heating block 10. The resistance wire is connected to an external power supply. The outer wall of the cross bar 306 is slidably connected to the first shell body 2, and the cross bar 306 slides inside the first shell body 2. The left end of the cross bar 306 is tightly pressed against the box body 1, and a rubber pad is installed at the position where the cross bar 306 contacts the box body 1;

[0025] The upper and lower ends of the second sliding rod 508 are fixedly connected to the second shell 4, and the upper and lower ends of the threaded rod 506 are rotatably connected to the second shell 4 through bearings. The threaded rod 506 rotates in the second shell 4 through the bearings. The lower end of the rotating shaft of the second gear 503 is fixedly connected to the stirring rod 6. The rotation of the second gear 503 drives the stirring rod 6 to rotate. The outer wall of the stirring rod 6 is rotatably connected to the second block 7 through the bearing. The stirring rod 6 rotates in the second block 7 through the bearing. The outer wall of the second block 7 is slidably connected to the second shell 4, and the second block 7 slides in the second shell 4.

[0026] Refer to the attached Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 and Figure 7 : The auxiliary blanking structure 3 includes a first motor 301. The outer wall of the first motor 301 is fixedly connected to the first shell 2. The model of the first motor 301 can be selected according to actual needs and can meet the working needs. The output shaft of the first motor 301 is fixedly connected to the cam 302. The output shaft of the first motor 301 rotates to drive the cam 302 to rotate. Both ends of the rotating shaft of the cam 302 are rotatably connected to the first shell 2 through bearings. The cam 302 rotates in the first shell 2 through the bearings.

[0027] A torsion spring 303 is provided on the lower side of one end of the cam 302. The two ends of the torsion spring 303 are fixedly connected to the first housing 2 and the cam 302 respectively. The model of the torsion spring 303 is selected according to actual needs and can be selected to meet the working needs. A pull rope 304 is fixedly connected to the upper side of the other end of the cam 302. The rotation of the cam 302 drives the pull rope 304 to move.

[0028] The end of the pull rope 304 is fixedly connected to the ring 305. The movement of the pull rope 304 drives the ring 305 to move. The left end of the ring 305 is fixedly connected to the cross bar 306. The movement of the ring 305 drives the cross bar 306 to move. The inner wall of the upper end of the cross bar 306 is slidingly connected to the first slide bar 307. The cross bar 306 slides on the first slide bar 307. The left and right ends of the first slide bar 307 are fixedly connected to the first shell 2.

[0029] Refer to the attached Figure 1 、 Figure 2 and Figure 3 : The material mixing structure heating structure 5 includes a second motor 501 and a third motor 505. The outer wall of the second motor 501 is fixedly connected to the second shell 4. The second motor 501 is a servo motor. The output shaft of the second motor 501 is fixedly connected to the first gear 502. The output shaft of the second motor 501 rotates to drive the first gear 502 to rotate. The upper and lower ends of the rotating shaft of the first gear 502 are rotatably connected to the second shell 4 through bearings. The first gear 502 rotates in the second shell 4 through the bearings.

[0030] The first gear 502 is meshed with the second gear 503. The rotation of the first gear 502 drives the second gear 503 to rotate. The upper end of the rotating shaft of the second gear 503 is rotatably connected to the first block 504 through a bearing. The second gear 503 rotates within the first block 504 through the bearing. The outer wall of the third motor 505 is fixedly connected to the second housing 4. The third motor 505 is a servo motor.

[0031] The output shaft of the third motor 505 is fixedly connected to the threaded rod 506. The rotation of the output shaft of the third motor 505 drives the threaded rod 506 to rotate. The threaded rod 506 is threadedly connected to the threaded block 507. The rotation of the threaded rod 506 drives the threaded block 507 to move. The inner wall of the right end of the threaded block 507 is slidingly connected to the second sliding rod 508. The threaded block 507 moves on the second sliding rod 508. The left end of the threaded block 507 is fixedly connected to the first block 504. The movement of the threaded block 507 drives the first block 504 to move.

[0032] Working principle:

[0033] Operation of heating and mixing device for preparation of environmentally friendly furan resin:

[0034] The feeding stage of environmentally friendly furan resin:

[0035] Start the heating block 10. A resistance wire is installed inside the heating block 10. The resistance wire is connected to an external power supply. The heating block 10 can heat the inside of the box 1 and heat the box 1 to a required temperature. At this time, the operator takes out the cover on the upper end of the feed port 8 and pours the environmentally friendly furan resin. After pouring, the cover is covered on the upper end of the feed port 8. A sealing strip is installed at the position where the cover contacts the feed port 8 to prevent heat loss.

[0036] Connect the external power supply of the first motor 301, start the first motor 301, and the output shaft of the first motor 301 rotates to drive the cam 302 to rotate clockwise. The rotation of the cam 302 compresses the torsion spring 303 (as shown in FIG. Figure 6 ), the cam 302 rotates and drives the ring 305 to move to the right through the pull rope 304, and the movement of the ring 305 drives the cross bar 306 to slide to the right on the first slide bar 307. When the torsion spring 303 is compressed to the extreme, the first motor 303 is turned off. At this time, the torsion spring 303 rebounds and causes the cam 302 to rotate counterclockwise rapidly. The cam 302 drives the cross bar 306 to move quickly to the left and knock on the box body 1 through the above-mentioned connection method. A rubber pad is installed at the contact position between the cross bar 306 and the box body 1. The rubber pad has good buffering performance. When the cross bar 306 knocks on an object, the rubber pad can absorb part of the impact force, making the force transmitted to the knocked object softer. The knocking can prevent the environmentally friendly furan resin from sticking to the feed port during the feeding process, and the first motor 301 is turned off.

[0037] Heating and mixing stage of environmentally friendly furan resin:

[0038] The external power supply of the second motor 501 is turned on, the second motor 501 is started, and the output shaft of the second motor 501 rotates to drive the first gear 502 to rotate (as shown in FIG. Figure 3), the first gear 502 rotates to drive the second gear 503 to rotate, the second gear 503 rotates to drive the stirring rod 6 to rotate, the rotation of the stirring rod 6 mixes the environmentally friendly furan resin, the external power supply of the third motor 505 is connected, the third motor 505 is started, the output shaft of the third motor 505 rotates to drive the threaded rod 506 to rotate, the threaded rod 506 rotates to drive the threaded block 507 to slide downward on the second slide bar 508, the threaded block 507 moves to drive the first block 504 to move, the first block 504 moves through the second gear 503 to drive the stirring rod 6 to move downward, the output shaft of the third motor 505 rotates in the direction opposite to the above-mentioned movement direction, and the third The motor 505 drives the stirring rod 6 to move upward through the above-mentioned connection method, so that the stirring rod 6 performs a lifting movement while rotating, and the second motor 501 and the third motor 505 are turned off, so that the environmentally friendly furan resin can flow fully in the entire box 1. During the descending process, the stirring rod 6 flips the environmentally friendly furan resin at the bottom upward, and at the same time brings the upper layer of environmentally friendly furan resin to the lower layer, thereby breaking the original temperature stratification, so that heat is more evenly transferred to various parts of the resin, eliminating the temperature gradient inside the environmentally friendly furan resin, and making the environmentally friendly furan resin as a whole more evenly heated. When heat is continuously provided by the heating block 10, the mixed heating operation of the environmentally friendly furan resin is completed.

[0039] Removal of environmentally friendly furan resin:

[0040] Open the solenoid valve, and the environmentally friendly furan resin flows into the collection bucket below through the discharge port 9. At this time, the box body 1 can be knocked by the auxiliary unloading structure 3 to reduce the adhesion of the environmentally friendly furan resin during the unloading process, prevent problems such as uneven unloading or interruption due to blockage, and make the residual environmentally friendly furan resin fall off under the action of vibration and impact force, which can greatly reduce the amount of environmentally friendly furan resin remaining after each production and improve the utilization rate of environmentally friendly furan resin. It is further explained that when the environmentally friendly furan resin is heated and mixed, the box body 1 can be knocked by the auxiliary unloading structure 3. The vibration and impact force generated by the knocking can make the resin more fully mixed and flow in the equipment. The environmentally friendly furan resin will partially agglomerate or flow poorly due to viscosity and other reasons, resulting in some environmentally friendly furan resin unable to fully participate in the chemical reaction. The knocking vibration can break these agglomerates, so that the environmentally friendly furan resin molecules can better contact and promote the chemical reaction. After the environmentally friendly furan resin is taken out, all power supplies are turned off, and the processing process of the heating and mixing device for preparing environmentally friendly furan resin is completed.

[0041] While the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A heating and mixing device for preparing environmentally friendly furan resin, comprising a box (1) and a first shell (2), wherein the first shell (2) is fixedly connected to the lower side of the right end of the box (1), characterized in that: An auxiliary material discharge structure (3) is provided inside the first shell (2), a material feed port (8) is fixedly connected to the upper left end of the box (1), a material discharge port (9) is fixedly connected to the middle of the lower end of the box (1), and a second shell (4) is fixedly connected to the upper end of the box (1), a material mixing structure and a heating structure (5) are provided inside the second shell (4), and a plurality of heating blocks (10) are installed inside the box (1).

2. The heating and mixing device for preparing environmentally friendly furan resin according to claim 1, characterized in that: The auxiliary blanking structure (3) includes a first motor (301), an outer wall of the first motor (301) is fixedly connected to the first housing (2), an output shaft of the first motor (301) is fixedly connected to a cam (302), both ends of the rotating shaft of the cam (302) are rotatably connected to the first housing (2) through bearings, a torsion spring (303) is provided on the lower side of one end of the cam (302), both ends of the torsion spring (303) are fixedly connected to the first housing (2) and the cam (302), and a pull rope (304) is fixedly connected to the upper side of the other end of the cam (302), an end of the pull rope (304) is fixedly connected to a ring (305), a left end of the ring (305) is fixedly connected to a cross bar (306), an inner wall of the upper end of the cross bar (306) is slidably connected to a first slide bar (307), and both left and right ends of the first slide bar (307) are fixedly connected to the first housing (2).

3. The heating and mixing device for preparing environmentally friendly furan resin according to claim 2, characterized in that: The outer wall of the cross bar (306) is slidably connected to the first shell (2), and the left end of the cross bar (306) is tightly pressed against the box body (1).

4. The heating and mixing device for preparing environmentally friendly furan resin according to claim 1, characterized in that: The material mixing structure heating structure (5) includes a second motor (501) and a third motor (505), the outer wall of the second motor (501) is fixedly connected to the second shell (4), the output shaft of the second motor (501) is fixedly connected to the first gear (502), the upper and lower ends of the rotating shaft of the first gear (502) are both rotatably connected to the second shell (4) through bearings, the first gear (502) is meshed and connected to the second gear (503), the upper end of the rotating shaft of the second gear (503) is rotatably connected to the first block (504) through a bearing, the outer wall of the third motor (505) is fixedly connected to the second shell (4), the output shaft of the third motor (505) is fixedly connected to the threaded rod (506), the threaded rod (506) is threadedly connected to the threaded block (507), the inner wall of the right end of the threaded block (507) is slidably connected to the second sliding rod (508), and the left end of the threaded block (507) is fixedly connected to the first block (504).

5. The heating and mixing device for preparing environmentally friendly furan resin according to claim 4, characterized in that: The upper and lower ends of the second sliding rod (508) are fixedly connected to the second shell (4), and the upper and lower ends of the threaded rod (506) are rotatably connected to the second shell (4) via bearings.

6. The heating and mixing device for preparing environmentally friendly furan resin according to claim 4, characterized in that: The lower end of the rotating shaft of the second gear (503) is fixedly connected to a stirring rod (6), the outer wall of the stirring rod (6) is rotationally connected to the second block (7) through a bearing, and the outer wall of the second block (7) is slidingly connected to the second shell (4).

Citation Information

Patent Citations

  • Heating and mixing device for preparing environment-friendly furan resin

    CN211963958U