Easily-rolling piece packaging machine, anti-rolling conveyor and sorting device

By using a multi-stage anti-roll conveyor and a limit structure in the easy-to-roll package loading machine, the problem of accurate positioning of easy-to-roll package sorting is solved, image processing is simplified, and the loading stability and efficiency are improved.

CN223393860UActive Publication Date: 2025-09-30SUZHOU GP LOGISTICS SYST
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Patent Information

Application Number
CN202422480630.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-30
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing technology cannot effectively sort easy-to-roll packages to the cross-belt sorter through a multi-stage loading platform, and the existing image processing method is complex and prone to misjudgment.

Method used

The design of the easy-to-roll packaging machine adopts a multi-stage anti-roll conveyor. The belt surface is equipped with blocks and grid partitions to limit the packaging and avoid the use of multiple image collectors.

Benefits of technology

It achieves accurate positioning of the package, reduces the difficulty of image processing, improves the stability and efficiency of package loading, and reduces the risk of misjudgment.

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Abstract

The utility model discloses an easy-rolling piece packaging machine, an anti-rolling conveyor and a sorting device. The easy-to-roll part packaging machine comprises a base table, a plurality of anti-roll conveyors which are sequentially connected in a step shape are arranged on the base table, each anti-roll conveyor comprises a frame, rollers are arranged at the two ends of the frame respectively, a belt is arranged on the rollers in a sleeving mode, and at least two blocking parts extending in the width direction of the belt are arranged on the outer surface of the belt. The distance between every two adjacent blocking pieces is smaller than the distance between the axes of the two rollers, grid partitions located between the adjacent blocking pieces are further arranged on the outer surface of the belt, and the heights of the grid partitions are smaller than the heights of the blocking pieces. According to the utility model, the position of the parcel can be effectively limited by arranging the grid partition, and meanwhile, the accuracy of the moving position of the parcel during moving can be effectively ensured, so that the parcel can be transferred to the sorting trolley from the side part of the sorting machine, a plurality of image collectors are not required to be arranged, the process of synchronously processing a plurality of images is omitted, and the working efficiency is improved. And the realization difficulty is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of sorting, in particular to a bagging machine for easily rolling parts, an anti-rolling conveyor and a sorting device. Background Art

[0002] For irregular-shaped packages that are easy to roll, it is impossible to load them onto the cross-belt sorter for sorting via the conventional multi-stage loading platform.

[0003] Therefore, the invention patent with application publication number CN117160876A discloses a method of placing packages directly onto an empty sorting cart after manually scanning the code.

[0004] This approach requires multiple continuous image capture devices to detect the presence of packages on each sorting cart, and to determine the cart where the manually placed package is located. This structure requires real-time image processing from multiple image capture devices, which is difficult, requires high hardware and software requirements, and is prone to misjudgment. Utility Model Content

[0005] The purpose of the present invention is to solve the above problems in the prior art and to provide a bagging machine for easy-to-roll parts, an anti-rolling conveyor and a sorting device.

[0006] The purpose of this utility model is achieved through the following technical solutions:

[0007] The machine for laminating easy-to-roll parts includes a base on which are arranged a plurality of anti-roll conveyors connected in sequence in a step-like manner. The anti-roll conveyors include a frame, rollers are respectively provided at both ends of the frame, and a belt is mounted on the roller. The outer surface of the belt is provided with at least two stops extending along the width direction of the belt, and the spacing between adjacent stops is smaller than the spacing between the axes of the two rollers. The outer surface of the belt is also provided with grid partitions located between adjacent stops, and the height of the grid partitions is lower than the height of the stops.

[0008] Preferably, the top of the base is a stepped mounting platform.

[0009] Preferably, the baffle is a baffle perpendicular to the belt, and an anti-roll groove is formed on the outer side of the baffle away from the belt.

[0010] Preferably, the grid partition is connected to the inner sides of two adjacent blocking members.

[0011] Preferably, both side plates of the frame have side ribs extending above the belt.

[0012] Preferably, in the two connected anti-roll conveyors, the side guard of the downstream one is higher than the side guard of the upstream one, and two of the said blocks are set on the belt of the downstream one, and the two said blocks are rotated to the top of the belt, and the height of the block near the output end is higher than the height of the block near the input end.

[0013] Preferably, the top corner positions of the side plates on the same side of the two connected anti-roll conveyors are concave-convex structures that match each other.

[0014] Preferably, a row of multiple anti-roll conveyors is provided on each layer of the base.

[0015] An anti-roll conveyor includes a frame, rollers are respectively provided at both ends of the frame, a belt is mounted on the roller, the outer surface of the belt is provided with at least two stops extending along the width direction of the belt, the spacing between adjacent stops is smaller than the spacing between the axes of the two rollers, and the outer surface of the belt is also provided with grid partitions located between adjacent stops, and the height of the grid partitions is lower than the height of the stops.

[0016] The sorting device comprises any one of the above-mentioned easy-to-roll parts packaging machine or the above-mentioned anti-rolling conveyor.

[0017] The advantages of the technical solution of this utility model are mainly reflected in:

[0018] The easy-to-roll package loading machine of the present invention transports packages by setting up a multi-level anti-roll conveyor. The grid partition can effectively limit the position of the package and effectively ensure the accuracy of the moving position of the package during movement, thereby ensuring that the package can be transferred from the side of the sorting machine to the sorting trolley. There is no need to set up multiple image collectors, which saves the process of multiple image synchronization processing and reduces the difficulty of implementation.

[0019] The grid partition of the utility model is connected with the blocking piece, which can effectively increase the integrity of the limiting structure and improve the impact resistance, thereby better playing a blocking role.

[0020] The utility model makes the side blocks of the downstream anti-roll conveyor and the blocks at the output end higher, which can effectively prevent the packages from falling from the downstream anti-roll conveyor when falling from the upstream to the downstream, thereby effectively ensuring the stability of the upper packages. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a three-dimensional diagram of the easy-to-roll parts packaging machine of the present invention, in which only one anti-roll conveyor is shown on each layer;

[0022] Figure 2 yes Figure 1 Side view of;

[0023] Figure 3 yes Figure 1 End view of

[0024] Figure 4 yes Figure 1 Top view of . DETAILED DESCRIPTION

[0025] The objectives, advantages, and features of the present invention are illustrated and explained through the following non-limiting description of preferred embodiments. These embodiments are merely typical examples of the application of the technical solutions of the present invention. Any technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by the present invention.

[0026] In the description of the solution, it should be noted that the terms "center," "upper," "lower," "left," "right," "front," "back," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplification. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] The following describes the easy-to-roll piece packaging machine disclosed by the utility model in conjunction with the accompanying drawings. Figure 1 As shown, it includes a base 100, on which are provided a plurality of anti-roll conveyors 200 connected in sequence in a step-like manner. The number of the anti-roll conveyors 200 connected in sequence in a step-like manner can be designed as needed, for example, 2-4 sections. In this embodiment, 2 sections are taken as an example for illustration. The anti-roll conveyor 200 includes a frame 210, and rollers 220 are respectively provided at both ends of the frame 210. One of the rollers 220 is an electric roller 220 and belts 230 are mounted on the two rollers 220. The outer surface of the belt 230 is provided with at least two stops 240 extending along the width direction of the belt 230, and the distance between adjacent stops 240 is less than the distance between the axes of the two rollers 220. The outer surface of the belt 230 is also provided with a grid partition 250 located between adjacent stops 240, and the height of the grid partition 250 is lower than the height of the stops 240.

[0028] As attached Figure 1As shown, the base 100 includes four columns 110, each with a universal wheel 120 at its base. Of course, the universal wheel 120 can also be replaced by a conventional roller. Two of the four columns 110 are longer, and two are shorter. Long rollers 220 located on the same side are connected by a connecting beam. A low-level load-bearing beam 130 is installed above the two shorter columns 110 and the two connecting beams. A high-level load-bearing beam 140 is installed on each of the two connecting beams and the two longer columns 110, resulting in a stepped top surface. A roll-off-resistant conveyor 200 is installed on the low-level load-bearing beam 130, and a roll-off-resistant conveyor 200 is installed on the high-level load-bearing beam 140.

[0029] As attached Figure 2 As shown, in order to ensure that the parcel can be reliably conveyed from the upstream anti-roll conveyor 200 to the downstream anti-roll conveyor 200, the top corner positions of the side plates 211 on the same side of the two connected anti-roll conveyors 200 are made into mutually matching concave and convex structures.

[0030] As attached Figure 2 As shown, in order to better cooperate with the baffle 240 and the grid partition 250, the two side plates 211 of the frame 210 have side ribs 212 extending above the belt 230, thereby effectively preventing packages from falling from both sides of the anti-roll conveyor 200.

[0031] As attached Figure 2 , Attachment Figure 3 As shown, the number of the stoppers 240 can be designed as needed. Preferably, there are two stoppers 240 and the distance between them is equivalent to the distance between the two rollers 220. The stopper 240 is a baffle perpendicular to the belt 230. The baffle is formed with an anti-roll groove 241 on the outer side away from the belt 230. The anti-roll groove 241 can be only one or more. When there is one anti-roll groove 241, it can be arc-shaped, inverted trapezoidal, or V-shaped. Preferably, there are multiple anti-roll grooves 241, and each anti-roll groove 241 is V-shaped.

[0032] As attached Figure 4 As shown, the grid partition 250 includes a first baffle 251 extending along the conveying direction of the anti-roll conveyor 200 and a second baffle 252 perpendicular to the first baffle 251, the second baffle 252 is multiple and evenly spaced between the two baffles 240, the first baffle 251 between the two adjacent second baffles 252 is staggered, and the grid partition 250 is connected to the inner sides of the two adjacent baffles 240.

[0033] As attached Figure 1 , Attachment Figure 2As shown, in the two connected anti-roll conveyors 200, the side guard 212 of the downstream one is higher than the side guard 212 of the upstream one, and two of the blocks 240 are set on the belt 230 of the downstream one, and the two blocks 240 are rotated to the top of the belt 230, and the height of the block 240 near the output end is higher than the height of the block 240 near the input end.

[0034] Only one anti-roll conveyor may be provided on each layer of the base. Preferably, in order to improve the packing efficiency, a row of multiple anti-roll conveyors 200 may be provided on each layer of the base.

[0035] Example 2

[0036] This embodiment discloses a sorting device, including the easy-to-roll piece loading machine described above or the anti-roll conveyor 200 described above.

[0037] There are many implementation methods for the present utility model, and all technical solutions formed by equivalent transformation or equivalent transformation fall within the protection scope of the present utility model.

Claims

1. A machine for packaging easily rolled parts, including a base, characterized by: The base is provided with a plurality of anti-roll conveyors connected in sequence in a step-like manner, and the anti-roll conveyor includes a frame, rollers are respectively provided at both ends of the frame, and a belt is mounted on the roller. The outer surface of the belt is provided with at least two stops extending along the width direction of the belt, and the spacing between adjacent stops is smaller than the spacing between the axes of the two rollers. The outer surface of the belt is also provided with grid partitions located between adjacent stops, and the height of the grid partitions is lower than the height of the stops.

2. The easy-to-roll parts packaging machine according to claim 1, characterized in that: The top of the base is a stepped mounting platform.

3. The easy-to-roll parts packaging machine according to claim 1, characterized in that: The blocking member is a blocking plate perpendicular to the belt, and an anti-rolling groove is formed on the outer side of the blocking plate away from the belt.

4. The easy-to-roll parts packaging machine according to claim 1, characterized in that: The grid partition is connected to the inner sides of two adjacent blocking members.

5. The easy-to-roll parts packaging machine according to claim 1, characterized in that: The two side plates of the frame have side ribs extending above the belt.

6. The easy-to-roll parts packaging machine according to claim 5, characterized in that: In the two connected anti-roll conveyors, the side guard of the downstream one is higher than the side guard of the upstream one, and two of the said blocks are set on the belt of the downstream one, and the two said blocks are rotated to the top of the belt, and the height of the block near the output end is higher than the height of the block near the input end.

7. The easy-to-roll parts packaging machine according to claim 5, characterized in that: The top corner positions of the side plates on the same side of the two connected anti-roll conveyors are concave-convex structures that match each other.

8. The easy-to-roll parts packaging machine according to any one of claims 1 to 7, characterized in that: A row of multiple anti-roll conveyors is provided on each layer of the base.

9. Anti-roll conveyor, characterized by: The anti-roll conveyor includes a frame, rollers are respectively provided at both ends of the frame, belts are mounted on the rollers, the outer surface of the belt is provided with at least two stops extending along the width direction of the belt, the spacing between adjacent stops is smaller than the spacing between the axes of the two rollers, and the outer surface of the belt is further provided with grid partitions located between adjacent stops, and the height of the grid partitions is lower than the height of the stops.

10. A sorting device, characterized in that: It comprises the easy-rolling parts packaging machine as described in any one of claims 1 to 8 or the anti-rolling conveyor as described in claim 9.

Citation Information

Patent Citations

  • Object sorting method and system

    CN117160876A