Four-way valve component D pipe welding positioning device

Abstract

The utility model discloses a four-way valve component D pipe welding positioning device, which relates to the technical field of welding, and comprises a four-way valve, a square through frame, a mounting chassis, a bracket, a nitrogen charging pipe and a rectangular rod, the square through frame is installed on the installation chassis, the support is installed on the square through frame, a U-shaped groove is formed in the support, the four-way valve is placed in the U-shaped groove, one end of the nitrogen filling pipe is communicated with the four-way valve, the other end of the nitrogen filling pipe is communicated with an external nitrogen pipe, the nitrogen filling pipe is installed on the rectangular rod, and the supporting frame is installed on the square through frame and used for supporting an air return pipe assembly of the four-way valve. The U-shaped groove is formed in the support, so that a worker can conveniently, rapidly and accurately place the four-way valve at an accurate position, and the working efficiency can be guaranteed; the air return pipe component is provided with the positioning block, so that a worker can be helped to quickly install the air return pipe component to a proper angle, and the installation efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a positioning device for welding a D-tube of a four-way valve component. Background Art

[0002] Early air conditioning systems were mostly cooling-only. With increasing demands for improved living comfort and a growing demand for dual-purpose air conditioners, a four-way valve, capable of conveniently switching between cooling and heating modes, was developed and implemented in air conditioning systems. This component controls the flow of refrigerant, alternating the direction of the compressor's exhaust and return lines into the evaporator and condenser, enabling the transition between cooling and heating.

[0003] During the actual production of four-way valves, the existing tooling can only meet the requirements of positioning and welding the three pipes E, S, and C below the 5P outdoor unit four-way valve component. Since the D pipe is welded in an upward direction, during the welding of the four-way valve D pipe exhaust pipe assembly, the connecting pipe (condenser) can only be hung on the existing universal needle nozzle device for nitrogen filling and positioning welding. Since the pipe size and shape on the universal needle nozzle device are relatively fixed, adjusting the tooling and positioning the D pipe requires a lot of time and effort, which is not conducive to ensuring work efficiency. In addition, due to the influence of tooling accuracy, the consistency of D pipe positioning cannot be guaranteed. There are certain errors in the welding process, which affects the subsequent assembly work and is not conducive to ensuring work efficiency and production costs. Utility Model Content

[0004] In order to avoid the above-mentioned deficiencies in the prior art, the present invention provides a positioning device for welding the D-tube of a four-way valve component.

[0005] In order to solve the technical problem, the utility model adopts the following technical solution: a four-way valve component D-tube welding and positioning device, including a four-way valve, and also including a square frame, a mounting chassis, a bracket, a nitrogen filling pipe and a rectangular rod; the square frame is installed on the mounting chassis, the bracket is installed on the square frame, a U-shaped groove is provided on the bracket, the four-way valve is placed in the U-shaped groove, one end of the nitrogen filling pipe is connected to the four-way valve, and the other end is connected to an external nitrogen pipe, the nitrogen filling pipe is installed on the rectangular rod, and the support frame is installed on the square frame, and the support frame is used to support the return air pipe assembly of the four-way valve.

[0006] Furthermore, it also includes a rotating structure, which is installed at the center of the installation chassis, and the square frame is installed and connected to the rotating structure.

[0007] Furthermore, it also includes a threaded rod, which is installed on the upper end of the square frame, and the rectangular rod is installed and connected to the threaded rod.

[0008] Furthermore, it also includes a positioning block, which is fixed to the bracket.

[0009] Furthermore, the number of the bracket, nitrogen filling tube, rectangular rod, threaded rod, support frame and positioning block is two, and the corresponding number of the four-way valve is also two. The four-way valve, bracket, nitrogen filling tube, rectangular rod, threaded rod, support frame and positioning block are symmetrically installed on both sides of the square frame.

[0010] The utility model provides a four-way valve component D-tube welding positioning device, which has the following beneficial effects:

[0011] 1. The bracket of the utility model is provided with a U-shaped groove, which can facilitate the staff to quickly and accurately place the four-way valve in the correct position, which is conducive to ensuring work efficiency.

[0012] 2. The utility model is equipped with a rotating structure. The staff does not need to move around. They can directly rotate the square frame to weld the pipes at the appropriate position, which is conducive to improving work efficiency.

[0013] 3. The utility model is equipped with a positioning block, which can help workers quickly install the return air pipe assembly to the appropriate angle, which is conducive to improving installation efficiency.

[0014] 4. The utility model is equipped with a rectangular rod and a threaded rod, which can adjust the position of the nitrogen filling tube, making it convenient for workers to use and conducive to improving work efficiency.

[0015] 5. The utility model is also provided with a support frame for supporting the return air pipe assembly on the four-way valve, providing a supporting force for the return air pipe assembly to prevent the return air pipe assembly from falling off from the square frame during the rotation of the square frame, which is conducive to ensuring work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the present utility model.

[0017] In the picture:

[0018] 1. Square frame; 2. Mounting chassis; 3. Rotating structure; 4. Four-way valve; 5. Bracket; 6. Nitrogen charging tube; 7. Rectangular rod; 8. Threaded rod; 9. Support frame; 10. Positioning block. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0020] like Figure 1 As shown, its structural relationship is as follows: it includes a four-way valve 4, a square frame 1, a mounting chassis 2, a bracket 5, a nitrogen charging pipe 6 and a rectangular rod 7; the square frame 1 is installed on the mounting chassis 2, the bracket 5 is installed on the square frame 1, a U-shaped groove is provided on the bracket 5, the four-way valve 4 is placed in the U-shaped groove, one end of the nitrogen charging pipe 6 is connected to the four-way valve 4, and the other end is connected to the external nitrogen pipe, the nitrogen charging pipe 6 is installed on the rectangular rod 7, and the support frame 9 is installed on the square frame 1, and the support frame 9 is used to support the return air pipe assembly of the four-way valve 4.

[0021] The U-shaped groove provided on the bracket 5 can facilitate the staff to quickly and accurately place the four-way valve 4 at a suitable position, which is beneficial to the guarantee of work efficiency.

[0022] Preferably, it further includes a rotating structure 3 , which is installed at the center of the mounting chassis 2 , and the square frame 1 is installed and connected to the rotating structure 3 .

[0023] By rotating the square frame 1, the workers can weld the pipes at the appropriate position without moving around, which is conducive to improving work efficiency.

[0024] Preferably, it further comprises a threaded rod 8 , which is installed on the upper end of the square frame 1 , and the rectangular rod 7 is installed and connected to the threaded rod 8 .

[0025] The staff can adjust the threaded rod 8 up and down to a suitable height, and can also adjust the position of the rectangular rod 7 on the threaded rod 8 to facilitate the connection of the nitrogen filling pipe 6 with the external nitrogen pipe, which is conducive to ensuring work efficiency.

[0026] The support frame 9 is used to support the return air pipe assembly on the four-way valve 4, providing a supporting force for the return air pipe assembly to prevent the return air pipe assembly from falling off from the square frame 1 during the rotation of the square frame 1, which is beneficial to ensuring work efficiency.

[0027] Preferably, a positioning block 10 is further included, and the positioning block 10 is fixed to the bracket 5 .

[0028] The positioning block 10 is used to position the angle of the return air pipe assembly on the four-way valve 4, helping the staff to quickly install the return air pipe assembly to a suitable angle, which is conducive to improving the installation efficiency.

[0029] Preferably, the number of the bracket 5, the nitrogen filling tube 6, the rectangular rod 7, the threaded rod 8, the support frame 9 and the positioning block 10 is two, and the corresponding number of the four-way valve 4 is also two. The four-way valve 4, the bracket 5, the nitrogen filling tube 6, the rectangular rod 7, the threaded rod 8, the support frame 9 and the positioning block 10 are symmetrically installed on both sides of the square frame 1.

[0030] The specific use includes the following process:

[0031] In the first step, the staff places the four-way valve 4 in the U-shaped groove on the bracket 5, then locates the angle of the return air pipe assembly on the four-way valve 4 through the positioning block 10, and finally, fixes the return air pipe assembly on the four-way valve 4 on the support frame 9.

[0032] In the second step, the staff adjusts the threaded rod 8 to a suitable height, then adjusts the nitrogen filling tube 6 on the rectangular rod 7 to a suitable position, and finally connects one end of the nitrogen filling tube 6 to the four-way valve 4 and the other end to the external nitrogen pipe.

[0033] In the third step, the staff rotates the square frame 1 to the appropriate angle and then starts welding.

[0034] Step 4: Repeat steps 1 to 3 until the required workload is completed.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A four-way valve component D-tube welding positioning device, comprising a four-way valve (4), characterized in that: It also includes a square frame (1), a mounting chassis (2), a bracket (5), a nitrogen filling pipe (6) and a rectangular rod (7); the square frame (1) is mounted on the mounting chassis (2), the bracket (5) is mounted on the square frame (1), a U-shaped groove is provided on the bracket (5), the four-way valve (4) is placed in the U-shaped groove, one end of the nitrogen filling pipe (6) is connected to the four-way valve (4), and the other end is connected to an external nitrogen pipe, the nitrogen filling pipe (6) is mounted on the rectangular rod (7), and a support frame (9) is mounted on the square frame (1), and the support frame (9) is used to support the return air pipe assembly of the four-way valve (4).

2. A four-way valve component D-tube welding positioning device according to claim 1, characterized in that: It also includes a rotating structure (3), which is installed at the center of the mounting chassis (2), and the square frame (1) is installed and connected to the rotating structure (3).

3. The D-tube welding positioning device for a four-way valve component according to claim 1, characterized in that: It also includes a threaded rod (8), which is installed on the upper end of the square frame (1), and the rectangular rod (7) is installed and connected to the threaded rod (8).

4. The D-tube welding positioning device for a four-way valve component according to claim 1, characterized in that: It also includes a positioning block (10), which is fixed to the bracket (5).

5. The D-tube welding positioning device for a four-way valve component according to claim 1, characterized in that: The number of the bracket (5), nitrogen filling tube (6), rectangular rod (7), threaded rod (8), support frame (9) and positioning block (10) is two, and the number of the corresponding four-way valve (4) is also two. The four-way valve (4), bracket (5), nitrogen filling tube (6), rectangular rod (7), threaded rod (8), support frame (9) and positioning block (10) are symmetrically installed on both sides of the square frame (1).

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