Demolding mechanism for high-pressure resin molding mold

The demoulding mechanism combines pneumatic components with drive components, and uses gas to separate the bonding between the product and the mold, solving the problem of product damage caused by mechanical demoulding and achieving an efficient and lossless demoulding process.

CN223395682UActive Publication Date: 2025-09-30XIANGYANG JIANDING FRP CO LTD
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Patent Information

Application Number
CN202422704363.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-30
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

During the high-pressure resin molding process, the mechanical demoulding mechanism can easily cause damage to the adhesion area between the product and the mold, affecting product quality.

Method used

The demoulding mechanism combines pneumatic components with drive components, uses gas to separate the bonding between the product and the mold, and combines scissor rods and screw structures to lift and demould.

Benefits of technology

It avoids damage to the product caused by mechanical force during the demoulding process and maintains the overall quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a demolding mechanism for a high-pressure resin molding mold, which comprises a lower mold base, an upper mold plate matched with the lower mold base is mounted at the top of the lower mold base; the demolding mechanism is arranged at the bottom of the inner cavity of the lower mold base and comprises a mounting frame fixedly mounted at the bottom of the inner cavity of the lower mold base; according to the demolding mechanism for the high-pressure resin molding mold, the driving assembly and the pneumatic assembly are matched with each other, the air bag can be synchronously extruded when the driving assembly drives the two-way screw rod, gas in the air bag is injected into the barrel through the hose and the connecting pipe, and the gas is continuously output; when the product is mechanically demoulded, gas jacks up the top plate through the gas hole, so that the gas inflates the gap between the product and the lower mould base through the gap between the top plate and the counter bore, the bonding part between the product and the lower mould base can be separated by utilizing the gas when the product is mechanically demoulded, and damage during mechanical pushing is avoided; and the overall quality of the product is influenced.
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Description

Technical Field

[0001] The present application relates to the field of resin molding technology, and in particular to a demoulding mechanism for a high-pressure resin molding die. Background Art

[0002] High-pressure resin molding is a molding process widely used to manufacture high-performance composite materials and components. This process typically involves injecting resin and reinforcement into a mold under high pressure, followed by heating or reaction curing to form the product. However, due to the strong adhesion between the cured resin and the mold, the resin undergoes a curing reaction under high pressure and temperature conditions, forming a tight bond with the mold. Therefore, a demolding mechanism is required for demolding.

[0003] In related technologies, a mechanical demolding mechanism pushes and lifts the solidified product through a push rod, bracket or other structure to separate the resin product from the mold; however, due to the characteristics of the mechanical structure, the adhesion between the product and the mold is easily damaged during the demolding process, thereby affecting the overall quality of the product.

[0004] Therefore, those skilled in the art provide a demoulding mechanism for a high-pressure resin molding die to solve the problems raised in the above background technology. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the present application provides a demolding mechanism for a high-pressure resin molding die.

[0006] The present application provides a demoulding mechanism for a high-pressure resin molding die using the following technical solutions:

[0007] A demoulding mechanism for a high-pressure resin molding die, comprising:

[0008] A lower die base, the top of which is equipped with an upper die plate adapted thereto;

[0009] The demoulding mechanism is arranged at the bottom of the inner cavity of the lower mold base, and includes a mounting frame fixedly mounted on the bottom of the inner cavity of the lower mold base, a bidirectional screw is rotatably mounted on one side of the inner wall of the mounting frame, and a movable seat threadedly connected on both sides thereof, a lifting plate is slidably mounted inside the lower mold base, a scissor rod is hinged between the lifting plate and the movable seat through a rotating shaft, and a driving assembly is provided on one side of the mounting frame for driving the lifting plate to move;

[0010] The pneumatic component is arranged between the mounting frame and the lifting plate to demould the molded resin.

[0011] By adopting the above technical solution, the product can be lifted and demoulded by the lifting plate while the bonding between the product and the lower mold base can be separated by using gas.

[0012] Preferably, the pneumatic assembly includes a fixed seat fixedly mounted inside the mounting frame, an air bag is installed between the fixed seat and the movable seat, a cylinder is installed around the bottom of the jacking plate, a top plate is provided around the top of the jacking plate, and a sliding rod fixedly mounted at the bottom thereof, the bottom end of the sliding rod sequentially passes through the jacking plate and the cylinder and extends to the inside of the cylinder, the sliding rod is located inside the cylinder and a return spring is installed, the bottom end of the return spring is fixedly connected to the bottom of the cylinder inner cavity, a plurality of air holes are opened between the cylinder and the jacking plate, the top of the air bag is connected with a hose, and a connecting pipe is installed between the hose and the cylinder;

[0013] By adopting the above technical solution, gas can be used to separate the bonding between the product and the lower mold base, thereby avoiding damage to the bonding between the product and the lower mold base when the lifting plate is lifted, which affects the overall quality of the product.

[0014] Preferably, one end of the bidirectional screw passes through the mounting frame and extends to the outside of the mounting frame, the end of the bidirectional screw located outside the mounting frame is fixedly mounted with a driven bevel gear, a servo motor is mounted at the bottom of the inner cavity of the lower die base, and an active bevel gear is fixedly mounted on the output end of the servo motor, and the active bevel gear and the driven bevel gear are meshedly connected;

[0015] By adopting the above technical solution, power support can be provided to facilitate driving the bidirectional screw and the pneumatic component.

[0016] Preferably, a cross bar is fixedly mounted on the other side of the inner wall of the mounting frame, and one end of the cross bar passes through the movable seat and is slidably connected thereto.

[0017] Preferably, a partition is fixedly installed inside the lower mold base, and two strip-shaped openings are opened on the surface of the partition, and the scissor rods are arranged inside the strip-shaped openings.

[0018] Preferably, countersunk holes are provided around the top of the jacking plate, and the top plate is slidably installed inside the countersunk holes;

[0019] By adopting the above technical solution, the overall flatness of the jacking plate can be maintained, avoiding any impact on resin molding.

[0020] In summary, this application has the following beneficial technical effects:

[0021] 1. The demolding mechanism for the high-pressure resin molding die utilizes the mutual cooperation between the drive component and the pneumatic component to synchronously squeeze the airbag when the drive component drives the bidirectional screw, and injects the gas inside the airbag into the interior of the cylinder through a hose and a connecting tube. As the gas is continuously output, the gas lifts the top plate through the air holes, and the gas inflates the gap between the product and the lower mold base through the gap between the top plate and the countersunk hole. In this way, when the product is mechanically demolded, the gas can be used to separate the bonding between the product and the lower mold base, avoiding damage during mechanical pushing, which affects the overall quality of the product.

[0022] 2. The demoulding mechanism of the high-pressure resin molding die uses the threaded connection between the bidirectional screw and the movable seat to move the two movable seats synchronously while the bidirectional screw rotates, and uses the scissor-fork characteristics of the scissor rod to lift the lifting plate to facilitate the demoulding of the product inside the lower mold base, so that the staff can take out the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic structural diagram of a demoulding mechanism for a high-pressure resin molding die in an embodiment of the present application;

[0024] Figure 2 This is a schematic cross-sectional view of a lower die base in a demoulding mechanism for a high-pressure resin molding die according to an embodiment of the present application;

[0025] Figure 3 This is a schematic diagram of the structure of a drive assembly in a demoulding mechanism for a high-pressure resin molding die in an embodiment of the present application;

[0026] Figure 4 This is a schematic diagram of the partial structure of a demoulding mechanism in a demoulding mechanism for a high-pressure resin molding die in an embodiment of the present application;

[0027] Figure 5 This is a schematic diagram of the structure of a pneumatic component in a demoulding mechanism for a high-pressure resin molding die in an embodiment of the present application;

[0028] Figure 6 This is a schematic diagram of the strip port structure in a demoulding mechanism for a high-pressure resin molding die in an embodiment of the present application.

[0029] Explanation of the accompanying reference numerals: 1. Lower mold base; 2. Upper mold plate; 3. Demolding mechanism; 31. Mounting frame; 32. Bidirectional screw; 33. Moving seat; 34. Lifting plate; 35. Scissor rod; 36. Driving assembly; 361. Driven bevel gear; 362. Servo motor; 363. Driving bevel gear; 37. Pneumatic assembly; 371. Fixed seat; 372. Air bag; 373. Cylinder body; 374. Top plate; 375. Sliding rod; 376. Return spring; 377. Air hole; 378. Hose; 379. Connecting pipe; 38. Cross bar; 39. Strip mouth. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-4 This application is described in further detail.

[0031] The present application discloses a demoulding mechanism for a high-pressure resin molding die. Figure 1-6 , a demoulding mechanism for a high-pressure resin molding die, comprising:

[0032] The lower die base 1 has an upper die plate 2 mounted on the top of the lower die base 1.

[0033] Reference Figure 3 as well as Figure 4 The demoulding mechanism 3 is arranged at the bottom of the inner cavity of the lower mold base 1, and includes a mounting frame 31 fixedly mounted on the bottom of the inner cavity of the lower mold base 1. A bidirectional screw 32 is rotatably mounted on one side of the inner wall of the mounting frame 31, and a movable seat 33 threadedly connected on both sides thereof. A lifting plate 34 is slidably mounted inside the lower mold base 1, and a scissor rod 35 is hinged between the lifting plate 34 and the movable seat 33 through a rotating shaft. A driving component 36 is provided on one side of the mounting frame 31 for driving the lifting plate 34 to move; a pneumatic component 37 is provided between the mounting frame 31 and the lifting plate 34 for demoulding the molded resin;

[0034] One end of the bidirectional screw 32 passes through the mounting frame 31 and extends to the outside of the mounting frame 31. A driven bevel gear 361 is fixedly mounted on the end of the bidirectional screw 32 located outside the mounting frame 31. A servo motor 362 is mounted at the bottom of the inner cavity of the lower die base 1. A driving bevel gear 363 is fixedly mounted on the output end of the servo motor 362. The driving bevel gear 363 and the driven bevel gear 361 are meshedly connected.

[0035] In this embodiment, the servo motor 362 drives the active bevel gear 363 to rotate, and utilizes the meshing connection between the active bevel gear 363 and the driven bevel gear 361 to drive the bidirectional screw 32 to rotate. At the same time, the threaded connection between the bidirectional screw 32 and the movable seat 33 is utilized to make the two movable seats 33 move synchronously, and utilizes the scissor characteristics of the scissor rod 35 to lift and demold the lifting plate 34 and the product on top of it.

[0036] Please continue to refer to Figure 4 A crossbar 38 is fixedly mounted on the other side of the inner wall of the mounting frame 31, and one end of the crossbar 38 passes through the movable seat 33 and is slidably connected thereto;

[0037] In this embodiment, the stability of the movable base 33 can be maintained when it moves, thereby preventing the movable base 33 from shaking and affecting the demoulding.

[0038] Reference Figure 4 as well as Figure 5 The pneumatic assembly 37 includes a fixed seat 371 fixedly installed inside the mounting frame 31, an airbag 372 is installed between the fixed seat 371 and the movable seat 33, a cylinder 373 is installed around the bottom of the jacking plate 34, a top plate 374 is provided around the top of the jacking plate 34, and a sliding rod 375 fixedly installed at its bottom, the bottom end of the sliding rod 375 sequentially passes through the jacking plate 34 and the cylinder 373 and extends to the interior of the cylinder 373, the sliding rod 375 is located inside the cylinder 373 and is installed with a return spring 376, the bottom end of the return spring 376 is fixedly connected to the bottom of the inner cavity of the cylinder 373, a number of air holes 377 are opened between the cylinder 373 and the jacking plate 34, the top of the airbag 372 is connected to a hose 378, and a connecting pipe 379 is installed between the hose 378 and the cylinder 373;

[0039] In this embodiment, while the movable seat 33 is moving, it squeezes the airbag 372, and the gas inside the airbag 372 is injected into the interior of the cylinder 373 through the hose 378 and the connecting pipe 379. As the gas is continuously discharged, the gas pushes up the top plate 374 through the air hole 377, so that the gas inflates the gap between the product and the lower mold base 1 through the gap between the top plate 374 and the countersunk hole, thereby separating the bond between the product and the lower mold base 1 and maintaining the overall quality of the product during demolding.

[0040] One side of the air bag 372 is connected to a one-way air intake valve so that the top plate 374 can take in air when it contacts the countersunk hole.

[0041] Please continue to refer to Figure 5 Countersunk holes are provided around the top of the jacking plate 34, and the top plate 374 is slidably installed inside the countersunk holes; the overall flatness of the jacking plate 34 can be maintained to avoid any impact during resin molding.

[0042] Reference Figure 6 A partition is fixedly installed inside the lower die base 1, and two strip openings 39 are opened on the surface of the partition, and the scissor rods 35 are arranged inside the strip openings 39;

[0043] In this embodiment, the scissor rods 35 are used to lift the lifting plate 34 and sufficient movement space is provided for the scissor rods 35 .

[0044] The working principle of the demoulding mechanism for a high-pressure resin molding die according to the embodiment of the present application is as follows: when the product inside the lower mold base 1 is demoulded, the servo motor 362 drives the driving bevel gear 363 to rotate, and the meshing connection between the driving bevel gear 363 and the driven bevel gear 361 drives the bidirectional screw 32 to rotate. At the same time, the threaded connection between the bidirectional screw 32 and the movable base 33 is used to make the two movable bases 33 move synchronously, and the scissor-fork characteristics of the scissor rods 35 are used to lift and demould the lifting plate 34 and the product on top of it;

[0045] While the movable seat 33 is moving, it squeezes the airbag 372 and injects the gas inside it into the interior of the cylinder 373 through the hose 378 and the connecting pipe 379. As the gas is continuously output, the gas lifts the top plate 374 through the air hole 377, so that the gas inflates the gap between the product and the lower mold base 1 through the gap between the top plate 374 and the countersunk hole, separates the bonding between the product and the lower mold base 1, and maintains the overall quality of the product when demolding.

[0046] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A demoulding mechanism for a high-pressure resin molding die, characterized in that: include: A lower die base (1), wherein an upper die plate (2) adapted thereto is mounted on the top of the lower die base (1); The demoulding mechanism (3) is arranged at the bottom of the inner cavity of the lower mold base (1), and includes a mounting frame (31) fixedly mounted on the bottom of the inner cavity of the lower mold base (1), a bidirectional screw (32) is rotatably mounted on one side of the inner wall of the mounting frame (31), and a movable seat (33) is threadedly connected on both sides thereof, a lifting plate (34) is slidably mounted inside the lower mold base (1), a scissor rod (35) is hinged between the lifting plate (34) and the movable seat (33) through a rotating shaft, and a driving assembly (36) is provided on one side of the mounting frame (31) for driving the lifting plate (34) to move; The pneumatic assembly (37) is arranged between the mounting frame (31) and the lifting plate (34) to demould the molded resin.

2. The demoulding mechanism for a high-pressure resin molding die according to claim 1, characterized in that: The pneumatic assembly (37) includes a fixed seat (371) fixedly mounted inside the mounting frame (31), an air bag (372) is installed between the fixed seat (371) and the movable seat (33), a cylinder (373) is installed around the bottom of the jacking plate (34), a top plate (374) is provided around the top of the jacking plate (34), and a slide rod (375) fixedly mounted at the bottom thereof, the bottom end of the slide rod (375) sequentially passes through the jacking plate (34) and the cylinder (373). And it extends to the interior of the cylinder (373), the sliding rod (375) is located inside the cylinder (373) and is installed with a return spring (376), the bottom end of the return spring (376) is fixedly connected to the bottom of the inner cavity of the cylinder (373), a plurality of air holes (377) are opened between the cylinder (373) and the lifting plate (34), the top of the air bag (372) is connected to a hose (378), and a connecting pipe (379) is installed between the hose (378) and the cylinder (373).

3. The demoulding mechanism for a high-pressure resin molding die according to claim 2, characterized in that: One end of the bidirectional screw (32) passes through the mounting frame (31) and extends to the outside of the mounting frame (31); a driven bevel gear (361) is fixedly mounted on the end of the bidirectional screw (32) located outside the mounting frame (31); a servo motor (362) is mounted at the bottom of the inner cavity of the lower die base (1); an active bevel gear (363) is fixedly mounted on the output end of the servo motor (362); and the active bevel gear (363) and the driven bevel gear (361) are meshedly connected.

4. The demoulding mechanism for a high-pressure resin molding die according to claim 1, wherein: A crossbar (38) is fixedly mounted on the other side of the inner wall of the mounting frame (31), and one end of the crossbar (38) passes through the movable seat (33) and is slidably connected thereto.

5. The demoulding mechanism for a high-pressure resin molding die according to claim 1, characterized in that: A partition is fixedly installed inside the lower die base (1), and two strip-shaped openings (39) are opened on the surface of the partition. The scissor rods (35) are arranged inside the strip-shaped openings (39).

6. The demoulding mechanism for a high-pressure resin molding die according to claim 2, characterized in that: Countersunk holes are provided around the top of the lifting plate (34), and the top plate (374) is slidably installed inside the countersunk holes.