Tongue pressing type bus duct contact processing equipment

Through the cooperation of the busbar duct contact position adjustment mechanism and the stamping drive component, the problem of low busbar duct contact processing efficiency is solved, the stability of the contact position and efficient processing are achieved, and the processing quality is improved.

CN223405764UActive Publication Date: 2025-10-03SHENYANG ALPHA BUSBAR CO LTD
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Patent Information

Application Number
CN202422827576.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-03
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In the prior art, the processing of bus duct contacts requires changing positions one by one, resulting in low processing efficiency, and the instability of position change affects the processing quality.

Method used

The busbar duct contact position adjustment mechanism and stamping drive component are adopted. The contacts are adjusted one by one and moved stably through the propulsion assembly and the lifting drive component. Combined with the sliding cooperation between the dovetail slider and the dovetail guide groove, the stability and efficiency of the processing process are ensured.

Benefits of technology

The efficiency and quality of busbar duct contact processing are improved, the stability and accuracy of contact position adjustment are ensured, and the labor intensity of workers is reduced.

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Abstract

The utility model provides tongue pressing type bus duct contact processing equipment, which belongs to the technical field of bus duct contact processing and comprises a processing table, a male die arranged at the top of the processing table, a female die oppositely arranged above the male die, and a feeding frame slidably arranged at the bottom of the processing table. A pushing assembly for adjusting the position of the feeding frame is arranged at the bottom of the machining table, a loading frame is longitudinally arranged in an inner cavity of the feeding frame in a sliding mode, the contacts are sequentially adjusted to the positions corresponding to the machining table according to the positions of the busway contacts, and then the pushing assembly drives the feeding frame to transversely move. The female die moves towards the male die through the stamping driving component, so that one contact of a bus duct is subjected to tongue pressing machining, then the positions of the bus duct contacts are adjusted one by one through the pushing assembly and the lifting driving component, the bus duct contacts are machined one by one through gradual position changes, and then the efficiency of the bus duct contact machining process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of busbar trough contact processing, in particular to tongue-pressing type busbar trough contact processing equipment. Background Art

[0002] Busbar ducts, enclosed metal structures composed of copper and aluminum busbar posts, are used to distribute high power to various components in distributed systems. They are increasingly replacing wires and cables in indoor low-voltage power transmission trunk projects. When connecting busbar ducts in certain locations, the contacts must be machined to ensure stability after connection.

[0003] Related technology (publication number: CN108889841B) discloses a tongue-pressed busbar duct contact and its processing equipment. The disclosed technical solution: The contact and busbar body are integrally formed, eliminating the traditional method of press-riveting the contact to the busbar body. This eliminates the problem of poor clamping force between the contact and the busbar body, and ensures good contact between the contact and the busbar body, enhancing safety. Furthermore, the process is convenient, time-saving, and labor-saving, reducing worker labor intensity and improving work efficiency.

[0004] In the above-mentioned disclosed technical solution, the following problems were found in the related technology: since the bus duct generally has four contacts, and the four contacts are located in a vertical row, when the contacts are processed into tongue shapes, they need to be processed one by one, and the position of the bus duct needs to be continuously changed during the processing. In this regard, we have proposed a new type of tongue-pressing bus duct contact processing equipment.

[0005] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background technology section of this application, and therefore may include information that does not constitute prior art known to ordinary technicians in this field. Utility Model Content

[0006] The present invention aims to solve at least one of the technical problems existing in the prior art or related art. To solve the problems in bus duct contact processing in the prior art, the present invention provides a tongue-pressing bus duct contact processing device. The device uses a bus duct contact position adjustment mechanism and a tongue-pressing contact processing structure to improve the efficiency of bus duct contact processing. The specific technical solution is as follows:

[0007] A tongue-pressing busbar trough contact processing device includes a processing table, a punch is provided on the top of the processing table, a die is provided above the punch, a stamping drive component is provided on the processing table to drive the die to press the die, a feed rack is provided on the bottom of the processing table for sliding, and a propulsion assembly for adjusting the position of the feed rack is provided on the bottom of the processing table, a loading rack is provided on the inner cavity of the feed rack for sliding longitudinally, and a lifting drive component for adjusting the height of the loading rack is provided on the bottom of the feed rack.

[0008] In the above technical solution, a guide frame is symmetrically fixedly installed below the processing table and is attached to the bottom of the feed frame. A dovetail guide groove is provided on the top of the guide frame. A dovetail slider is symmetrically fixedly installed at the bottom of the feed frame. The dovetail slider is slidably arranged in the inner cavity of the dovetail guide groove.

[0009] The propulsion assembly includes a lead screw rotatably arranged below the guide frame, the external thread of the lead screw is connected to a drive seat, and the drive seat is fixedly installed on the bottom of the feed frame.

[0010] A directional column parallel to the lead screw is provided below the guide frame, and the driving seat is sleeved on the outside of the directional column.

[0011] The punching drive component includes a top frame fixedly mounted on the top of the processing table, a hydraulic cylinder is provided through the inner cavity of the top frame, and the die is fixedly mounted on the movable end of the hydraulic cylinder.

[0012] An anti-deflection guide rod parallel to the hydraulic cylinder is provided on the outer wall of the die, and the anti-deflection guide rod passes through the inner cavity of the top frame and extends to the outside.

[0013] The lifting drive component includes an electric push rod fixedly installed below the feeding frame, and the movable end of the electric push rod is fixedly installed at the bottom of the loading frame.

[0014] A guide rod is provided on the top of the feeding frame, and the loading frame is sleeved on the outside of the guide rod through connecting ears on both sides.

[0015] A guide column is fixedly installed on the bottom of the processing table, and a stabilizing seat is fixedly installed on the top of the feed frame away from the guide frame. The stabilizing seat is sleeved on the outside of the guide column.

[0016] The top of the male die is provided with a pressing groove opposite to the female die.

[0017] Compared with the prior art, the beneficial effects of the present invention are: the tongue-pressing busbar contact processing equipment:

[0018] 1. According to the position of the bus duct contact, the contact is adjusted to the position corresponding to the processing table in sequence, and then the feed frame is driven to move horizontally by the pushing component, and the die is moved toward the punch by the stamping driving component, so that a contact of the bus duct is processed into a tongue shape, and then the position of the bus duct contact is adjusted one by one by the pushing component and the lifting driving component. Through the gradual change of position, the bus duct contacts are processed one by one, thereby improving the efficiency of the bus duct contact processing process.

[0019] 2. The sliding cooperation between the T-shaped dovetail slider and the T-shaped dovetail guide groove improves the stability of the feed frame movement process and avoids position deviation, thereby ensuring the stability of the feed frame's lateral position movement process and further ensuring the quality of busbar duct contact processing.

[0020] 3. When adjusting the horizontal position of the bus duct contact, the output shaft of the motor drives the screw to rotate, so that the drive seat connected to the screw thread drives the feed frame to move, and the feed frame drives the bus duct contact to move toward the processing table, making the operation of the bus duct position adjustment process more convenient.

[0021] 4. When switching the bus duct contact to be processed, the loading frame drives the bus duct to move up and down, and at the same time drives the connecting ear to slide against the outer wall of the guide rod, thereby ensuring the stability of the bus duct contact position adjustment process.

[0022] 5. The sliding cooperation between the stabilizing seat and the guide column prevents the left end of the feed frame from shifting, and the right end of the feed frame is limited by the guide frame, thereby ensuring the overall stability of the feed frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of a tongue-pressing busbar contact processing equipment of the utility model. Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the structure of a tongue-pressing busbar contact processing equipment of the utility model. Figure 2 ;

[0025] Figure 3 This is a schematic diagram of the exploded structure of a tongue-pressing busbar contact processing device of the utility model;

[0026] Figure 4 This is a partial structural diagram of the guide frame and feed frame of the utility model;

[0027] in, Figures 1 to 4The correspondence between the figure marks and the component names is: 1-processing table, 2-punch, 3-die, 4-feed frame, 5-loading frame, 6-guide column, 7-electric push rod, 8-top frame, 9-hydraulic cylinder, 10-anti-deflection guide rod, 11-guide rod, 13-pressing groove, 14-screw, 15-directional column, 16-driving seat, 17-motor, 18-hood, 19-guide frame, 21-stabilizing seat, 22-connecting seat, 24-support column, 25-dovetail guide groove, 27-dovetail slider, 28-fixed seat, 29-bracket. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] The following is a combination of specific implementation cases and attached Figure 1-4 The present invention will be further described below, but the present invention is not limited to these embodiments.

[0030] A device for processing a tongue-pressing busbar duct contact comprises a processing table 1, a punch 2 being provided on the top of the processing table 1, a die 3 being provided above the punch 2, and a stamping drive component for driving the die 3 to press the punch 2. The punch 2 is fixed to the surface of the processing table 1 in a close-fitting manner, and the die 3 is driven to move above the punch 2 by the movable end of the stamping drive component, so that the die 3 moves toward the punch 2, thereby processing the busbar duct contact into a tongue-pressing shape. A feed frame 4 is slidably provided at the bottom of the processing table 1, and a propulsion assembly for adjusting the position of the feed frame 4 is provided at the bottom of the processing table 1.

[0031] The feed rack 4 slides in contact with the bottom of the processing table 1. The position of the feed rack 4 is adjusted by the propulsion assembly so that the busbar duct drives the contacts to move onto the processing table 1. By adjusting the position of the feed rack 4, each contact is moved forward and backward so that the contacts of the busbar duct can be processed one by one in a tongue-pressing manner, thereby ensuring the efficiency of the busbar duct contact processing. The inner cavity of the feed rack 4 is provided with a loading rack 5 for longitudinal sliding, and the bottom of the feed rack 4 is provided with a lifting drive component for adjusting the height of the loading rack 5. A through groove is provided on the surface of the feed rack 4 from the center to the outside, and the outer walls on both sides of the loading rack 5 slide in contact with the inner walls of the through groove. The busbar duct is fixed on the loading rack 5, and the longitudinal position of the loading rack 5 on the feed rack 4 is adjusted by the lifting drive component.

[0032] The bus duct contacts are sequentially adjusted to positions corresponding to the processing table 1 based on their positions. The feed frame 4 is then driven laterally by the push assembly, driving the bus duct contacts toward the punch 2 on the processing table 1. The punch drive assembly then moves the die 3 toward the punch 2, thereby forming a tongue-shaped portion of the bus duct contact. The push assembly and lift drive assembly then adjust the positions of the bus duct contacts one by one. Through these gradual position changes, each bus duct contact is processed individually, thereby improving the efficiency of the bus duct contact processing process.

[0033] A guide frame 19 is symmetrically fixedly mounted below the processing table 1, affixed to the bottom of the feed frame 4. The guide frames 19 are fixedly mounted on the inner walls of the processing table 1's four legs, so that two parallel guide frames 19 are respectively affixed to the two legs on either side. The two guide frames 19 are spaced a certain distance from the bottom of the processing table 1, allowing the feed frame 4 to slide between the guide frames 19 and the processing table 1. A dovetail guide groove 25 is defined at the top of the guide frame 19, and a dovetail slider 27 is symmetrically fixedly mounted on the bottom of the feed frame 4, slidingly disposed within the inner cavity of the dovetail guide groove 25.

[0034] Through the sliding cooperation between the T-shaped dovetail slider 27 and the T-shaped dovetail guide groove 25, the stability of the feed frame 4 during movement is improved, and position deviation is avoided, thereby ensuring the stability of the feed frame 4 during the lateral position movement process, and further ensuring the quality of the busbar trough contact processing.

[0035] Among them, the propulsion assembly includes a screw 14 that is rotatably arranged below the guide frame 19. The external thread of the screw 14 is connected to the drive seat 16, and the drive seat 16 is fixedly installed at the bottom of the feed frame 4. The fixed seats 28 are fixedly installed on both side surfaces of the two guide frames 19, and bearings are embedded in the opposite surfaces of the two fixed seats 28. The two ends of the screw 14 are respectively embedded in the inside of the two bearings. The motor 17 is fixed on the surface of one fixed seat 28 through the machine cover 18. The output shaft of the motor 17 passes through the inner cavity of the corresponding fixed seat 28 and is fixedly connected to the corresponding end of the screw 14. The motor 17 is electrically connected to the external power supply through a wire. The drive seat 16 is located between the two guide frames 19 and is fixed at the right bottom edge of the feed frame 4. The motor 17 is a drive motor with forward and reverse adjustment.

[0036] When adjusting the horizontal position of the bus duct contact, the motor 17 is connected to the power supply so that the output shaft of the motor 17 drives the screw 14 to rotate, and the drive seat 16 threadedly connected to the screw 14 drives the feed rack 4 to move, so that the feed rack 4 drives the bus duct contact to move toward the processing table 1, making the operation of the bus duct position adjustment process more convenient.

[0037] It is worth noting that an orientation column 15 is provided below the guide frame 19 and is parallel to the lead screw 14. The drive seat 16 is sleeved on the outside of the orientation column 15. The two ends of the orientation column 15 are respectively fixedly mounted vertically on the opposite surfaces of the two fixing seats 28, and the drive seat 16 slides against the outer wall of the orientation column 15.

[0038] In the process of rotating the screw 14 to make the drive seat 16 adjust the position of the feed rack 4, the drive seat 16 slides against the outer wall of the directional column 15 at the same time. The directional column 15 parallel to the screw 14 ensures the stability of the moving direction of the drive seat 16, avoids position deviation, and thus ensures the accuracy of the busbar trough contact processing position.

[0039] In addition, the stamping drive component includes a top frame 8 fixedly mounted on the top of the processing table 1. The top frame 8 is fixedly mounted on the top of the processing table 1 through support columns 24 at the four edges, and the top frame 8 is located above the punch 2. A hydraulic cylinder 9 is provided through the inner cavity of the top frame 8, and a through hole is longitudinally opened in the middle of the top frame 8. The aperture of the through hole corresponds to the cylinder end of the hydraulic cylinder 9, so that the cylinder end of the hydraulic cylinder 9 is fixedly embedded in the inside of the through hole, and the hydraulic cylinder 9 is in a position perpendicular to the top frame 8.

[0040] The die 3 is fixedly mounted on the movable end of the hydraulic cylinder 9 , and the movable end of the hydraulic cylinder 9 is vertically fixedly mounted on the top of the die 3 .

[0041] When the busbar duct contact is subjected to tongue-pressing processing, the movable end of the hydraulic cylinder 9 drives the die 3 to move, so that the die 3 moves toward the busbar duct contact on the punch 2, thereby punching the busbar duct contact into a tongue-pressing shape.

[0042] Anti-deflection guide rods 10 are installed on the outer wall of the die 3, parallel to the hydraulic cylinder 9. These rods extend through the inner cavity of the top frame 8 and outward. Connecting seats 22 are fixedly mounted on the outer walls of both sides of the die 3. The lower ends of the anti-deflection guide rods 10 are vertically fixed to the tops of the connecting seats 22. The upper ends of the anti-deflection guide rods 10 pass through the top frame 8 and are vertically fixed to the bottom of the movable frame. The anti-deflection guide rods 10, parallel to the movable end of the hydraulic cylinder 9, ensure the stability of the die 3's movement direction, thereby guaranteeing the quality of the busbar duct contact processing.

[0043] The lifting drive assembly includes an electric push rod 7 fixedly mounted below the feed frame 4. The movable end of the push rod 7 is fixedly mounted to the bottom of the loading frame 5. The push rod 7 is vertically fixed to the top center of a bracket 29, which is fixedly mounted to the bottom of the feed frame 4. The movable end of the push rod 7 is vertically fixed to the bottom of the loading frame 5. The push rod 7 is electrically connected to an external power source via a wire. Adjusting the height of the loading frame 5 by the push rod 7 sequentially shifts the busbar contacts, allowing them to be processed sequentially.

[0044] The top of the feed frame 4 is provided with a guide rod 11. Four guide rods 11 are respectively fixed vertically on both sides of the top of the feed frame 4. The loading frame 5 is connected to the outside of the guide rod 11 through the connecting ears on both sides. The loading frame 5 drives the connecting ears to slide against the outer wall of the guide rod 11.

[0045] When switching the bus duct contact to be processed, the loading frame 5 drives the bus duct to move up and down, and at the same time drives the connecting ear to slide against the outer wall of the guide rod 11, thereby ensuring the stability of the bus duct contact position adjustment process.

[0046] Furthermore, a guide post 6 is fixedly mounted on the bottom of the processing table 1, and a stabilizing seat 21 is fixedly mounted on the top of the feed frame 4 on the side away from the guide frame 19. The stabilizing seat 21 is sleeved on the outside of the guide post 6. The sliding fit between the stabilizing seat 21 and the guide post 6 prevents the left end of the feed frame 4 from shifting, and the right end of the feed frame 4 is limited by the guide frame 19, thereby ensuring the overall stability of the feed frame 4.

[0047] The top of the punch 2 is provided with a pressing groove 13 opposite to the die 3. After the groove 3 enters the pressing groove 13, the quality of the busbar duct contact stamping is guaranteed.

[0048] This embodiment is a tongue-pressing busbar duct contact processing device, and its working principle is: first, the busbar duct is fixed on the loading frame 5, and the height position of the loading frame 5 is adjusted by the electric push rod 7, and the busbar duct contact is adjusted to the position corresponding to the processing table 1.

[0049] Then connect the motor 17 to the power supply so that the output shaft of the motor 17 drives the screw 14 to rotate, so that the drive seat 16 threadedly connected to the screw 14 drives the feed frame 4 to move, so that the feed frame 4 drives the contacts of the bus duct to move toward the processing table 1.

[0050] Then, the movable end of the hydraulic cylinder 9 drives the die 3 to move, so that the die 3 moves toward the busbar duct contact on the punch 2. After the die 3 enters the pressing groove 13, the busbar duct contact is processed.

[0051] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0052] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0053] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0054] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tongue-pressing busbar duct contact processing device, comprising a processing table (1), a convex die (2) being provided on the top of the processing table (1), and a concave die (3) being provided above the convex die (2), characterized in that: The processing table (1) is provided with a stamping drive component for driving the die (3) to press the die, a feed frame (4) is slidably provided at the bottom of the processing table (1), and a propulsion component for adjusting the position of the feed frame (4) is provided at the bottom of the processing table (1), a loading frame (5) is longitudinally slidably provided in the inner cavity of the feeding frame (4), and a lifting drive component for adjusting the height of the loading frame (5) is provided at the bottom of the feeding frame (4); A guide frame (19) is symmetrically fixedly mounted below the processing table (1) and is attached to the bottom of the feed frame (4); The propulsion assembly includes a lead screw (14) rotatably arranged below the guide frame (19), the external thread of the lead screw (14) is connected to a drive seat (16), and the drive seat (16) is fixedly mounted on the bottom of the feed frame (4); The lifting drive component comprises an electric push rod (7) fixedly mounted below the feed frame (4), and a movable end of the electric push rod (7) is fixedly mounted on the bottom of the loading frame (5).

2. The tongue-pressing busbar contact processing equipment according to claim 1, characterized in that: A dovetail guide groove (25) is provided on the top of the guide frame (19), and a dovetail slider (27) is symmetrically fixedly installed on the bottom of the feed frame (4), and the dovetail slider (27) is slidably arranged in the inner cavity of the dovetail guide groove (25).

3. The tongue-pressing busbar contact processing equipment according to claim 1, characterized in that: A directional column (15) parallel to the lead screw (14) is provided below the guide frame (19), and the drive seat (16) is sleeved on the outside of the directional column (15).

4. The tongue-pressing busbar contact processing equipment according to claim 1, characterized in that: The punching drive component comprises a top frame (8) fixedly mounted on the top of the processing table (1); a hydraulic cylinder (9) is provided through the inner cavity of the top frame (8); and the die (3) is fixedly mounted on the movable end of the hydraulic cylinder (9).

5. The tongue-pressing busbar contact processing equipment according to claim 4, characterized in that: An anti-deflection guide rod (10) parallel to the hydraulic cylinder (9) is provided on the outer wall of the die (3), and the anti-deflection guide rod (10) passes through the inner cavity of the top frame (8) and extends to the outside.

6. The tongue-pressing busbar contact processing equipment according to claim 1, characterized in that: A guide rod (11) is provided on the top of the feed rack (4), and the loading rack (5) is sleeved on the outside of the guide rod (11) via connecting ears on both sides.

7. The tongue-pressing busbar contact processing equipment according to claim 1, characterized in that: A guide column (6) is fixedly mounted on the bottom of the processing table (1), and a stabilizing seat (21) is fixedly mounted on the top of the feed frame (4) away from the guide frame (19), wherein the stabilizing seat (21) is sleeved on the outside of the guide column (6).

8. The tongue-pressing busbar contact processing equipment according to claim 1, characterized in that: A pressing groove (13) opposite to the concave die (3) is provided on the top of the male die (2).

Citation Information

Patent Citations

  • A tongue-pressing busbar contact and processing equipment thereof

    CN108889841B