New energy automobile valve body forming device

Abstract

The utility model relates to the technical field of new energy automobile product machining, in particular to a new energy automobile valve body forming device. A new energy automobile valve body forming device comprises a workbench, a forming module and a feeding and discharging module, the forming module and the feeding and discharging module are arranged on the workbench, the forming module comprises a buffer plate, a lower die mounting base is fixedly mounted on the middle area of the buffer plate, and a stamping lower die is fixedly mounted on the lower die mounting base; four guide columns are installed on the four corners of the buffer plate, an air cylinder seat is fixedly installed on the tops of the guide columns, and a stamping air cylinder is installed on the air cylinder seat. According to the new energy automobile valve body forming device, the advanced automation technology and the precise mechanical structure are integrated, the efficient, precise and safe valve body production process is achieved, and the production efficiency and the product quality are remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicle product processing, in particular to a new energy vehicle valve body forming device. Background Art

[0002] The rapid development of new energy vehicles (NEVs) is placing higher demands on the manufacturing process for automotive parts. Valve bodies, as a key component, must be molded with a process that balances high precision, high efficiency, and low cost. Traditional valve body molding processes rely primarily on manual labor, resulting in low efficiency, difficult precision control, and potential safety hazards. To meet the production demands of NEV valve bodies, a new, highly automated, precise, and efficient valve body molding device is urgently needed.

[0003] Currently, there are several valve body forming devices on the market, but most of them have the following drawbacks: first, they are complex in structure, cumbersome in operation, and have high maintenance costs; second, they are difficult to control in precision, which cannot meet the production requirements of high-precision valve bodies; and third, they are inefficient, which cannot meet the needs of mass production. Therefore, the development of a new energy vehicle valve body forming device with a simple structure, convenient operation, high precision, and high efficiency is of great application significance. Summary of the Invention

[0004] The utility model overcomes the deficiencies of the prior art and provides a valve body forming device for a new energy vehicle.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The utility model discloses a new energy vehicle valve body forming device, comprising a workbench and a forming module and a loading and unloading module arranged on the workbench;

[0007] The forming module includes a buffer plate, a lower die mounting seat is fixedly mounted on the middle area of ​​the buffer plate, and a stamping lower die is fixedly mounted on the lower die mounting seat; four guide pillars are mounted on the four corners of the buffer plate, a cylinder seat is fixedly mounted on the top of the guide pillars, and a stamping cylinder is mounted on the cylinder seat;

[0008] An upper die mounting seat is sleeved on the four guide pillars, and the upper die mounting seat can slide vertically up and down along the guide pillars. A stamping upper die is fixedly mounted on the bottom of the upper die mounting seat; the output end of the stamping cylinder is fixedly connected to one end of the telescopic push rod, and the other end of the telescopic push rod is fixedly connected to the top of the upper die mounting seat;

[0009] The loading and unloading module includes a linear slide module, a U-shaped block is fixedly installed on the sliding block of the linear slide module, and a loading robot and a unloading robot are respectively installed at the left and right ends of the U-shaped block; two slide rails are installed in parallel on the workbench, and a slider is slidably connected to the slide rails, and the linear slide module is mounted on the slider; a push-pull cylinder is also installed on the workbench, and the push-pull rod on the push-pull cylinder is fixedly connected to the slider, and the push-pull cylinder can drive the loading robot and the unloading robot to move along the front and back directions of the workbench.

[0010] Furthermore, in a preferred embodiment of the present invention, the loading robot includes a loading cylinder, the telescopic end of the loading cylinder is fixedly connected to a loading suction cup mounting seat, and a plurality of electromagnetic loading suction cups are fixedly mounted on the loading suction cup mounting seat.

[0011] Furthermore, in a preferred embodiment of the present invention, the unloading robot includes a unloading cylinder, the telescopic end of the unloading cylinder is fixedly connected to a unloading suction block mounting seat, and a plurality of electromagnetic unloading suction blocks are fixedly mounted on the unloading suction block mounting seat.

[0012] Furthermore, in a preferred embodiment of the present invention, a drive motor is provided on the linear slide module, and the drive motor can drive the loading robot and the unloading robot to move along the left and right directions of the workbench.

[0013] Furthermore, in a preferred embodiment of the present invention, a raw material storage box is provided on the workbench.

[0014] Furthermore, in a preferred embodiment of the present invention, a finished product storage box is provided on the workbench.

[0015] Furthermore, in a preferred embodiment of the present invention, a protective cover is provided on the workbench.

[0016] Furthermore, in a preferred embodiment of the present invention, a start-stop switch is provided on the workbench.

[0017] Furthermore, in a preferred embodiment of the present invention, a display is provided on the workbench.

[0018] The utility model solves the defects existing in the background technology, and has the following beneficial effects: the new energy vehicle valve body forming device realizes an efficient, accurate and safe valve body production process by integrating advanced automation technology and precise mechanical structure, significantly improves production efficiency and product quality, and reduces production costs, providing strong technical support for the manufacture of new energy vehicle parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The embodiments of the present invention will be more fully understood based on the drawings of various embodiments of the present invention given below. However, this should not be understood as limiting the present invention to specific embodiments, but is only for explanation and understanding. Those skilled in the art can also derive other drawings based on these drawings without inventive work.

[0020] Figure 1 Schematic diagram of the overall structure of the device;

[0021] Figure 2 This is a structural diagram of the molding module in this device;

[0022] Figure 3 This is a schematic diagram of the installation structure of the linear slide module and the slide rail in this device;

[0023] Figure 4 This is a schematic diagram of the first structure of the loading and unloading module in this device;

[0024] Figure 5 This is the second structural diagram of the loading and unloading module in this device;

[0025] In the figure: 101, workbench; 102, buffer plate; 103, lower die mounting seat; 104, stamping lower die; 105, guide column; 106, cylinder seat; 107, stamping cylinder; 108, upper die mounting seat; 109, stamping upper die; 201, telescopic push rod; 202, linear slide module; 203, U-shaped block; 204, slide rail; 205, push-pull cylinder; 206, loading cylinder; 207, electromagnetic loading suction cup; 208, unloading cylinder; 209, electromagnetic unloading suction block; 301, raw material storage box; 302, finished product storage box; 303, protective cover; 304, start-stop switch; 305, display; 306, drive motor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In the description of the present invention, reference to an "embodiment", "one embodiment", "some embodiments", or "other embodiments" indicates that a particular feature, structure, or characteristic described in conjunction with the embodiment is included in at least some embodiments, but not necessarily all embodiments. Multiple appearances of "embodiment", "one embodiment", or "some embodiments" do not necessarily all refer to the same embodiment. If the specification describes that a component, feature, structure, or characteristic "may", "might", or "can" be included, the particular component, feature, structure, or characteristic is not necessarily included. If the specification or claims mention "an" element, it does not mean that there is only one element. If the specification or claims mention "an additional" element, it does not exclude the presence of more than one additional element. In addition, specific features, structures, functions, or characteristics may be combined in any suitable manner in one or more embodiments. For example, the first embodiment may be combined with the second embodiment as long as the specific features, structures, functions, or characteristics associated with the two embodiments are not mutually exclusive.

[0028] In the description of the present invention, unless otherwise specified, the use of ordinal adjectives such as "first," "second," and "third" to describe a common object merely refers to different instances of the same object and is not intended to imply that the objects described must be in a given order, whether temporally, spatially, sequentially, or in any other manner. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0030] See also Figure 1-5 The utility model discloses a new energy vehicle valve body forming device, comprising a workbench 101 and a forming module and a loading and unloading module arranged on the workbench 101;

[0031] The forming module includes a buffer plate 102, a lower die mounting base 103 is fixedly mounted on the middle area of ​​the buffer plate 102, and a stamping lower die 104 is fixedly mounted on the lower die mounting base 103; four guide pillars 105 are mounted on the four corners of the buffer plate 102, a cylinder seat 106 is fixedly mounted on the top of the guide pillars 105, and a stamping cylinder 107 is mounted on the cylinder seat 106;

[0032] An upper die mounting base 108 is mounted on the four guide pillars 105. The upper die mounting base 108 can slide vertically up and down along the guide pillars 105. A stamping upper die 109 is fixedly mounted on the bottom of the upper die mounting base 108. The output end of the stamping cylinder 107 is fixedly connected to one end of the telescopic push rod 201, and the other end of the telescopic push rod 201 is fixedly connected to the top of the upper die mounting base 108.

[0033] The loading and unloading module includes a linear slide module 202, and a U-shaped block 203 is fixedly installed on the sliding block of the linear slide module 202. The left and right ends of the U-shaped block 203 are respectively installed with a loading robot and a unloading robot; two slide rails 204 are installed in parallel on the workbench 101, and a slider is slidably connected to the slide rails 204, and the linear slide module 77 group is mounted on the slider; a push-pull cylinder 205 is also installed on the workbench 101, and the push-pull rod on the push-pull cylinder 205 is fixedly connected to the slider, and the push-pull cylinder 205 can drive the loading robot and the unloading robot to move along the front and back directions of the workbench 101.

[0034] Furthermore, in a preferred embodiment of the present invention, the loading robot includes a loading cylinder 206, the telescopic end of the loading cylinder 206 is fixedly connected to a loading suction cup mounting seat, and a plurality of electromagnetic loading suction cups 207 are fixedly mounted on the loading suction cup mounting seat.

[0035] Furthermore, in a preferred embodiment of the present invention, the unloading robot includes a unloading cylinder 208, the telescopic end of the unloading cylinder 208 is fixedly connected to a unloading suction block mounting seat, and a plurality of electromagnetic unloading suction blocks 209 are fixedly mounted on the unloading suction block mounting seat.

[0036] Furthermore, in a preferred embodiment of the present invention, a drive motor 306 is provided on the linear slide module 202 , and the drive motor 306 can drive the loading robot and the unloading robot to move along the left and right directions of the workbench 101 .

[0037] Furthermore, in a preferred embodiment of the present invention, a raw material storage box 301 is provided on the workbench 101 .

[0038] Furthermore, in a preferred embodiment of the present invention, a finished product storage box 302 is provided on the workbench 101 .

[0039] Furthermore, in a preferred embodiment of the present invention, a protective cover 303 is provided on the workbench 101 .

[0040] Furthermore, in a preferred embodiment of the present invention, a start-stop switch 304 is provided on the workbench 101 .

[0041] Furthermore, in a preferred embodiment of the present invention, a display 305 is provided on the workbench 101 .

[0042] It should be noted that the raw material storage box 301 on the workbench 101 is pre-loaded with the raw material to be formed. Upon activation of the system, the loading robot, through the telescopic movement of the loading cylinder 206, picks up a raw material sheet to be processed using the electromagnetic loading suction cup 207. The suction cup then precisely places the sheet onto the lower die mount 103 of the forming module. The stamping cylinder 107, via the telescopic push rod 201, drives the upper die mount 108 downward, cooperating with the lower die mount 103 to press the raw material sheet placed there. During this process, the lower die 104 and upper die 109 interact to shape the raw material sheet into the desired valve body shape. This process is accompanied by pressure control to ensure forming quality. The formed valve body is then removed by the unloading robot through the movement of the unloading cylinder 208 and the electromagnetic unloading suction block 209. The unloading robot then places the formed valve body into the finished product storage box 302 on the workbench 101. The linear slide module 202 is driven by the drive motor 306, which enables the loading robot and the unloading robot to move in the left and right directions of the workbench 101, realizing the automatic supply of raw materials and the automatic collection of finished products, thereby improving production efficiency and the level of automation. Through automated control and the precise movement of the robotic arm, manual intervention is greatly reduced, and production speed and output are improved. The precise mechanical structure and control system ensure the consistency of size and shape of each product, and improve the quality standard of the product. Automated equipment reduces dependence on manual labor, reduces the labor intensity of workers, and improves work safety. Compared with traditional manual operation, automated equipment can use energy more efficiently during operation, which helps to save energy and reduce emissions. The equipment is flexible in design and easy to adjust parameters to meet the production needs of valve bodies of different models or specifications, enhancing the versatility and adaptability of the production line. By optimizing the molding process and reducing the scrap rate, the utilization rate of raw materials is improved and production costs are reduced. In summary, this new energy vehicle valve body forming device realizes an efficient, accurate and safe valve body production process by integrating advanced automation technology and precise mechanical structure, significantly improves production efficiency and product quality, and reduces production costs, providing strong technical support for the manufacturing of new energy vehicle parts.

[0043] The above description is based on the ideal embodiment of the present invention. Based on the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A new energy vehicle valve body forming device, comprising a workbench and a forming module and a loading and unloading module arranged on the workbench, characterized in that: The forming module includes a buffer plate, a lower die mounting seat is fixedly mounted on the middle area of ​​the buffer plate, and a stamping lower die is fixedly mounted on the lower die mounting seat; four guide pillars are mounted on the four corners of the buffer plate, a cylinder seat is fixedly mounted on the top of the guide pillars, and a stamping cylinder is mounted on the cylinder seat; An upper die mounting seat is sleeved on the four guide pillars, and the upper die mounting seat can slide vertically up and down along the guide pillars. A stamping upper die is fixedly mounted on the bottom of the upper die mounting seat; the output end of the stamping cylinder is fixedly connected to one end of the telescopic push rod, and the other end of the telescopic push rod is fixedly connected to the top of the upper die mounting seat; The loading and unloading module includes a linear slide module, a U-shaped block is fixedly installed on the sliding block of the linear slide module, and a loading robot and a unloading robot are respectively installed at the left and right ends of the U-shaped block; two slide rails are installed in parallel on the workbench, and a slider is slidably connected to the slide rails, and the linear slide module is mounted on the slider; a push-pull cylinder is also installed on the workbench, and the push-pull rod on the push-pull cylinder is fixedly connected to the slider, and the push-pull cylinder can drive the loading robot and the unloading robot to move along the front and back directions of the workbench.

2. A new energy vehicle valve body forming device according to claim 1, characterized in that: The feeding robot comprises a feeding cylinder, the telescopic end of the feeding cylinder is fixedly connected to a feeding suction cup mounting seat, and a plurality of electromagnetic feeding suction cups are fixedly mounted on the feeding suction cup mounting seat.

3. The new energy vehicle valve body forming device according to claim 1, characterized in that: The blanking manipulator comprises a blanking cylinder, the telescopic end of the blanking cylinder is fixedly connected to a blanking suction block mounting seat, and a plurality of electromagnetic blanking suction blocks are fixedly mounted on the blanking suction block mounting seat.

4. The new energy vehicle valve body forming device according to claim 1, characterized in that: The linear slide module is provided with a drive motor, which can drive the loading robot and the unloading robot to move along the left and right directions of the workbench.

5. The new energy vehicle valve body forming device according to claim 1, characterized in that: A raw material storage box is provided on the workbench.

6. The new energy vehicle valve body forming device according to claim 1, characterized in that: A finished product storage box is provided on the workbench.

7. The new energy vehicle valve body forming device according to claim 1, characterized in that: A protective cover is provided on the workbench.

8. The new energy vehicle valve body forming device according to claim 1, characterized in that: A start-stop switch is provided on the workbench.

9. The new energy vehicle valve body forming device according to claim 1, characterized in that: A display is provided on the workbench.

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