Granulating device of granulator for plastic granules
By improving the pelletizing device of the plastic pellet production equipment, using a stepper motor to control the coordinated movement of the gear and scraper, and combining the release agent and collection tank design, the problem of plastic pellets falling was solved, and production efficiency and equipment stability were improved.
Patent Information
- Application Number
- CN202422429403.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-09
AI Technical Summary
During the existing plastic granule production process, plastic granules are easily dropped into the liquid storage mechanism, which requires frequent cleaning and affects work efficiency.
The pelletizing device design includes a pelletizing plate, a push plate, a tooth plate, a gear and a curved scraper. The scraper is soaked in a release agent, and the coordinated movement of the gear and scraper is controlled by a stepper motor to reduce the falling of plastic particles. Combined with the shielding plate and collection trough design, the cutting efficiency and equipment stability are improved.
It effectively reduces the probability of plastic particles falling in the liquid storage tank, improves work efficiency, enhances equipment stability, facilitates plastic particle collection and release agent replacement, and reduces maintenance costs.
Smart Images

Figure CN223407245U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic particle production, in particular to a pelletizing device of a pelletizer used for plastic particles. Background Art
[0002] Plastic granules are widely used in the production of various types of plastic products. The production of conventional plastic granules is carried out through processes such as melting, extrusion, and slitting. In the slitting process, conventional slitting machines use guillotine blades to cut, thereby producing granular plastic granules. However, during the long slitting process of conventional slitting machines, the high-temperature plastic masterbatch is very likely to adhere to the guillotine blades, requiring manual cleaning and maintenance, which not only reduces the production quality of plastic granules, but also increases the maintenance costs of the enterprise.
[0003] After searching, China disclosed a particle cutting mechanism of a plastic particle granulator with patent publication number CN217943906U on December 2, 2022. It is roughly described as including a granulator body with a semicircular hollow structure, a feed trough fixed on the upper surface of the granulator body for filling materials, and a pressure pushing device adapted to the granulator body for pushing and extruding materials.
[0004] Although the cutter of the above-mentioned prior art solution is not prone to material adhesion during long-term operation, plastic particles are likely to fall into the liquid storage mechanism when the cutter cuts downward, resulting in the need for frequent cleaning and affecting work efficiency. Utility Model Content
[0005] (1) Technical problems solved
[0006] In view of the deficiencies of the prior art, the present invention provides a pelletizing device for a pelletizer for plastic pellets, so as to solve the problem in the background art that plastic pellets easily fall into the liquid storage mechanism, resulting in the need for frequent cleaning and affecting work efficiency.
[0007] (2) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a granulating device for a granulator for plastic granules, comprising a granulator body, comprising a granulating plate, the granulating plate being fixedly connected to one end of the granulator body, the granulating plate being provided with a plurality of evenly distributed granulating through holes, the granulator body being a semicircular hollow structure, the top of the granulator body being provided with a feed port, the interior of the granulator body being slidably connected to a push plate, one end of the push plate being fixedly connected to a tooth plate, the bottom end of one end of the granulator body being fixedly connected to a mounting plate, the top end of the mounting plate being fixedly connected to the bottom end of the mounting plate A first stepper motor is installed, and the output end of the first stepper motor is provided with a first gear meshing with a tooth plate, one end of the granulating plate is rotatably connected to two meshing second gears, one end of the two second gears is fixedly connected to a pinion, a support is fixedly connected to the outer wall of the granulator body, a second stepper motor is installed on the top of the support, the output end of the second stepper motor is provided with a half gear matching with the two pinions, two corresponding arc scrapers are fixedly connected to the two second gears, and the bottom end of the granulator body is fixedly connected to a liquid storage tank.
[0009] By adopting the above technical solution, a release agent is added to the liquid storage tank, and the initial state of the two arc scrapers is located below the second gear and immersed in the release agent. At this time, the material is added to the granulator body from the feed port. First, the first stepper motor is started to drive the first gear to rotate a set distance, the first gear drives the tooth plate to move, the tooth plate pushes the push plate to move, and the push plate pushes the material to move a distance, so that the material is extruded into small sections through the granulation holes on the granulation plate. At this time, the second stepper motor is started to drive the half gear to rotate one circle, and the half gear drives the two small gears to rotate half a circle respectively in turn, thereby driving the two second gears to rotate half a circle respectively, thereby driving the two arc scrapers to rotate half a circle upward first to cut the extruded material, and then rotate half a circle in the opposite direction to reset. The first stepper motor and the second stepper motor operate in a cycle in sequence, thereby reducing the probability of plastic particles falling into the liquid storage tank, thereby achieving the purpose of improving work efficiency.
[0010] Optionally, the top of the support member is fixedly connected to two support plates that cooperate with the second stepper motor, and the tops of the two support plates are fixedly connected to a baffle plate, one end of the baffle plate is connected to the granulation plate, and the baffle plate is located above the second stepper motor and the second gear.
[0011] By adopting the above technical solution, the baffle is used to block the gap between the two second gears to prevent the cut material from falling into the gear gap and causing equipment failure, thereby achieving the purpose of improving equipment stability.
[0012] Optionally, one end of the granulation plate is fixedly connected to a fixing ring, the inner side wall of the fixing ring is provided with an annular limiting groove, one end of the two arc scrapers are fixedly connected to a limiting block, and the limiting block is slidably connected to the annular limiting groove.
[0013] By adopting the above technical solution, the limiting block cooperates with the annular limiting groove to limit one end of the arc scraper, so that the arc scraper is close to the granulation plate, thereby achieving the purpose of improving the slitting effect.
[0014] Optionally, two slots are provided at one end of the granulation plate, rods are inserted into the two slots, and one end of the two rods is fixedly connected to the collecting tank.
[0015] By adopting the above technical solution, the slot and the insertion rod are matched to facilitate the installation and removal of the collection trough on the granulation board. When the collection trough is installed on the granulation board, the cut plastic particles fall into the collection trough, thereby facilitating the collection of the plastic particles.
[0016] Optionally, a discharge pipe is provided on one side of the liquid storage tank near the bottom end, and a valve is provided on the discharge pipe.
[0017] By adopting the above technical solution, when there are too many impurities in the release agent, the discharge pipe is used to conveniently discharge the release agent in the liquid storage tank, thereby facilitating the addition of new release agent, thereby achieving the purpose of improving work efficiency.
[0018] (3) Beneficial effects
[0019] In summary, the present invention has at least one of the following beneficial technical effects:
[0020] 1. The pelletizing device of the granulator for the plastic pellets adds a release agent to the liquid storage tank. The initial state of the two arc scrapers is located below the second gear and immersed in the release agent. At this time, the material is added to the granulator body from the feed port. First, the first stepper motor is started to drive the first gear to rotate a set distance. The first gear drives the tooth plate to move, and the tooth plate pushes the push plate to move. The push plate pushes the material to move a distance, so that the material is extruded into a small section through the granulation holes on the granulation plate. At this time, the second stepper motor is started to drive the half gear to rotate one circle. The half gear drives the two small gears to rotate half a circle respectively in turn, thereby driving the two second gears to rotate half a circle respectively, thereby driving the two arc scrapers to rotate half a circle upward first to cut the extruded material, and then rotate half a circle in the opposite direction to reset. The first stepper motor and the second stepper motor operate in a cycle in sequence to reduce the probability of plastic pellets falling into the liquid storage tank, thereby achieving the purpose of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a first side structural diagram of the present invention;
[0022] Figure 2 For this utility model Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0023] Figure 3 This is a second side structural diagram of the present invention;
[0024] Figure 4 This is a schematic diagram of the first cross-sectional structure of the present utility model;
[0025] Figure 5 For this utility model Figure 4 Schematic diagram of the local enlarged structure at point B in the middle.
[0026] In the figure: 1. Granulator body; 2. Granulator plate; 3. Granulator hole; 4. Feed port; 5. Push plate; 6. Tooth plate; 7. Mounting plate; 8. First stepper motor; 9. First gear; 10. Second gear; 11. Pinion; 12. Support member; 13. Second stepper motor; 14. Half gear; 15. Arc scraper; 16. Liquid storage tank; 17. Support plate; 18. Shielding plate; 19. Fixing ring; 20. Slot; 21. Collection tank; 22. Discharge pipe. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] The present invention will be further described in detail below with reference to the accompanying drawings.
[0029] Reference Figure 1-Figure 5A granulator for plastic granules includes a granulator body 1, a granulator plate 2, a granulator plate 2 fixedly connected to one end of the granulator body 1, a plurality of evenly distributed granulation holes 3 are provided on the granulator plate 2, the granulator body 1 is a semicircular hollow structure, a feed port 4 is provided on the top of the granulator body 1, a push plate 5 is slidably connected to the inside of the granulator body 1, one end of the push plate 5 is fixedly connected to a tooth plate 6, the bottom end of one end of the granulator body 1 is fixedly connected to a mounting plate 7, and a first step is installed on the top of the mounting plate 7. Motor 8, the output end of the first stepper motor 8 is provided with a first gear 9 meshing with the tooth plate 6, one end of the granulation plate 2 is rotatably connected to two meshing second gears 10, one end of the two second gears 10 is fixedly connected to a pinion 11, a support 12 is fixedly connected to the outer wall of the granulator body 1, and a second stepper motor 13 is installed on the top of the support 12, and the output end of the second stepper motor 13 is provided with a half gear 14 matching the two pinions 11, and two corresponding arc surfaces are fixedly connected to the two second gears 10. The scraper 15 and the bottom end of the granulator body 1 are fixedly connected with a liquid storage tank 16. The release agent is added to the liquid storage tank 16. The initial state of the two arc scrapers 15 is located below the second gear 10 and immersed in the release agent. At this time, the material is added to the granulator body 1 from the feed port 4. First, the first stepper motor 8 is started, driving the first gear 9 to rotate a set distance. The first gear 9 drives the tooth plate 6 to move, and the tooth plate 6 pushes the push plate 5 to move. The push plate 5 pushes the material to move a distance, so that the material passes through the granulation through-holes on the granulation plate 2. 3 extrusion section, at this time the second stepper motor 13 is started, driving the half gear 14 to rotate one circle, the half gear 14 in turn drives the two small gears 11 to rotate half a circle respectively, thereby driving the two second gears 10 to rotate half a circle respectively, thereby driving the two arc scrapers 15 to rotate half a circle upward first, cutting the extruded material, and then rotating half a circle in the opposite direction to reset. The first stepper motor 8 and the second stepper motor 13 operate in a cycle in sequence, thereby reducing the probability of plastic particles falling into the liquid storage tank 16, thereby achieving the purpose of improving work efficiency.
[0030] Reference Figure 1 and Figure 2 The top of the support member 12 is fixedly connected to two support plates 17 that cooperate with the second stepper motor 13. The top of the two support plates 17 is fixedly connected to a baffle 18. One end of the baffle 18 is connected to the granulation plate 2. The baffle 18 is located above the second stepper motor 13 and the second gear 10. The baffle 18 is used to block the gap between the two second gears 10 to prevent the cut material from falling into the gear gap and causing equipment failure, thereby achieving the purpose of improving the stability of the equipment.
[0031] Reference Figure 1 and Figure 4One end of the granulation plate 2 is fixedly connected to a fixing ring 19, and an annular limiting groove is provided on the inner wall of the fixing ring 19. One end of the two arc scrapers 15 are fixedly connected to a limiting block, and the limiting block is slidably connected to the annular limiting groove. The limiting block cooperates with the annular limiting groove to limit one end of the arc scraper 15, so that the arc scraper 15 is close to the granulation plate 2, thereby achieving the purpose of improving the slitting effect.
[0032] Reference Figure 1 and Figure 4 One end of the granulation plate 2 is provided with two slots 20, and rods are inserted into the inside of the two slots 20. One end of the two rods is fixedly connected to a collecting trough 21. The slots 20 cooperate with the rods to make it easy to install and disassemble the collecting trough 21 on the granulation plate 2. When the collecting trough 21 is installed on the granulation plate 2, the cut plastic particles fall into the collecting trough 21, which facilitates the collection of the plastic particles.
[0033] Reference Figure 3 A discharge pipe 22 is provided on one side of the liquid storage tank 16 near the bottom end. A valve is provided on the discharge pipe 22. When there are too many impurities in the release agent, the discharge pipe 22 is used to conveniently discharge the release agent in the liquid storage tank 16, so as to facilitate the addition of new release agent, thereby achieving the purpose of improving work efficiency.
[0034] In summary, the working principle and working process of the pelletizing device of the granulator for plastic particles are as follows: when in use, first add the release agent to the liquid storage tank 16, and the initial state of the two arc scrapers 15 are both located below the second gear 10 and immersed in the release agent. At this time, the material is added to the granulator body 1 from the feed port 4, and first the first stepper motor 8 is started to drive the first gear 9 to rotate a set distance, and the first gear 9 drives the tooth plate 6 to move, and the tooth plate 6 pushes the push plate 5 to move, and the push plate 5 pushes the material to move a distance, so that the material is extruded into small segments through the granulating holes 3 on the granulating plate 2. At this time, the second stepper motor 13 is started to drive the half gear 14 to rotate one circle, and the half gear 14 in turn drives the two small gears 11 to rotate half a circle respectively, thereby driving the two second gears 10 to rotate half a circle respectively, thereby driving the two arc scrapers 15 to rotate half a circle upward first to cut the extruded material, and then rotate half a circle in the opposite direction to reset, and the first stepper motor 8 and the second stepper motor The machine 13 circulates in sequence to reduce the probability of plastic particles falling into the liquid storage tank 16, thereby achieving the purpose of improving work efficiency. The baffle plate 18 is used to block the gap between the two second gears 10 to prevent the cut material from falling into the gear gap and causing equipment failure, thereby achieving the purpose of improving equipment stability. The limit block cooperates with the annular limit groove to limit one end of the arc scraper 15, so that the arc scraper 15 is close to the granulation plate 2, thereby achieving the purpose of improving the cutting effect. The slot 20 cooperates with the insertion rod to facilitate the installation and disassembly of the collection tank 2 on the granulation plate 2. When the collection tank 21 is installed on the granulation plate 2, the cut plastic particles fall into the collection tank 21, thereby facilitating the collection of plastic particles. When there are too many impurities in the release agent, the discharge pipe 22 is used to facilitate the discharge of the release agent in the liquid storage tank 16, thereby facilitating the addition of new release agent, thereby achieving the purpose of improving work efficiency.
[0035] The above-described embodiments merely represent specific implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.
Claims
1. A pelletizing device for a granulator for plastic granules, comprising a granulator body (1), characterized in that: The invention comprises a granulating plate (2), the granulating plate (2) is fixedly connected to one end of the granulating machine body (1), a plurality of evenly distributed granulating through holes (3) are provided on the granulating plate (2), the granulating machine body (1) is a semicircular hollow structure, a feed port (4) is provided at the top of the granulating machine body (1), a push plate (5) is slidably connected to the inside of the granulating machine body (1), one end of the push plate (5) is fixedly connected to a tooth plate (6), the bottom end of one end of the granulating machine body (1) is fixedly connected to a mounting plate (7), a first stepper motor (8) is installed at the top of the mounting plate (7), and the output end of the first stepper motor (8) is provided with a tooth plate (6) meshing with the tooth plate (6). The granulator body (1) is provided with a first gear (9) that is engaged with the granulator body, one end of the granulator plate (2) is rotatably connected to two meshing second gears (10), one end of the two second gears (10) is fixedly connected to a pinion (11), a support member (12) is fixedly connected to the outer wall of the granulator body (1), a second stepper motor (13) is installed on the top of the support member (12), an output end of the second stepper motor (13) is provided with a half gear (14) that matches the two pinions (11), two corresponding arc scrapers (15) are fixedly connected to the two second gears (10), and a liquid storage tank (16) is fixedly connected to the bottom end of the granulator body (1).
2. The pelletizing device of a granulator for plastic pellets according to claim 1, characterized in that: The top of the support member (12) is fixedly connected to two support plates (17) that cooperate with the second stepper motor (13), and the tops of the two support plates (17) are fixedly connected to a shielding plate (18), one end of which is connected to the granulation plate (2), and the shielding plate (18) is located above the second stepper motor (13) and the second gear (10).
3. The pelletizing device of a pelletizer for plastic pellets according to claim 1, characterized in that: One end of the granulation plate (2) is fixedly connected to a fixing ring (19), and an annular limiting groove is provided on the inner side wall of the fixing ring (19). One end of the two arc scrapers (15) is fixedly connected to a limiting block, and the limiting block is slidably connected to the annular limiting groove.
4. The pelletizing device of a pelletizer for plastic pellets according to claim 1, characterized in that: One end of the granulation plate (2) is provided with two slots (20), the interiors of the two slots (20) are both plugged with insertion rods, and one end of the two insertion rods is fixedly connected to a collecting trough (21).
5. The pelletizing device of a pelletizer for plastic pellets according to claim 1, characterized in that: A discharge pipe (22) is provided on one side of the liquid storage tank (16) near the bottom end, and a valve is provided on the discharge pipe (22).
Citation Information
Patent Citations
Particle slitting mechanism of plastic particle granulator
CN217943906U