Automatic coding device for flange plate
The flange automatic coding device with the turntable and base integrally formed solves the problem of low coding efficiency, realizes an efficient flange coding process, and reduces equipment costs.
Patent Information
- Application Number
- CN202423219246.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing automatic flange coding device has low coding efficiency and high multi-axis linkage requirements, which increases manufacturing costs.
The turntable and base are integrated into one design. The regular rotation of the turntable enables the orderly retention of multiple flanges. Combined with the high-frequency impact movement of the steel needle and the precise control of the hydraulic box, efficient coding of a single flange is achieved.
The flange can be coded, placed and taken out simultaneously, which improves coding efficiency and reduces equipment accuracy requirements and production costs.
Smart Images
Figure CN223407691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange processing, in particular to an automatic coding device for flanges. Background Art
[0002] The flange automatic coding device is a device used to automatically mark characters, patterns and other information on flanges. It can automatically complete multiple processes, reduce manual errors, improve production efficiency and marking reliability, such as the automatic extension of serial numbers and dates.
[0003] Most existing automatic flange coding devices code a single flange at a time, resulting in low coding efficiency. Existing solutions to this problem are to attach multiple flanges to a fixture and code them simultaneously. However, such automatic flange coding devices require three-axis linkage, which places high precision requirements on the automatic flange coding devices and increases manufacturing costs, increasing production costs for enterprises. In response to the shortcomings of the existing technology, the present utility model provides an automatic flange coding device to address the above-mentioned problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic coding device for flanges, which solves the problem of low coding efficiency of the automatic coding device for flanges.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic flange coding device, comprising a work cabinet, a numerical control box fixedly connected to the work cabinet, a hydraulic box fixedly connected to the front of the numerical control box, a track fixedly connected to the front of the hydraulic box, a steel needle provided in front of the track, a rotating shaft rotatably connected in the work cabinet, a power assembly providing power to the rotating shaft in the work cabinet, a turntable fixedly connected to the upper surface of the rotating shaft, a base fixedly connected to the turntable, and a locking assembly provided between the turntable and the base;
[0006] The locking assembly includes a threaded hole and a threaded rod. The threaded hole is provided in the rotating disk. The threaded rod is threadedly connected in the threaded hole. A fixing block is fixedly connected to the threaded rod.
[0007] Preferably, the power assembly includes a motor and a first pulley, the motor is arranged in a work cabinet, the first pulley is fixedly connected to the output end of the motor, the second pulley is fixedly connected to the rotating shaft, and a belt is rotatably connected between the first pulley and the second pulley.
[0008] Preferably, the steel needle is slidably connected to the track.
[0009] Preferably, the fixing block is stepped.
[0010] Preferably, one end of the threaded rod away from the threaded hole is fixedly connected to a handle.
[0011] Preferably, the turntable and the base are integrally formed.
[0012] The utility model discloses an automatic coding device for flanges, which has the following beneficial effects: the automatic coding device for flanges adopts a turntable and a base formed in one piece, and by regularly rotating the turntable, multiple bases on the turntable stop in front of a steel needle in an orderly manner, so that the flanges can be efficiently coded. After starting the machine, it is only necessary to place and take out the flange in a single base, so that the flange coding and the flange placement and taking out in the base can be carried out simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the base structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure inside the working cabinet of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the power assembly of the utility model;
[0018] Figure 5 This is a schematic diagram of the locking assembly structure of the utility model.
[0019] In the figure: 1. Turntable; 11. Rotating shaft; 12. Base; 2. CNC box; 21. Hydraulic box; 22. Track; 23. Steel needle; 3. Work cabinet; 4. Power assembly; 41. Motor; 42. First pulley; 43. Belt; 44. Second pulley; 5. Locking assembly; 51. Fixing block; 52. Threaded rod; 53. Handle; 54. Threaded hole. DETAILED DESCRIPTION
[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0021] The embodiment of the present application solves the problem of low coding efficiency of the automatic coding device for flanges by providing an automatic coding device for flanges. After starting the machine, it is only necessary to place and remove the flange in a single base, so that the flange coding and the flange placement and removal in the base can be carried out simultaneously.
[0022] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0023] The utility model discloses an automatic coding device for flanges. Figure 1-5 As shown, it includes a working cabinet 3, which supports the automatic coding device for flanges and is provided with a power component 4 inside. A numerical control box 2 is fixedly connected to the working cabinet 3, and a device for controlling the steel needle 23 is provided in the numerical control box 2. A hydraulic box 21 is fixedly connected to the front of the numerical control box 2. The hydraulic box 21 facilitates the telescopic movement of the steel needle 23 before and after, so as to facilitate more accurate coding of the flange. A track 22 is fixedly connected to the front of the hydraulic box 21. The track 22 facilitates the left and right movement of the steel needle 23. The hydraulic box 21 and the track 22 can realize the accurate coding of the flange by the steel needle 23. A steel needle 23 is provided, and the steel needle 23 performs high-frequency impact motion to facilitate the formation of character patterns on the flange. A rotating shaft 11 is rotatably connected in the work cabinet 3, and a motor 41 drives the rotating shaft 11 to rotate in an orderly manner. A power component 4 is provided in the work cabinet 3 to provide power to the rotating shaft 11. A turntable 1 is fixedly connected to the upper surface of the rotating shaft 11, and the rotating shaft 11 drives the turntable 1 to rotate. A base 12 is fixedly connected to the turntable 1, and the base 12 is convenient for clamping the flange. A locking component 5 is provided between the turntable 1 and the base 12, and the locking component 5 is convenient for locking the flange placed in the base 12;
[0024] The locking assembly 5 includes a threaded hole 54 and a threaded rod 52. The threaded hole 54 is provided in the turntable 1. The threaded rod 52 is threadedly connected to the threaded hole 54. The threaded rod 52 is rotated to facilitate the threaded rod 52 to slide out of the threaded hole 54. A fixing block 51 is fixedly connected to the threaded rod 52. The placement and removal of the flange are achieved by rising and falling the fixing block 51.
[0025] The power assembly 4 includes a motor 41 and a first pulley 42. The motor 41 is arranged in the work cabinet 3. The first pulley 42 is fixedly connected to the output end of the motor 41. A second pulley 44 is fixedly connected to the rotating shaft 11. A belt 43 is rotatably connected between the first pulley 42 and the second pulley 44.
[0026] The steel needle 23 is slidably connected to the track 22, and the track 22 facilitates the left and right movement of the steel needle 23, so that the steel needle 23 can accurately code the flange.
[0027] The fixing block 51 is stepped, and the stepped fixing block 51 contacts the inner wall of the flange, making it easier to fix the flange.
[0028] One end of the threaded rod 52 away from the threaded hole 54 is fixedly connected to a handle 53, and the handle 53 is fixedly connected to the threaded rod 52, so that rotating the handle 53 can easily drive the threaded rod 52 to rotate, and rotating the threaded rod 52 can facilitate the placement and removal of the flange.
[0029] The turntable 1 and the base 12 are integrally formed, and when the turntable 1 rotates, it is convenient to drive the base 12 to perform circular motion.
[0030] When the flange automatic coding device starts to work, the flange is first placed in each base 12, and then the handle 53 is turned to drive the threaded rod 52 to rotate. The threaded rod 52 rotates, causing the threaded rod 52 to slide out of the threaded hole 54, and the fixing block 51 fixedly connected to the threaded rod 52 also rises. When the fixing block 51 is clamped with the inner wall of the flange in the base 12, the flange is fixed. The rear motor 41 rotates in an orderly manner, and the output end of the motor 41 drives the first pulley 42 to rotate. The rotation of the first pulley 42 drives the belt 43 to rotate, and the rotation of the belt 43 makes the second pulley 44 rotates, and the second pulley 44 is fixedly connected to the rotating shaft 11, thereby realizing the orderly rotation of the rotating shaft 11. The turntable 1 and the base 12 are formed in one piece. When the turntable 1 rotates, it is convenient to drive the base 12 to do circular motion, and the steel needle 23 can process and code the flange on the base 12. As the motor 41 rotates in an orderly manner, the coded flange is rotated out of the coding area, and the flange to be coded is rotated into the coding area. In this way, it is only necessary to place and take out the flange in a single base 12, and the flange coding and the flange placement and taking out in the base 12 can be realized at the same time.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. An automatic flange coding device, comprising a work cabinet (3), a numerical control box (2) fixedly connected to the work cabinet (3), a hydraulic box (21) fixedly connected in front of the numerical control box (2), a track (22) fixedly connected in front of the hydraulic box (21), a steel needle (23) provided in front of the track (22), characterized in that: A rotating shaft (11) is rotatably connected in the working cabinet (3), a power assembly (4) for providing power to the rotating shaft (11) is provided in the working cabinet (3), a turntable (1) is fixedly connected to the upper surface of the rotating shaft (11), a base (12) is fixedly connected to the turntable (1), and a locking assembly (5) is provided between the turntable (1) and the base (12); The locking assembly (5) comprises a threaded hole (54) and a threaded rod (52); the threaded hole (54) is provided in the turntable (1); the threaded rod (52) is threadedly connected to the threaded hole (54); and a fixing block (51) is fixedly connected to the threaded rod (52).
2. The automatic flange coding device according to claim 1, characterized in that: The power assembly (4) includes a motor (41) and a first pulley (42). The motor (41) is arranged in a working cabinet (3). The first pulley (42) is fixedly connected to the output end of the motor (41). A second pulley (44) is fixedly connected to the rotating shaft (11). A belt (43) is rotatably connected between the first pulley (42) and the second pulley (44).
3. The automatic flange coding device according to claim 2, characterized in that: The steel needle (23) is slidably connected to the track (22).
4. The automatic flange coding device according to claim 1, characterized in that: The fixing block (51) is in a stepped shape.
5. The automatic flange coding device according to claim 1, characterized in that: One end of the threaded rod (52) away from the threaded hole (54) is fixedly connected to a handle (53).
6. The automatic flange coding device according to claim 1, characterized in that: The turntable (1) and the base (12) are integrally formed.