Plate glass loading machine
By designing a flat glass loading machine and utilizing a combination of lifting beams and sling structures, the precise positioning and safe loading of flat glass in closed-top cabinets are achieved, solving the problems of complex operation and low efficiency in the existing technology, improving loading efficiency and reducing the risk of glass breakage.
Patent Information
- Application Number
- CN202422997757.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In the prior art, loading flat glass into closed-top cabinets is complex and requires the cooperation of highly experienced drivers. This results in low efficiency, poor on-site environment, and serious energy waste. Existing devices are unable to effectively address this problem.
A flat glass cabinet loading machine was designed, which included a hanging beam, a sling structure, a longitudinal travel motor, a rack and a roller structure. Through the lateral and longitudinal movement of the hanging beam and the coordination of hydraulic control, the flat glass can be accurately positioned and safely loaded into the cabinet.
It enables fast and safe loading of flat glass in closed-top cabinets, reduces operational difficulty, improves efficiency, reduces the risk of glass breakage, and saves energy.
Smart Images

Figure CN223408954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass transportation, and in particular to a flat glass cabinet loading machine. Background Art
[0002] After production and processing, flat glass is packed in solid wooden boxes or bare bags with plastic packaging film and then put into storage. It is then transported by truck overland or loaded into containers and transferred to the port for sea transportation. When loading flat glass into a closed-top container, it is impossible to enter the container using only a crane. The packaged glass to be shipped needs to be placed on a glass rack on the ground near the container of the truck. After the crane lifts it, the driver drives a forklift in combination with the crane and uses the forklift to push the glass lifted by the crane into the container at the same time. Alternatively, a forklift trolley and auxiliary personnel cooperate to bind the glass and lift it to a certain height. The trolley is then driven to the center area of the container. After reaching the depth, the trolley boom is moved to both sides of the container to complete the loading. Both methods require high driver experience and are complicated to operate. After the flat glass is positioned, the personnel inside the container remove the slings binding the glass. The forklift driver drives the forklift back and prepares to load the next package of flat glass. The whole process is cumbersome, the on-site working environment is poor, the efficiency is very low, and energy waste is also relatively serious.
[0003] After searching, the applicant found that the Chinese patent document with publication number 202030488U disclosed a glass box transportation auxiliary tool on November 9, 2011, specifically relating to a glass box forklift loading support frame, including a square frame, a forklift fork groove is provided at one end of the bottom of the square frame, and a pallet is provided at the other end. A card plate is provided at the upper end of the column on one side of the pallet on the square frame, and the card plate can move horizontally. A support arm is symmetrically provided at the middle end of the column on the other side, and the support arm can move horizontally; this device also cannot solve the above technical problems.
[0004] Therefore, in order to improve or solve at least one of the above problems, it is necessary to provide a flat glass loading machine that can facilitate the loading of flat glass into a closed top cabinet. Utility Model Content
[0005] The utility model aims to provide a flat glass cabinet loading machine which can facilitate the loading of flat glass into a closed top cabinet.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: a flat glass cabinet loading machine, including a cabinet loading machine; a hanging beam is provided on the cabinet loading machine; a driving structure is provided at one end of the hanging beam; a tail beam is provided at the other end of the hanging beam; a roller structure is provided at the bottom of the tail beam; a sling structure is provided on the hanging beam; and the sling structure is connected to the flat glass.
[0007] The cabinet loader is provided with a slide groove; the hanging beam is connected to the slide groove; the cabinet loader is connected with a longitudinal travel motor; the longitudinal travel motor is connected to the hanging beam.
[0008] A rack is provided on one side of the hanging beam; the longitudinal travel motor includes a hanging beam driving gear; the hanging beam driving gear is arranged in the chute, and the hanging beam driving gear is meshed with the rack.
[0009] The sling structure includes a sliding sleeve; the sliding sleeve is arranged on the lifting beam; a lifting arm and a lifting cylinder are respectively provided on the top of the sliding sleeve; a support groove is provided at the bottom of the lifting arm; the lifting cylinder is arranged in the support groove, and the piston rod of the lifting cylinder is pressed against the lifting arm.
[0010] A suspension arm is provided on the top of the lifting arm; a connecting rod is provided on the suspension arm; a sling is connected to the connecting rod; and the sling is connected to the flat glass.
[0011] The connecting rod includes a first connecting rod and a second connecting rod; one end of the sling is connected to the first connecting rod; the other end of the sling is connected to the second connecting rod; the sling abuts the bottom of the flat glass; the top of the flat glass is arranged between the first connecting rod and the second connecting rod.
[0012] A positioning oil cylinder is provided at the bottom of the hanging beam; a piston rod of the positioning oil cylinder is connected to the bottom of the sliding sleeve.
[0013] The roller structure includes a traveling motor; the traveling motor is connected to a roller; one end of the tail beam is connected to the hanging beam; the other end of the tail beam is provided with a mounting plate; the traveling motor is connected to the mounting plate; a reversing motor is provided on the mounting plate; the reversing motor includes a reversing gear; a driven gear is provided on the traveling motor; the reversing gear is meshed with the driven gear.
[0014] A track is provided at the bottom of the cabinet loader; the cabinet loader includes a driving wheel and a trolley travel motor; the driving wheel is provided at the bottom of the cabinet loader, and the driving wheel is provided on the track; the trolley travel motor is connected to the driving wheel.
[0015] The beneficial effects of this application are:
[0016] The present application can meet the requirements of loading flat glass of different sizes into closed-top cabinets. Flat glass is fragile, and each box of flat glass weighs about four tons. During the loading process of closed-top cabinets, it is difficult to control the throttle of the forklift in a balanced manner, and the glass is prone to collision and breakage in the box. After using this device, the loading process can be carried out conveniently and quickly. The hanging beam ensures the position accuracy of each action through the cooperation of the longitudinal travel motor and the rack for lateral movement and the hydraulic control of the sliding sleeve for extension and retraction. The trolley travel motor and reversing motor installed at the bottom of the tail beam control the movement or steering of the roller, and at the same time can realize the front-end support function to ensure the safety of the hanging beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings, wherein:
[0018] Figure 1 This is a structural diagram of the flat glass cabinet loading machine.
[0019] Figure 2 This is a schematic diagram of the drive structure of the flat glass cabinet loading machine.
[0020] Figure 3 This is a schematic diagram of the structure of the sling structure of the flat glass cabinet loading machine.
[0021] Figure 4 This is a schematic diagram of the installation status of the positioning cylinder of this flat glass cabinet loading machine.
[0022] Figure 5 This is a schematic diagram of the roller structure of the flat glass cabinet loading machine.
[0023] The marks in the above figure are:
[0024] The following are marked in the figure:
[0025] 1. Cabinet loading machine, 101. Slide, 102. Longitudinal travel motor, 103. Track, 104. Drive wheel, 105. Carriage travel motor,
[0026] 2. Hanging beam, 201. Rack, 202. Hanging beam drive gear,
[0027] 3. Tail beam,
[0028] 4. Flat glass,
[0029] 5. Sliding sleeve, 501. Lifting arm, 502. Lifting cylinder, 503. Support groove,
[0030] 6. Boom, 601. Connecting rod, 602. Suspension strap, 603. First connecting rod, 604. Second connecting rod, 605. Boom mounting base,
[0031] 7. Positioning cylinder,
[0032] 8. Travel motor, 801. Roller, 802. Mounting plate, 803. Reversing motor, 804. Reversing gear, 805. Driven gear, 806. Roller mounting base. DETAILED DESCRIPTION
[0033] The following is a further detailed description of the specific implementation methods of the present invention by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and to facilitate its implementation.
[0034] Figure 1 The flat glass cabinet loading machine shown includes a cabinet loading machine 1; a hanging beam 2 is provided on the cabinet loading machine 1; a driving structure is provided at one end of the hanging beam 2; a tail beam 3 is provided at the other end of the hanging beam 2; a roller structure is provided at the bottom of the tail beam 3; a sling structure is provided on the hanging beam 2; and a flat glass 4 is connected to the sling structure.
[0035] The driving structure can drive the hanging beam 2 to move laterally; the tail beam 3 supports the end of the hanging beam 2 through the roller structure; the roller structure can enable the hanging beam 2 to move in the forward direction of the cabinet loader 1, and at the same time the roller structure can enable the hanging beam 2 to move laterally; the sling structure can realize the lifting of flat glass 4 of different sizes; thereby, the device can facilitate the loading of flat glass 4 in a closed-top cabinet.
[0036] The cabinet loader 1 is provided with a chute 101 ; the hanging beam 2 is connected to the chute 101 ; the cabinet loader 1 is connected with a longitudinal travel motor 102 ; the longitudinal travel motor 102 is connected to the hanging beam 2 .
[0037] The slide 101 is a square through groove; the cross-section of the hanging beam 2 is square; the end of the hanging beam 2 is inserted into the slide 101; the longitudinal travel motor 102 is fixedly connected to the cabinet loader 1; the longitudinal travel motor 102 can drive the hanging beam 2 to perform telescopic movement along the slide 101.
[0038] A rack 201 is provided on one side of the hanging beam 2; the longitudinal travel motor 102 includes a hanging beam drive gear 202; the hanging beam drive gear 202 is provided in the chute 101, and the hanging beam drive gear 202 is engaged with the rack 201.
[0039] A rack 201 is fixedly connected to the side of the hanging beam 2; the hanging beam driving gear 202 is connected to the longitudinal travel motor 102; the hanging beam driving gear 202 is arranged in the slide 101, and the hanging beam driving gear 202 is engaged with the rack 201; when the longitudinal travel motor 102 drives the hanging beam driving gear 202 to rotate, the rack 201 drives the hanging beam 2 to perform telescopic movement along the slide 101.
[0040] The sling structure includes a sliding sleeve 5; the sliding sleeve 5 is arranged on the lifting beam 2; the top of the sliding sleeve 5 is respectively provided with a lifting arm 501 and a lifting cylinder 502; the bottom of the lifting arm 501 is provided with a support groove 503; the lifting cylinder 502 is arranged in the support groove 503, and the piston rod of the lifting cylinder 502 is tightly pressed against the lifting arm 501.
[0041] The sliding sleeve 5 is a square sleeve; the sliding sleeve 5 is sleeved on the hanging beam 2 and can slide on the hanging beam 2; two sliding sleeves 5 are sleeved on the hanging beam 2; mounting seats are provided at both ends of the top of the sliding sleeve 5; the mounting seats are provided with a rotating shaft that can be flexibly rotated, and the lifting arm 501 and the lifting cylinder 502 are respectively connected to the rotating shaft; thereby, the lifting arm 501 and the lifting cylinder 502 can be respectively hinged to the sliding sleeve 5; the lifting cylinder 502 is installed in the support groove 503, and the lifting cylinder 502 extends the piston rod, which can lift one end of the lifting arm 501.
[0042] A suspension arm 6 is provided on the top of the lifting arm 501 ; a connecting rod 601 is provided on the suspension arm 6 ; a sling 602 is connected to the connecting rod 601 ; and the sling 602 is connected to the flat glass 4 .
[0043] A boom mounting seat 605 is provided at the top of the lifting arm 501; a connecting shaft is provided on the boom mounting seat 605; one end of the boom 6 is connected to the connecting shaft; thereby, the boom 6 can be articulated at the top of the lifting arm 501; when one end of the lifting arm 501 is lifted up, the boom 6 moves vertically upward, thereby being able to lift the sling 602 and the flat glass 4 placed on the sling 602.
[0044] The connecting rod 601 includes a first connecting rod 603 and a second connecting rod 604; one end of the sling 602 is connected to the first connecting rod 603; the other end of the sling 602 is connected to the second connecting rod 604; the sling 602 abuts the bottom of the flat glass 4; the top of the flat glass 4 is located between the first connecting rod 603 and the second connecting rod 604.
[0045] The first connecting rod 603 and the second connecting rod 604 are respectively arranged on the side surfaces of the boom 6 and are fixedly connected to the two ends of the boom 6; the two ends of the sling 602 are respectively fixedly connected to the first connecting rod 603 and the second connecting rod 604; the top of the flat glass 4 is arranged between the first connecting rod 603 and the second connecting rod 604, which can realize the top limit of the flat glass 4; the bottom of the flat glass 4 is pressed against the sling 602, and the flat glass 4 can be lifted by lifting the sling 602 for transportation.
[0046] A positioning cylinder 7 is provided at the bottom of the hanging beam 2 ; a piston rod of the positioning cylinder 7 is connected to the bottom of the sliding sleeve 5 .
[0047] The positioning cylinder 7 is fixedly connected to the bottom of the hanging beam 2; the piston rod of the positioning cylinder 7 is fixedly connected to the bottom of the sliding sleeve 5; the positioning cylinder 7 drives the piston rod to extend and retract to adjust the position of the sliding sleeve 5 on the hanging beam 2; by adjusting the distance between the two sliding sleeves 5 by the positioning cylinder 7, the lifting of flat glass 4 of different sizes can be achieved.
[0048] The roller structure includes a traveling motor 8; the traveling motor 8 is connected to a roller 801; one end of the tail beam 3 is connected to the hanging beam 2; the other end of the tail beam 3 is provided with a mounting plate 802; the traveling motor 8 is connected to the mounting plate 802; a reversing motor 803 is provided on the mounting plate 802; the reversing motor 803 includes a reversing gear 804; a driven gear 805 is provided on the traveling motor 8; the reversing gear 804 is meshed with the driven gear 805.
[0049] The mounting plate 802 is arranged at the bottom of the tail beam 3 and is fixedly connected to the side of the tail beam 3; the reversing motor 803 and the travel motor 8 are both connected to the mounting plate 802; the driven gear 805 can rotate relative to the travel motor 8; the driven gear 805 is fixedly connected to the roller mounting seat 806; the roller 801 is connected to the roller mounting seat 806; the travel motor 8 can drive the roller 801 to rotate; the reversing motor 803 drives the reversing gear 804 to rotate; the reversing gear 804 drives the driven gear 805 and the roller mounting seat 806 to rotate, thereby enabling the roller 801 to turn.
[0050] A track 103 is provided at the bottom of the cabinet loader 1 ; the cabinet loader 1 includes a driving wheel 104 and a trolley travel motor 105 ; the driving wheel 104 is provided at the bottom of the cabinet loader 1 , and the driving wheel 104 is provided on the track 103 ; the trolley travel motor 105 is connected to the driving wheel 104 .
[0051] The driving wheel 104 is installed at the bottom of the cabinet loader 1; the trolley travel motor 105 can drive the driving wheel 104 to rotate; the driving wheel 104 can roll on the track 103, thereby driving the cabinet loader 1 to move along the track 103.
[0052] The specific workflow of this utility model is as follows:
[0053] By setting up a loading area, a loading machine 1 is built in this area. After the truck carrying the container drives to the loading pit and places it in the loading area, the bottom of the entire container is basically parallel to the ground; the flat glass 4 to be loaded is placed between the container and the loading machine 1; the operator controls the bottom driving wheels 104 of the loading machine 1 to move left and right, and the left and right horizontal tracks 103 of the loading machine 1 can cover the loading area to meet the container size width requirements.
[0054] After the lifting beam 2 of the cabinet loader 1 reaches the edge of the flat glass 4, the proximity switch prompt bell indicates that it is in place, and the cabinet loader 1 stops moving left and right; the sling 602 on the boom 6 is used to bind the flat glass 4, and the lifting cylinder 502 drives the lifting arm 501 to lift the fixed block of the boom 6 to lock the flat glass 4; after locking is completed, the lifting cylinder 502 drives the lifting arm 501 to continue to lift the boom 6 100-200mm, which is higher than the ground and the bottom of the container.
[0055] The lifting beam 2 is moved into the container by the longitudinal travel motor 102, and then the cabinet loader 1 is moved left and right. The front end of the lifting beam 2 is provided with a travel motor 8 and a reversing motor 803, which can realize left and right movement or when the lifting beam 2 is extended, the roller 801 is automatically rotated 90 degrees, which can realize the forward and backward movement of the roller 801 and the direction of movement is consistent with the extension direction of the lifting beam 2 to achieve the function of supporting the counterweight; after completing the loading in the container, the hydraulic locking strap is withdrawn and the container is withdrawn to operate the next box of glass.
[0056] The above description of the present invention is provided as an example, in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described method. Any non-substantial improvements made using the method concepts and technical solutions of the present invention, or any application of the above-described concepts and technical solutions of the present invention to other situations without modification, are all within the scope of protection of the present invention.
Claims
1. A flat glass cabinet loading machine, characterized by: The cabinet loader comprises a cabinet loading machine (1); a hanging beam (2) is provided on the cabinet loading machine (1); a driving structure is provided at one end of the hanging beam (2); a tail beam (3) is provided at the other end of the hanging beam (2); a roller structure is provided at the bottom of the tail beam (3); a sling structure is provided on the hanging beam (2); and the sling structure is connected to a flat glass (4).
2. A flat glass cabinet loading machine according to claim 1, characterized in that: The cabinet loader (1) is provided with a chute (101); the hanging beam (2) is connected to the chute (101); the cabinet loader (1) is connected with a longitudinal travel motor (102); the longitudinal travel motor (102) is connected to the hanging beam (2).
3. A flat glass cabinet loading machine according to claim 2, characterized in that: A rack (201) is provided on one side of the suspension beam (2); the longitudinal travel motor (102) includes a suspension beam drive gear (202); the suspension beam drive gear (202) is provided in the chute (101), and the suspension beam drive gear (202) is meshed with the rack (201).
4. A flat glass cabinet loading machine according to any one of claims 2-3, characterized in that: The sling structure comprises a sliding sleeve (5); the sliding sleeve (5) is arranged on the sling beam (2); a lifting arm (501) and a lifting cylinder (502) are respectively provided at the top of the sliding sleeve (5); a supporting groove (503) is provided at the bottom of the lifting arm (501); the lifting cylinder (502) is arranged in the supporting groove (503), and the piston rod of the lifting cylinder (502) is tightly pressed against the lifting arm (501).
5. A flat glass cabinet loading machine according to claim 4, characterized in that: A suspension arm (6) is provided on the top of the lifting arm (501); a connecting rod (601) is provided on the suspension arm (6); a sling (602) is connected to the connecting rod (601); and the sling (602) is connected to the flat glass (4).
6. A flat glass cabinet loading machine according to claim 5, characterized in that: The connecting rod (601) includes a first connecting rod (603) and a second connecting rod (604); one end of the sling (602) is connected to the first connecting rod (603); the other end of the sling (602) is connected to the second connecting rod (604); the sling (602) abuts against the bottom of the flat glass (4); and the top of the flat glass (4) is arranged between the first connecting rod (603) and the second connecting rod (604).
7. A flat glass cabinet loading machine according to any one of claims 5-6, characterized in that: A positioning oil cylinder (7) is provided at the bottom of the suspension beam (2); a piston rod of the positioning oil cylinder (7) is connected to the bottom of the sliding sleeve (5).
8. A flat glass cabinet loading machine according to claim 7, characterized in that: The roller structure comprises a travel motor (8); the travel motor (8) is connected to a roller (801); one end of the tail beam (3) is connected to the suspension beam (2); the other end of the tail beam (3) is provided with a mounting plate (802); the travel motor (8) is connected to the mounting plate (802); a reversing motor (803) is provided on the mounting plate (802); the reversing motor (803) comprises a reversing gear (804); a driven gear (805) is provided on the travel motor (8); the reversing gear (804) is meshed with the driven gear (805).
9. A flat glass cabinet loading machine according to claim 8, characterized in that: The bottom of the cabinet loader (1) is provided with a track (103); the cabinet loader (1) comprises a driving wheel (104) and a trolley travel motor (105); the driving wheel (104) is provided at the bottom of the cabinet loader (1), and the driving wheel (104) is provided on the track (103); the trolley travel motor (105) is connected to the driving wheel (104).
Citation Information
Patent Citations
Support frame for loading glass box by forklift
CN202030488U