Anti-freezing valve
By introducing a heating box and a water circulation system into the valve, the problem of valve blockage due to ice formation in cold regions is solved, anti-freezing effect is achieved, and the water resource utilization efficiency and valve service life are improved.
Patent Information
- Application Number
- CN202423101420.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-16
AI Technical Summary
When used in cold regions, valves are prone to freezing and becoming clogged, affecting liquid flow.
An antifreeze valve was designed, which includes a heating box, electric heating tube, guide box and insulation component. The valve body is heated by heating an external water source, and a water circulation system is set up to reduce water waste. The turbine and filter device are combined to improve the heating efficiency and water quality.
It effectively prevents valves from freezing, improves the reliability of liquid circulation, reduces water waste and extends the service life of valves.
Smart Images

Figure CN223411615U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valves, in particular to an antifreeze valve. Background Art
[0002] A valve is a device used to control the flow of fluid. It can play multiple roles in the pipeline system, such as cutoff, regulation, diversion, and check. The main function of a valve is to control the flow, pressure and direction of the fluid by changing the cross-sectional area or flow direction of the flow channel.
[0003] Valves are widely used in various industrial fields, such as petrochemical, electric power, metallurgy, construction, water conservancy, etc. They play a vital role in pipeline systems to ensure the safe and efficient transmission of fluids. During long-term use observation, it was found that when valves are used to transport liquid media in cold areas, the liquid in the valve will freeze due to the low temperature, thereby blocking the valve, causing the valve to lose its function and affecting the normal circulation of the internal liquid.
[0004] To this end, the utility model provides an antifreeze valve. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one problem raised in the background art, an antifreeze valve is proposed.
[0006] The technical solution adopted by the present invention to solve its technical problems is: the anti-freeze valve described in the present invention includes a valve body; the side wall of the valve body is fixedly connected to a guide box; the top of the guide box is fixedly connected to a heating box; the side wall of the heating box is fixedly connected to a water inlet pipe; the side wall of the heating box is fixedly connected to a water outlet pipe; the water outlet pipe is connected to the guide box; the water inlet pipe and the water outlet pipe are both close to the top of the heating box; the bottom of the inner side wall of the heating box is fixedly connected to an electric heating pipe; the bottom of the guide box is fixedly connected to a drain pipe; an insulation component is provided in the guide box; through the above structure, a heating box, an electric heating pipe and a guide box are set, and the valve body can be heated by heating an external water source into the guide box to reduce the situation where the valve body is frozen when the temperature is low.
[0007] Preferably, a water tank is fixedly connected to the bottom of the drainage pipe; a small water pump is fixedly connected to the side wall of the diversion box; the water tank and the small water pump are connected by a pipe; the output end of the small water pump is connected to the water inlet pipe; the top of the water tank is connected to a water injection pipe; through the above structure, the water tank, the small water pump and the water injection pipe are arranged, which can heat the water while recycling the water flow to reduce the waste of water resources.
[0008] Preferably, a fixed frame is fixedly connected to the inner wall of the heating box; the fixed frame is close to the side of the water inlet pipe; a turbine is rotatably connected to the inner wall of the fixed frame; the turbine is arranged corresponding to the water inlet pipe; through the above structure, the fixed frame and the turbine are arranged, and the water flow entering through the water inlet pipe can drive the turbine to rotate, thereby stirring the water in the heating box, so that the water and the electric heating tube contact more evenly, thereby improving the heating effect of the water.
[0009] Preferably, a filter box is installed in the middle of the water inlet pipe; a filter screen is provided inside the filter box; through the above structure, the filter box is arranged in conjunction with the internal filter screen to filter the water flow entering the heating box, so as to reduce the mud and sand impurities in the water from entering the heating box and the guide box, causing them to adhere to the surface of the electric heating tube and the valve body to cause dirt and corrosion.
[0010] Preferably, a vertical pipe is fixedly connected to the inner side wall of the guide box; the vertical pipe is aligned with the drain pipe; the top of the vertical pipe is close to the top of the guide box; a plurality of water inlets are provided on the side wall of the vertical pipe; the water inlets are close to the top of the vertical pipe; through the above structure, the vertical pipe and the water inlet are arranged, so that hot water can be filled in the guide box, and the valve body can be immersed in the hot water at this time, which can improve the heating effect of the valve body and reduce the situation where the heat exchange effect is incomplete due to the rapid flow of hot water.
[0011] Preferably, the insulation component includes an insulation layer; the insulation layer is fixedly connected to the inner wall of the guide box; through the above structure, the insulation layer can be provided to insulate the inside of the guide box to reduce the energy waste caused by heat loss to the outside.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The antifreeze valve described in the present invention, by providing a heating box, an electric heating tube and a flow guide box, can heat the valve body by heating an external water source entering the flow guide box, so as to reduce the situation where the valve body is frozen when the temperature is low.
[0014] 2. The antifreeze valve described in the utility model can heat water and circulate water at the same time by providing a water storage tank, a small water pump and a water injection pipe, so as to reduce the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 It is a structural diagram of the water storage tank in the utility model;
[0018] Figure 3This is a schematic diagram of the structure of the electric heating tube in the utility model;
[0019] Figure 4 It is a schematic structural diagram of the turbine in the utility model;
[0020] Figure 5 This is a structural diagram of the neutral tube of the utility model;
[0021] Legend:
[0022] 1. Valve body; 11. Guide box; 12. Heating box; 13. Water inlet pipe; 14. Water outlet pipe; 15. Electric heating tube; 16. Drain pipe; 2. Water storage tank; 21. Small water pump; 22. Water injection pipe; 3. Fixed frame; 31. Turbine; 4. Filter box; 5. Riser; 51. Water inlet; 6. Insulation layer. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Specific examples are given below.
[0025] like Figures 1 to 3 As shown, an antifreeze valve according to an embodiment of the present invention comprises a valve body 1; a guide box 11 is fixedly connected to the side wall of the valve body 1; a heating box 12 is fixedly connected to the top of the guide box 11; an inlet pipe 13 is fixedly connected to the side wall of the heating box 12; an outlet pipe 14 is fixedly connected to the side wall of the heating box 12; the outlet pipe 14 is communicated with the guide box 11; the inlet pipe 13 and the outlet pipe 14 are both close to the top of the heating box 12; an electric heating pipe 15 is fixedly connected to the bottom of the inner side wall of the heating box 12; a drain pipe 16 is fixedly connected to the bottom of the guide box 11; an insulation component is arranged in the guide box 11; when working, after the valve body 1 is installed on the pipeline, the outside is cooled in cold weather. The water source is added to the heating box 12 through the water inlet pipe 13, and then the electric heating tube 15 is started to generate heat to heat the water entering the heating box 12. After the water level in the heating box 12 continues to rise, it will enter the guide box 11 from the water outlet pipe 14, and then be discharged from the drain pipe 16 below. When the hot water flows in the guide box 11, it will contact the surface of the valve body 1 inside the guide box 11, thereby heating the valve body 1 through heat exchange. Through the above structure, the heating box 12, the electric heating tube 15 and the guide box 11 are set, and the valve body 1 can be heated by heating the external water source into the guide box 11 to reduce the situation where the valve body 1 is frozen when the temperature is low.
[0026] like Figure 2 As shown, the bottom of the drainage pipe 16 is fixedly connected to a water tank 2; the side wall of the guide box 11 is fixedly connected to a small water pump 21; the water tank 2 and the small water pump 21 are connected by a pipe; the output end of the small water pump 21 is connected to the water inlet pipe 13; the top of the water tank 2 is connected to a water injection pipe 22; when working, an external water source can be added to the water tank 2 from the water injection pipe 22, and then the small water pump 21 is started to pump the water in the water tank 2 into the heating box 12. When the water flow is discharged from the drainage pipe 16, it will enter the water tank 2 below again. At this time, the small water pump 21 is started to pump the water in the water tank 2 out and then send it into the heating box 12. At this time, the water flow can be circulated. Through the above structure, the water tank 2, the small water pump 21 and the water injection pipe 22 are set, which can heat the water while recycling the water flow to reduce the waste of water resources.
[0027] like Figure 3 and Figure 4 As shown, the inner wall of the heating box 12 is fixedly connected to a fixed frame 3; the fixed frame 3 is close to the side of the water inlet pipe 13; the inner wall of the fixed frame 3 is rotatably connected to a turbine 31; the turbine 31 is arranged corresponding to the water inlet pipe 13; during operation, when water flows into the heating box 12 from the water inlet pipe 13, the water flow will drive the turbine 31 to rotate when passing through the turbine 31, and at this time the turbine 31 will cause the water in the heating box 12 to generate a vortex, thereby stirring the water flow in the heating box 12. Through the above structure, the fixed frame 3 and the turbine 31 are set, and the water flow entering through the water inlet pipe 13 can drive the turbine 31 to rotate, thereby stirring the water in the heating box 12, so that the water and the electric heating tube 15 are in contact more evenly, thereby improving the heating effect of the water.
[0028] like Figure 4 As shown, a filter box 4 is installed in the middle of the water inlet pipe 13; a filter screen is provided inside the filter box 4; when working, before the water flows from the water inlet pipe 13 into the heating box 12, it will pass through the filter box 4. At this time, the filter screen installed in the filter box 4 will filter the water flow, thereby filtering out impurities such as mud and sand in the water flow. Through the above structure, the filter box 4 is set to cooperate with the internal filter screen to filter the water flow entering the heating box 12, so as to reduce the mud and sand impurities in the water from entering the heating box 12 and the guide box 11, causing dirt and corrosion to adhere to the surface of the electric heating tube 15 and the valve body 1.
[0029] like Figure 5As shown, the inner wall of the guide box 11 is fixedly connected with a riser 5; the riser 5 is aligned with the drain pipe 16; the top of the riser 5 is close to the top of the guide box 11; a plurality of water inlets 51 are provided on the side wall of the riser 5; the water inlet 51 is close to the top of the riser 5; during operation, when hot water enters the guide box 11, the water level in the guide box 11 will continue to rise. When the water level reaches the water inlet 51 at the top of the riser 5, it will enter the riser 5 from the water inlet 51 and then be discharged from the drain pipe 16. Through the above structure, the riser 5 and the water inlet 51 are set, so that hot water can be filled in the guide box 11. At this time, the valve body 1 can be immersed in hot water, which can improve the heating effect of the valve body 1 and reduce the situation where the heat exchange effect is incomplete due to the rapid flow of hot water.
[0030] like Figure 5 As shown, the insulation component includes an insulation layer 6; the insulation layer 6 is fixedly connected to the inner wall of the guide box 11; during operation, after hot water enters the guide box 11, the insulation layer 6 covers the inner wall of the guide box 11, and can insulate the interior. Through the above structure, the insulation layer 6 is set to insulate the interior of the guide box 11 to reduce the energy waste caused by heat loss to the outside.
[0031] like Figure 1 As shown, the side wall of the valve body 1 is sprayed with an anti-rust coating; through the above structure, the anti-rust coating sprayed on the surface of the valve body 1 can reduce the corrosion of water on the surface of the valve body 1, thereby increasing the service life of the valve body 1.
[0032] Working principle: After the valve body 1 is installed on the pipeline, when the weather is cold, the external water source is added to the heating box 12 through the water inlet pipe 13, and then the electric heating tube 15 is started to generate heat to heat the water entering the heating box 12. After the water level in the heating box 12 continues to rise, it will enter the guide box 11 from the outlet pipe 14, and then be discharged from the drain pipe 16 below. When the hot water flows in the guide box 11, it will contact the surface of the valve body 1 inside the guide box 11, thereby heating the valve body 1 through heat exchange. The external water source can be added to the water storage tank 2 from the water injection pipe 22, and then the small water pump 21 is started to pump the water in the water storage tank 2 into the heating box 12. When the water is discharged from the drain pipe 16, it will enter the water storage tank 2 below again. At this time, the small water pump 21 is started to pump the water in the water storage tank 2 The water is extracted and then sent into the heating box 12. At this time, the water flow can be circulated. When the water flow enters the heating box 12 from the water inlet pipe 13, the water flow will drive the turbine 31 to rotate when passing through the turbine 31. At this time, the turbine 31 will cause the water in the heating box 12 to generate a vortex, thereby stirring the water flow in the heating box 12. Before the water flow enters the heating box 12 from the water inlet pipe 13, it will pass through the filter box 4. At this time, the filter installed in the filter box 4 will filter the water flow, thereby filtering out impurities such as mud and sand in the water flow. When the hot water enters the diversion box 11, the water level in the diversion box 11 will continue to rise. When the water level reaches the water inlet 51 at the top of the riser 5, it will enter the riser 5 from the water inlet 51 and then be discharged from the drain pipe 16. After the hot water enters the diversion box 11, the insulation layer 6 covers the inner wall of the diversion box 11 to keep the interior warm.
[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. An antifreeze valve, comprising a valve body (1); characterized in that: The valve body (1) is fixedly connected to a flow guide box (11) on its side wall; a heating box (12) is fixedly connected to the top of the flow guide box (11); a water inlet pipe (13) is fixedly connected to the side wall of the heating box (12); a water outlet pipe (14) is fixedly connected to the side wall of the heating box (12); the water outlet pipe (14) is communicated with the flow guide box (11); the water inlet pipe (13) and the water outlet pipe (14) are both close to the top of the heating box (12); an electric heating pipe (15) is fixedly connected to the bottom of the inner side wall of the heating box (12); a drain pipe (16) is fixedly connected to the bottom of the flow guide box (11); and a heat preservation component is provided in the flow guide box (11).
2. The antifreeze valve according to claim 1, characterized in that: The bottom of the drainage pipe (16) is fixedly connected to a water storage tank (2); the side wall of the diversion box (11) is fixedly connected to a small water pump (21); the water storage tank (2) and the small water pump (21) are connected through a pipeline; the output end of the small water pump (21) is connected to the water inlet pipe (13); and the top of the water storage tank (2) is connected to a water injection pipe (22).
3. The antifreeze valve according to claim 1, characterized in that: The inner wall of the heating box (12) is fixedly connected to a fixed frame (3); the fixed frame (3) is close to the water inlet pipe (13); the inner wall of the fixed frame (3) is rotatably connected to a turbine (31); the turbine (31) is arranged corresponding to the water inlet pipe (13).
4. The antifreeze valve according to claim 1, characterized in that: A filter box (4) is installed in the middle of the water inlet pipe (13); a filter screen is provided inside the filter box (4).
5. The antifreeze valve according to claim 1, characterized in that: A standpipe (5) is fixedly connected to the inner side wall of the flow guide box (11); the standpipe (5) is aligned with the drain pipe (16); the top of the standpipe (5) is close to the top of the flow guide box (11); a plurality of water inlets (51) are opened on the side wall of the standpipe (5); the water inlets (51) are close to the top of the standpipe (5).
6. The antifreeze valve according to claim 1, characterized in that: The heat-insulating assembly comprises a heat-insulating layer (6); the heat-insulating layer (6) is fixed to the inner wall of the guide box (11).
7. The antifreeze valve according to claim 1, characterized in that: The side wall of the valve body (1) is sprayed with an anti-rust coating.