Energy-saving type tire half-part air blowing and water removing device
The device automatically adjusts the distance between the air guide nozzle and the half component and the air output volume, solves the problems of troublesome operation and waste of resources in the existing technology, and achieves energy-saving and efficient tire half component air blowing and water removal effect.
Patent Information
- Application Number
- CN202422766354.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-13
AI Technical Summary
When dealing with tire half-components of different thicknesses, the existing tire half-component air blowing and water removal device requires manual adjustment of the air outlet position or the air volume, which causes troublesome operation and wastes resources, making it difficult to achieve efficient energy saving.
An energy-saving tire semi-component air-blowing and water-removing device was designed. Through the combined structure of a rotating column and an air guide tube, the distance between the air guide nozzle and the semi-component and the air output volume were automatically adjusted to achieve adaptive water removal for semi-components of different thicknesses. The air output adjustment structure was used to synchronously adjust the air flow rate when the air guide nozzle rotated to ensure the water removal effect.
It realizes the automatic dewatering of semi-components of different thicknesses, reduces the consumption of high-pressure gas, improves production efficiency, reduces resource waste, and ensures the stability of the dewatering effect.
Smart Images

Figure CN223419893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dewatering of tire half components, in particular to an energy-saving tire half component air-blowing dewatering device. Background Art
[0002] The production of extruded rubber semi-components requires a cooling process. Spraying, water immersion and other methods are commonly used during the cooling process, which causes water stains on the semi-components before they come off the line. The semi-components need to be dehydrated to remove the water stains.
[0003] In the prior art, blowing is generally used to treat water stains on half components. For example, the position of the air outlet needs to be adjusted each time the air is blown to remove water from half components of different thicknesses, which is troublesome to operate and is not conducive to improving production efficiency. If the position of the air outlet remains fixed and is not adjusted, the blowing nozzle will be fixed at a position away from the half component to ensure that the half component with the maximum thickness can pass through smoothly. By adjusting the air outlet size, the wind pressure on the half component is guaranteed, thereby ensuring the water removal effect on the half component. This method requires additional adjustment of the air outlet volume when blowing water from half components with small thickness, resulting in waste of resources.
[0004] Based on this, an energy-saving tire half-component air-blowing and water-removing device is now provided, which can eliminate the disadvantages of the existing devices. Utility Model Content
[0005] The purpose of the utility model is to provide an energy-saving tire half-component air blowing and water removal device to solve the problems in the background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] An energy-saving tire half-component air blowing and water removal device comprises a pressure-load correction bracket arranged on a half-component conveying bracket, a half-component conveying structure is provided on the half-component conveying bracket, a fixed air blowing and water removal structure is provided on the half-component conveying bracket, a rotating column is rotatably provided on the pressure-load correction bracket, an air guide tube is penetrated by the pressure-load correction bracket, the rotating column and the air guide tube are rotatably connected, an air outlet is provided on the rotating column, an air guide nozzle is provided on the rotating column at the position of the air outlet, an air volume adjustment structure is provided between the rotating column and the air guide tube, and a blowing gap adjustment structure is provided on the pressure-load correction bracket for driving the rotating column to rotate.
[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0009] In an optional solution: the fixed blowing and dewatering structure includes a fixed plate arranged on a half-component conveying bracket, a fixed blowing box is connected to the fixed plate, an air outlet gap is provided on the fixed blowing box, the air outlet gap is close to the lower surface of the half-component, and a high-pressure gas inlet interface for connecting to the high-pressure air pipe is provided on the fixed blowing box.
[0010] In an optional solution: the semi-component conveying structure includes a plurality of conveying shafts equidistantly arranged for rotation on a semi-component conveying bracket, a conveying roller is coaxially provided on the outer side of the conveying shaft, one end of the conveying shaft is coaxially connected to two toothed pulleys, a toothed belt is provided between two adjacent conveying shafts, the toothed belt is sleeved on the toothed pulley, one end of the conveying shaft away from the toothed pulley is connected to the power output shaft of the drive motor, and the drive motor is fixed on a fixed plate.
[0011] In an optional solution: the blowing gap adjustment structure includes a rotating frame rotatably arranged on a pressure correction bracket, a pressure wheel rotatably provided on the rotating frame, the pressure wheel contacts the upper surface of the half component, the pressure wheel is located directly above a conveying roller, and two positioning wheels are symmetrically rotated on the rotating frame, and the positioning wheels contact the lower surface of the air guide nozzle.
[0012] In an optional solution, a tension spring is connected between the rotating frame and the pressure-load correction bracket.
[0013] In an optional scheme: the air outlet adjustment structure includes an air inlet hole arranged at one end of a rotating column, the air inlet hole is connected to the air outlet, a fixed sleeve is coaxially connected to the air inlet hole, a sliding column is slidably provided in the fixed sleeve, and a limiting assembly is provided between the fixed sleeve and the sliding column, one end of the sliding column is connected to a first air baffle, the outer diameter of the first air baffle matches the inner diameter of the air inlet hole, three fan-shaped ventilation holes are distributed in a circle on the first air baffle, a spring is provided on the outside of the fixed sleeve, one end of the spring is connected to the bottom surface of the air inlet hole, and the other end is connected to the first air baffle, the air guide tube is rotatably connected to the air inlet hole, one end of the air guide tube is connected to a second air baffle, the second air baffle has the same shape and size as the first baffle, the other end of the air guide tube is provided with an air inlet, and a gas sealing ring is provided between the air guide tube and the air inlet hole.
[0014] In an optional solution: the limiting assembly includes a limiting groove provided on the inner wall of the fixing sleeve, and the outer wall of the sliding column is provided with a limiting strip matching the limiting groove.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. The utility model changes the lifting range of the rotating frame by utilizing the thickness of the half component, thereby adjusting the distance between the air outlet end of the air guide nozzle and the half component, thereby realizing automatic adjustment of the blowing gap. For half components of different thicknesses, the air outlet end of the air guide nozzle can be well close to the surface of the half component, which is beneficial to reduce the consumption of high-pressure gas while ensuring the effect of blowing and removing water, and is more energy-saving.
[0017] 2. The utility model sets an air volume adjustment structure. When the air guide nozzle rotates, the rotating column rotates synchronously, and the overlap degree of the ventilation holes on the first air baffle and the second air baffle changes, thereby realizing automatic adjustment of the air volume at the air outlet end of the air guide nozzle. When the blowing gap is adjusted, the influence of the change of the blowing angle on the blowing and water removal effect is effectively reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of the utility model.
[0019] Figure 2 This is a schematic diagram of the fixed air blowing and water removal structure of the utility model.
[0020] Figure 3 This is a schematic diagram of the air volume adjustment structure of the utility model.
[0021] Figure 4 For this utility model Figure 3 A partial enlarged view of middle A.
[0022] Notes on the figure markings: 101, half-component conveying bracket; 102, pressure correction bracket; 201, conveying roller; 202, conveying shaft; 203, driving motor; 204, toothed pulley; 205, toothed belt; 301, fixed plate; 302, fixed blow box; 303, air outlet gap; 304, high-pressure gas inlet interface; 401, rotating column; 402, air inlet hole; 403, air outlet; 404, air guide nozzle; 405, spring; 406, fixed sleeve; 407, sliding column; 501, first air baffle; 502, second air baffle; 503, air guide tube; 504, air inlet; 601, rotating frame; 602, pressure wheel; 603, positioning wheel; 604, tension spring; 701, limiting groove; 702, limiting strip. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0024] In one embodiment, Figure 1-Figure 3As shown, an energy-saving tire half-component air blowing and water removal device includes a pressure correction bracket 102 arranged on a half-component conveying bracket 101, a half-component conveying structure is provided on the half-component conveying bracket 101, a fixed air blowing and water removal structure is provided on the half-component conveying bracket 101, a rotating column 401 is rotatably provided on the pressure correction bracket 102, an air guide tube 503 is penetrated by the pressure correction bracket 102, the rotating column 401 and the air guide tube 503 are rotatably connected, an air outlet 403 is provided on the rotating column 401, an air guide nozzle 404 is provided on the rotating column 401 at the position of the air outlet 403, an air volume adjustment structure is provided between the rotating column 401 and the air guide tube 503, and a blowing gap adjustment structure for driving the rotating column 401 to rotate is provided on the pressure correction bracket 102.
[0025] In this embodiment, a fixed blowing and dewatering structure is used to blow and dewater the lower surface of the half-component. When blowing and dewatering the upper surface of the half-components of different thicknesses, the blowing gap adjustment structure automatically adjusts the distance between the air outlet end of the air guide nozzle 404 and the half-component according to the thickness of the half-component, so that the air outlet end of the air guide nozzle 404 is close to the half-component without hindering the passage of the half-component, that is, the effect of blowing and dewatering is achieved with a smaller air flow rate, which is energy-saving and environmentally friendly. During the adjustment, the angle between the air outlet end of the air guide nozzle 404 and the half-component changes, and this change affects the effect of blowing and dewatering. When adjusting the distance between the air outlet end of the air guide nozzle 404 and the half-component, the air volume adjustment structure moves with it, plays a regulating and compensating role on the air volume, and reduces or even eliminates the influence of the angle change on the effect of blowing and dewatering.
[0026] In one embodiment, Figure 1 and Figure 2 As shown, the fixed blowing and dewatering structure includes a fixed plate 301 arranged on the half-component conveying bracket 101, and a fixed blowing box 302 is connected to the fixed plate 301. The fixed blowing box 302 is provided with an air outlet gap 303, and the air outlet gap 303 is close to the lower surface of the half-component. The fixed blowing box 302 is provided with a high-pressure gas inlet interface 304 for connecting to the high-pressure gas pipe. The high-pressure gas enters the fixed blowing box 302 from the high-pressure gas inlet interface 304, and is then blown out from the air outlet gap 303 to dewater the lower surface of the half-component.
[0027] In one embodiment, Figure 1 and Figure 2As shown, the semi-part conveying structure includes a plurality of conveying shafts 202 equidistantly arranged for rotation on the semi-part conveying bracket 101, a conveying roller 201 is coaxially provided on the outer side of the conveying shaft 202, and one end of the conveying shaft 202 is coaxially connected to two toothed pulleys 204, a toothed belt 205 is provided between two adjacent conveying shafts 202, and the toothed belt 205 is sleeved on the toothed pulley 204, and one end of a conveying shaft 202 away from the toothed pulley 204 is connected to the power output shaft of the drive motor 203, and the drive motor 203 is fixed on the fixed plate 301, and the drive motor 203 drives one conveying shaft 202 to rotate, and the two adjacent conveying shafts 202 are driven by the ruler 205 in conjunction with the toothed pulley 204, so that one drive motor 203 drives multiple conveying shafts 202 to rotate, and the conveying shaft 202 drives the conveying roller 201 to pull the semi-parts.
[0028] In one embodiment, Figure 1 and Figure 3 As shown, the blowing gap adjustment structure includes a rotating frame 601 rotatably set on the pressure correction bracket 102, and a pressure wheel 602 is rotatably provided on the rotating frame 601. The pressure wheel 602 contacts the upper surface of the half component, and the pressure wheel 602 is located directly above a conveying roller 201. Two adjusting wheels 603 are symmetrically rotated on the rotating frame 601, and the adjusting wheels 603 contact the lower surface of the air guide nozzle 404. In the initial state, the pressure wheel 602 contacts the conveying roller 201. When blowing and dewatering half components of different thicknesses, the pressure wheel 602 is lifted to different heights. The positioning wheel 603 on the rotating frame 601 drives the air guide nozzle 404 to rotate to adjust the blowing gap.
[0029] In one embodiment, Figure 3 As shown, a tension spring 604 is connected between the rotating frame 601 and the pressure correction bracket 102, and the tension spring 604 reduces the pressure on the half component.
[0030] In one embodiment, Figure 3 and Figure 4As shown, the air outlet adjustment structure includes an air inlet 402 arranged at one end of a rotating column 401, the air inlet 402 is communicated with the air outlet 403, a fixed sleeve 406 is coaxially connected to the air inlet 402, a sliding column 407 is slidably provided in the fixed sleeve 406, a limiting component is provided between the fixed sleeve 406 and the sliding column 407, one end of the sliding column 407 is connected to the first air blocker 501, the outer diameter of the first air blocker 501 matches the inner diameter of the air inlet 402, three fan-shaped ventilation holes are distributed in a row on the circumference of the first air blocker 501, a spring 405 is provided on the outside of the fixed sleeve 406, one end of the spring 405 is connected to the bottom surface of the air inlet 402, and the other end is connected to the first air blocker 501, the air guide tube 503 is rotatably connected to the air inlet 402, one end of the air guide tube 503 is connected to the second air blocker 502, and the second The wind baffle 502 has the same shape and size as the first wind baffle 501. An air inlet 504 is provided at the other end of the wind guide tube 503. A gas sealing ring is provided between the wind guide tube 503 and the air inlet hole 402. Under the action of the spring 405, the first wind baffle 501 is tightly attached to the second wind baffle 502. When the half component is blown to remove water, as the thickness of the half component increases, the air guide nozzle 404 is lifted up, and the rotating column 401 rotates. The rotating column 401 drives the sliding column 407 to rotate through the fixed sleeve 406, and the sliding column 407 drives the first wind baffle 501 to rotate, that is, the first wind baffle 501 rotates relative to the second wind baffle 502, and the degree of overlap of the ventilation holes on the first baffle 501 and the second baffle 502 increases, the air flow rate increases, and the influence of the change in blowing angle on the blowing and water removal effect is effectively reduced.
[0031] In one embodiment, Figure 4 As shown, the limiting assembly includes a limiting groove 701 arranged on the inner wall of the fixing sleeve 406, and a limiting strip 702 matching the limiting groove 701 is provided on the outer wall of the sliding column 407. The limiting groove 701 cooperates with the limiting strip 702 to prevent rotation between the fixing sleeve 406 and the sliding column 407.
[0032] The above embodiment discloses an energy-saving tire half-component air blowing and water removal device. High-pressure gas enters the air guide tube 503 from the air inlet 504, passes through the first air baffle 501, the second air baffle 502 and the air outlet 403, enters the air guide nozzle 404, and is blown out from the air outlet end of the air guide nozzle 404 to remove water from the upper surface of the half component. High-pressure gas enters the fixed blowing box 302 from the high-pressure gas air inlet interface 304, and is blown out from the air outlet gap 303 to remove water from the lower surface of the half component. In the initial state, the pressure wheel 602 is attached to the conveying roller 201. When blowing and watering half components of different thicknesses, the pressure wheel 602 is pressed on the upper surface of the half component, the rotating frame 601 is lifted to different heights, and the positioning wheel 60 on the rotating frame 601 is adjusted. 3 drives the air guide nozzle 404 to rotate upward, and automatically adjusts the distance between the air outlet end of the air guide nozzle 404 and the half component, so that the air outlet end of the air guide nozzle 404 is close to the half component without hindering the passage of the half component. When the air guide nozzle 404 rotates, the rotating column 401 rotates synchronously, and the rotating column 401 drives the sliding column 407 to rotate through the fixed sleeve 406. The sliding column 407 drives the first air baffle 501 to rotate, that is, the first air baffle 501 rotates relative to the second air baffle 502, and the gas flow between the first air baffle 501 and the second air baffle 502 is changed, which plays a role in regulating and compensating the air outlet, ensuring the wind pressure on the upper surface of the half component, and reducing or even eliminating the influence of the angle change on the air blowing and water removal effect.
[0033] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.
Claims
1. An energy-saving tire half-component air-blowing and water-removing device, comprising a pressure-correcting bracket (102) arranged on a half-component conveying bracket (101), wherein the half-component conveying bracket (101) is provided with a half-component conveying structure, characterized in that: The semi-component conveying bracket (101) is provided with a fixed blowing and water removal structure, the pressure correction bracket (102) is rotatably provided with a rotating column (401), the pressure correction bracket (102) is provided with an air guide tube (503), the rotating column (401) and the air guide tube (503) are rotatably connected, the rotating column (401) is provided with an air outlet (403), the rotating column (401) is provided with an air guide nozzle (404) at the position of the air outlet (403), an air volume adjustment structure is provided between the rotating column (401) and the air guide tube (503), and the pressure correction bracket (102) is provided with a blowing gap adjustment structure that drives the rotating column (401) to rotate.
2. The energy-saving tire half-component air-blowing and water-removing device according to claim 1, characterized in that: The fixed air blowing and water removal structure comprises a fixed plate (301) arranged on a half-component conveying bracket (101); a fixed air blowing box (302) is connected to the fixed plate (301); an air outlet slit (303) is provided on the fixed air blowing box (302); the air outlet slit (303) is close to the lower surface of the half-component; and a high-pressure gas inlet interface (304) for connecting to a high-pressure gas pipe is provided on the fixed air blowing box (302).
3. The energy-saving tire half-part air-blowing and water-removing device according to claim 2, characterized in that: The semi-component conveying structure comprises a plurality of conveying shafts (202) rotatably arranged at equal intervals on a semi-component conveying bracket (101); a conveying roller (201) is coaxially arranged on the outer side of the conveying shaft (202); one end of the conveying shaft (202) is coaxially connected to two toothed belt pulleys (204); a toothed belt (205) is provided between two adjacent conveying shafts (202); the toothed belt (205) is sleeved on the toothed belt pulley (204); one end of one of the conveying shafts (202) away from the toothed belt pulley (204) is connected to the power output shaft of a driving motor (203); and the driving motor (203) is fixed on a fixed plate (301).
4. The energy-saving tire half-part air-blowing and water-removing device according to claim 1, characterized in that: The blowing gap adjustment structure comprises a rotating frame (601) rotatably arranged on a pressure correction bracket (102); a pressure wheel (602) is rotatably provided on the rotating frame (601); the pressure wheel (602) contacts the upper surface of the half component; the pressure wheel (602) is located directly above a conveying roller (201); two positioning wheels (603) are symmetrically rotatably provided on the rotating frame (601); the positioning wheels (603) contact the lower surface of the air guide nozzle (404).
5. The energy-saving tire half-part air-blowing and water-removing device according to claim 4, characterized in that: A tension spring (604) is connected between the rotating frame (601) and the pressure-correcting bracket (102).
6. The energy-saving tire half-part air-blowing and water-removing device according to claim 1, characterized in that: The air volume adjustment structure includes an air inlet (402) arranged at one end of a rotating column (401), the air inlet (402) is communicated with an air outlet (403), a fixed sleeve (406) is coaxially connected to the air inlet (402), a sliding column (407) is slidably provided in the fixed sleeve (406), a limiting component is provided between the fixed sleeve (406) and the sliding column (407), one end of the sliding column (407) is connected to a first air baffle (501), the outer diameter of the first air baffle (501) matches the inner diameter of the air inlet (402), and the first air baffle (501) is distributed in a circle. There are three fan-shaped ventilation holes. A spring (405) is provided on the outside of the fixing sleeve (406). One end of the spring (405) is connected to the bottom surface of the air inlet (402), and the other end is connected to the first air baffle (501). The air guide tube (503) is rotatably connected to the air inlet (402). One end of the air guide tube (503) is connected to the second air baffle (502). The second air baffle (502) and the first air baffle (501) have the same shape and size. The other end of the air guide tube (503) is provided with an air inlet (504). A gas sealing ring is provided between the air guide tube (503) and the air inlet (402).
7. The energy-saving tire half-part air-blowing and water-removing device according to claim 6, characterized in that: The limiting assembly comprises a limiting groove (701) arranged on the inner wall of the fixing sleeve (406), and the outer wall of the sliding column (407) is provided with a limiting strip (702) matching the limiting groove (701).