Auxiliary dust removal mechanism for pipeline

By designing a duct-assisted dust removal mechanism and utilizing a combination of air knives and air regulating components, the problem of difficult dust removal in the grooves of telescopic corrugated pipes was solved, achieving a highly efficient and thorough dust removal effect and reducing the labor intensity of manual cleaning.

CN223603063UActive Publication Date: 2025-11-28TIANJIN ZHONGDIAN NEW ENERGY RES INST CO LTD
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Patent Information

Application Number
CN202422881539.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-09-13
Filing Date
2024-11-26
Publication Date
2025-11-28
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In existing technologies, dust remaining in the grooves of telescopic corrugated pipes cannot be directly sucked away by negative pressure dust collectors. It requires manual knocking and vibration for cleaning, which is inefficient and easily damages the pipes.

Method used

Design a duct-assisted dust removal mechanism, including air knife, air regulating component and traveling roller. Through air chamber and conical groove structure, combined with negative pressure dust collector, it can achieve dust removal without dead angles in telescopic corrugated duct, flexibly adjust air volume and wind speed to adapt to different working conditions.

Benefits of technology

It achieves efficient dust removal inside telescopic corrugated pipes, avoids damage from manual cleaning, improves dust removal efficiency and cleanliness, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an auxiliary dust removal mechanism for a pipeline, which comprises an air knife, a plurality of air cabins which are annularly distributed are arranged in the air knife, and each air cabin is provided with an air inlet end and an air outlet end; the air adjusting piece is movably connected with the air knife and is used for adjusting the opening degree of the air outlet end; and the advancing rollers are distributed on the outer wall of the air knife and can roll in the axial direction of the air knife. According to the pipeline auxiliary dust removal mechanism and the using method thereof, dead-corner-free dust removal in the telescopic corrugated pipeline can be achieved, the air volume, the air speed and the outer contour size can be flexibly adjusted, the pipeline auxiliary dust removal mechanism adapts to different dust removal working conditions, the dust removal efficiency and cleanliness are greatly improved, and meanwhile the labor intensity of manual dust removal is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model discloses a cleaning technology field of dust removal pipeline for battery production, especially a pipeline auxiliary dust removal mechanism. BACKGROUND

[0002] In the dust removal work of sodium ion / lithium ion battery production, since the dust removal adopts the telescopic corrugated pipeline, the pipeline groove is extremely easy to remain the small particles of ceramic powder, aluminum powder and other characteristics of flammable and explosive, and if not cleaned in time, it will affect the production safety and the self-discharge rate of the battery. At present, the dust remaining in the groove of the telescopic corrugated pipeline cannot be directly sucked away by the negative pressure dust removal machine connected with the pipeline, and there is no dust removal and cleaning tool for this type of pipeline. Only by manually holding the rod, knocking and vibrating the outer wall of the pipeline, the dust in the groove can be dispersed and then sucked away by the negative pressure dust removal machine. This method not only has poor effect and low efficiency, but also is easy to cause damage to the pipeline structure. UTILITY MODEL CONTENTS

[0003] The utility model discloses a pipeline auxiliary dust removal mechanism, which solves the problems in the above background.

[0004] The utility model discloses a pipeline auxiliary dust removal mechanism, which solves the problems in the above background.

[0005] The wind knife is provided with a plurality of air chambers in an annular distribution, and the air chamber has an air inlet end and an air outlet end;

[0006] The air adjusting piece is movably connected to the wind knife and is used for adjusting the opening degree of the air outlet end;

[0007] The advancing roller is distributed on the outer wall of the wind knife and can roll along the axial direction of the wind knife.

[0008] Further, the wind knife is provided with a tapered groove, the groove diameter gradually increases along the air blowing direction of the wind knife, the narrow end of the tapered groove is sequentially provided with a communication groove and an adjusting groove, the communication groove is in communication with the air outlet end of the air chamber; the air adjusting piece is arranged in the tapered groove and is movably connected to the adjusting groove at one end.

[0009] Further, the air adjusting piece comprises a handle, a tapered stop block and a threaded rod which are sequentially connected, the tapered stop block is matched with the shape of the tapered groove; after the threaded rod penetrates through the communication groove, it is screwed into the adjusting groove; the inner diameter of the communication groove is larger than the diameter of the threaded rod.

[0010] Further, the taper angle of the tapered groove is 60°-90°.

[0011] Further, the outer side of the air knife is provided with a roller seat, the roller seat is connected with the air knife through an extension piece, the traveling roller is rotationally arranged on the roller seat, and the extension piece can extend and retract along the radial direction of the air knife.

[0012] Further, the extension piece comprises a sliding rod and an elastic piece, both of which are located on the same side of the roller seat, the sliding rod extends along the radial direction of the air knife, and the end portion, which is away from the air knife, is in sliding connection with the roller seat.

[0013] Further, the elastic piece is a compression spring, and at least part of the elastic piece is sleeved on the sliding rod.

[0014] Further, the air inlet end of the air chamber is provided with a gas source quick connector, and the gas source quick connector is used for connecting an external gas source.

[0015] Further, the air knife is provided with a detachable propelling rod, and the propelling rod is located at the end portion of the air knife, which is away from the air adjusting piece.

[0016] The pipeline auxiliary dust removal mechanism and the using method thereof have the advantages that the pipeline auxiliary dust removal mechanism can realize dead angle-free dust removal in the telescopic corrugated pipeline, can flexibly adjust the air volume, the air speed and the external contour size, is suitable for different dust removal working conditions, greatly improves the dust removal efficiency and the cleanliness, and reduces the labor intensity of manual dust removal. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 is a perspective view of an embodiment of the utility model;

[0018] Fig. 2 is a front view of an embodiment of the utility model;

[0019] Fig. 3 is a front view of an embodiment of the utility model.

[0020] In the drawing:

[0021] 10, air knife; 11, air chamber; 12, conical groove; 13, communication groove; 14, adjusting groove;

[0022] 20, air adjusting piece; 21, rotating handle; 22, conical stop block; 23, screw rod;

[0023] 30, traveling roller;

[0024] 40, gas source quick connector;

[0025] 50, roller seat;

[0026] 60, extension piece; 61, sliding rod; 62, elastic piece;

[0027] 70, propelling rod. DETAILED DESCRIPTION

[0028] The technical solutions of the present application will be described clearly and completely below in combination with the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0030] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0031] Reference is made to the accompanying drawings Figs. 1-3The utility model discloses a pipeline auxiliary dust removal mechanism, it includes air knife 10, air adjusting piece 20 and advancing roller 30, wherein: air knife 10 is transverse column shape, and one end is equipped with the tapered groove 12, and the tapered groove 12 is coaxial with air knife 10 and is arranged, and the slot diameter of tapered groove 12 gradually increases along the blowing direction of air knife 10, the narrow end of tapered groove 12 is connected with the several air chambers 11 that are annular distribution around its axis, air chamber 11 has the air inlet end and the air outlet end, and the air inlet end is equipped with gas source quick connector 40, and gas source quick connector 40 is used for connecting external gas source, and the air outlet end is used for blowing air to tapered groove 12, air adjusting piece 20 is movably connected air knife 10, and is used for adjusting the opening of air chamber 11 air outlet end, and advancing roller 30 is distributed in the outer wall of air knife 10 and can roll along the axial direction of air knife 10 to drive air knife 10 to move.

[0032] When the pipeline is assisted to remove dust by using the mechanism, the mechanism is placed in the telescopic corrugated pipeline, the advancing roller 30 is abutted against the inner wall of the telescopic corrugated pipeline to support the air knife 10 and drive the air knife 10 to advance along the telescopic corrugated pipeline, the air outlet end of the air chamber 11 and the tapered groove 12 are connected to the negative pressure dust removal machine connected to the telescopic corrugated pipeline, the external gas source is connected to the air inlet end of the air chamber 11, the external gas source can be selected from existing equipment such as an air compressor, the position of the air adjusting piece 20 is adjusted, the opening of the air outlet end of the air chamber 11 is changed to adapt to actual requirements, then the external gas source is started, the gas flows along the inner wall of the air chamber 11 and the tapered groove 12, is obliquely blown to the groove of the telescopic corrugated pipeline, disturbs the dust in the groove, and the dust is dispersed from the groove, then the negative pressure dust removal machine is started, and the flying dust can be easily sucked away.

[0033] By using the pipeline auxiliary dust removal mechanism provided in the application, the dust accumulated in the groove of the telescopic corrugated pipeline can be disturbed and dispersed, the dust is easily sucked away by the negative pressure dust removal machine, the damage of the pipeline caused by artificial knocking and vibration of the outer wall of the pipeline is avoided, and the dust removal efficiency and effect are improved.

[0034] In the embodiment, the air adjusting piece 20 comprises a rotating handle 21, a tapered block 22 and a threaded rod 23 connected in sequence, the rotating handle 21 is located outside the air knife 10 and is used for rotating to adjust the position of the air adjusting piece 20, the tapered block 22 is matched with the shape of the tapered groove 12, a communication groove 13 and an adjusting groove 14 are sequentially arranged on the air knife 10 near the narrow end of the tapered groove 12, the inner wall of the adjusting groove 14 is provided with threads, the threaded rod 23 is screwed into the adjusting groove 14 after penetrating through the communication groove 13, the communication groove 13 is communicated with the air outlet end of the air chamber 11, and the inner diameter of the communication groove 13 is greater than the inner diameter of the threaded rod 23, the gas introduced by the external gas source can pass through the air outlet end of the air chamber 11, the communication groove 13 and the tapered groove 12 to blow to the outside of the air knife 10, the threaded rod 23 is rotated to adjust the volume of the tapered block 22 inserted into the tapered groove 12, then the distance between the side wall of the tapered block 22 and the side wall of the tapered groove 12 is adjusted, the air blowing amount and the air blowing rate are changed, and different dust removal requirements are adapted.

[0035] Since the expansion state of the telescopic corrugated pipe is different under different working conditions, the angle and depth of the groove part are also different. In the conventional working condition, the vertical inclination angle of the groove side wall is 45°-60°, so the taper angle of the tapered groove 12 in the embodiment can be set to 60°-90°, that is, the inclination angle of the inner wall thereof relative to the axis is 30°-45°, and the air knife 10 is a horizontally placed column, which can exactly adapt to the above-mentioned angle of the groove dust removal requirement. In addition, by adjusting the gas supply speed of the external gas source and the position of the air adjusting piece 20, the flow direction of the gas output by the air chamber 11 can be changed, so that part of the gas is output obliquely outward along the inner wall of the tapered groove 12, and the other part of the gas impacts the side wall of the air adjusting piece 20 and is redirected to be output outward in a direction perpendicular to the axis of the air knife 10 under the blockage of the side wall of the air adjusting piece 20, which directly impacts the deepest part of the groove to avoid the generation of a dust removal dead angle and to achieve high-efficiency dust removal.

[0036] Since the expansion state of the telescopic corrugated pipe is different under different working conditions, the inner diameter is also different, and the telescopic corrugated pipe is easy to be deformed under pressure. If the axial size of the air knife 10 and the travel roller 30 is set to a fixed size, it is difficult to adapt to the requirements of various working conditions, which greatly hinders the travel of the mechanism. Therefore, the roller seat 50 is arranged on the outer side of the air knife 10, the roller seat 50 is connected with the air knife 10 through the telescopic piece 60, the travel roller 30 is rotationally arranged on the roller seat 50, and the telescopic piece 60 can be telescopically extended along the radial direction of the air knife 10. By the telescopic extension of the telescopic piece 60, the distance between the travel roller 30 and the air knife 10 is controlled, and the radial size of the combination of the two is adjusted to adapt to the requirements of different working conditions.

[0037] Referring to the accompanying drawings Fig. 2 The telescopic piece 60 includes a slide rod 61 and an elastic piece 62, which are located on the same side of the roller seat 50. The slide rod 61 extends along the radial direction of the air knife 10 and is slidably connected with the roller seat 50 at the end thereof away from the air knife 10. The slide rod 61 mainly plays a guiding role. When the elastic piece 62 is forced to be telescopically extended, the roller seat 50 can move along the radial direction of the air knife 10, thereby changing the distance between the travel roller 30 and the outer wall of the air knife 10. To avoid the slide rod 61 from sliding off the roller seat 50 and to facilitate installation, a bolt extending along the radial direction of the air knife 10 can be installed on the roller seat 50. The rod part of the bolt serves as the slide rod 61, the cap part abuts against the end face of the roller seat 50 close to the travel roller 30, one end of the rod part of the bolt away from the cap part is threadedly fastened with the air knife 10, and the other end close to the cap part is slidably arranged in the roller seat 50.

[0038] The above-mentioned elastic piece 62 can be a compression spring. The number of the elastic piece 62 and the slide rod 61 can be the same or different. At least part of the elastic piece 62 is sleeved on the slide rod 61 to improve the accuracy of the moving direction of the roller seat 50.

[0039] Generally, the telescopic corrugated pipe is 5-10m long, but the telescopic corrugated pipe is easy to deform, if the advancing roller 30 is electrically driven, the advancing roller 30 will be unevenly stressed due to the random deformation of the telescopic corrugated pipe, causing unstable and unsmooth advancing, therefore, the detachable advancing rod 70 can be arranged on the air knife 10, the advancing rod 70 is located at the end of the air knife 10 away from the air adjusting member 20, the advancing rod 70 is manually pushed to move the air knife 10 inside the telescopic corrugated pipe, so as to gradually disturb the dust in the grooves everywhere, improving the dust removal efficiency and effect.

[0040] Compared with the prior art, the pipeline auxiliary dust removal mechanism and the use method thereof can realize dead angle-free dust removal in the telescopic corrugated pipe, can flexibly adjust the air volume, air speed and external contour size, is suitable for different dust removal working conditions, greatly improves the dust removal efficiency and cleanliness, and reduces the labor intensity of manual dust removal.

[0041] The above is the preferred embodiment of the utility model, it should be pointed out that, for ordinary skilled person in the art, without departing from the principle of the utility model, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the utility model.

Claims

1. A pipeline-assisted dust removal mechanism, characterized in that, include: An air knife, wherein the air knife is provided with several air chambers arranged in a ring, and each air chamber has an air inlet end and an air outlet end; An air regulating component, which is movably connected to the air knife, is used to adjust the opening of the air outlet. The traveling rollers are distributed on the outer wall of the air knife and can roll along the axial direction of the air knife.

2. The pipeline auxiliary dust removal mechanism according to claim 1, characterized in that, The air knife is provided with a conical groove, the diameter of which gradually increases along the air blowing direction of the air knife. The narrow end of the conical groove is provided with a connecting groove and an adjusting groove in sequence. The connecting groove is connected to the air outlet of the air chamber. The air adjusting component is constructed in the conical groove, and one end is movably connected to the adjusting groove.

3. The pipeline auxiliary dust removal mechanism according to claim 2, characterized in that, The air regulating component includes a handle, a conical stop block, and a screw rod connected in sequence. The conical stop block is adapted to the shape of the conical groove. The screw rod passes through the connecting groove and is screwed into the regulating groove. The inner diameter of the connecting groove is larger than the diameter of the screw rod.

4. The pipeline auxiliary dust removal mechanism according to claim 2, characterized in that, The cone angle of the conical groove is 60° to 90°.

5. The pipeline auxiliary dust removal mechanism according to any one of claims 1-4, characterized in that, The outer side of the air knife is provided with a roller seat, and the roller seat is connected to the air knife through a telescopic member. The traveling roller is rotatably mounted on the roller seat, and the telescopic member can extend and retract radially along the air knife.

6. The pipeline auxiliary dust removal mechanism according to claim 5, characterized in that, The telescopic component includes a slide rod and an elastic element, both located on the same side of the roller seat. The slide rod extends radially along the air knife, and its end away from the air knife is slidably connected to the roller seat.

7. The pipeline auxiliary dust removal mechanism according to claim 6, characterized in that, The elastic element is a compression spring, and at least a portion of the elastic element is sleeved on the slide rod.

8. The pipeline auxiliary dust removal mechanism according to any one of claims 1-4 and 6-7, characterized in that, The air inlet of the air chamber is equipped with a quick-connect air supply connector, which is used to connect to an external air source.

9. The pipeline auxiliary dust removal mechanism according to claim 8, characterized in that, The air knife is equipped with a detachable push rod, which is located at the end of the air knife opposite to the air regulating component.

Citation Information

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